Tooling and production line for product press fitting and spring detection

Abstract

The utility model relates to a kind of tool and production line for product press fitting and elasticity detection, including workbench, carrier and press fitting test mechanism;Carrier includes the first support being set on workbench, and the support seat driven by first telescopic drive source is slidably connected on the first support;Press fitting test mechanism includes the second support being installed on workbench, and the sliding table is slidably arranged on the second support, and sliding table is driven by linear module, and second telescopic drive source is installed on sliding table, and the output shaft of second telescopic drive source is connected with pressure sensor.The tool for product press fitting and elasticity detection of the utility model can realize the automatic capping operation of the product to be measured, and the elasticity of the product can be detected synchronously in the process of capping, with high degree of automation, effectively improving the efficiency of press fitting and detection, and less manual intervention, can ensure the accuracy and consistency of pressing force and pressing speed, improve product yield, reduce production cost.

Description

Technical Field

[0001] This utility model relates to the field of assembly and testing equipment technology, and in particular to a tooling and production line for product pressing and elasticity testing. Background Technology

[0002] An existing power strip structure includes a housing, a pressure cap pressed onto one end of the housing, and an elastic structure connected to the other end of the housing. The manufacturing process involves pressing onto the pressure cap and conducting an elasticity test on the elastic structure.

[0003] The current production method mainly relies on manual pressing of caps with simple fixing fixtures. During the cap pressing process, the operator's experience is used to test whether the elasticity of the elastic structure meets the requirements. However, when manually pressing caps, it is impossible to accurately control the pressing force and speed. This not only fails to ensure the uniformity of the cap pressing degree, but also causes large fluctuations in the rebound force of the elastic structure due to uneven pressure on the product. This can easily affect the operator's judgment of the elasticity and also poses a risk of damage to the elastic structure due to overpressure, thus affecting the product yield. Utility Model Content

[0004] Therefore, the technical problem to be solved by this utility model is to overcome the fact that in the prior art, when manually pressing the cap, it is impossible to accurately control the pressing force and speed. This not only fails to ensure the uniformity of the cap pressing degree, but also causes the elastic structure to fluctuate greatly due to uneven pressure on the product, which can easily affect the operator's judgment of the elastic force. At the same time, there is also the risk of damage to the elastic structure due to overpressure, which affects the product yield.

[0005] To solve the above-mentioned technical problems, this utility model provides a tooling for product pressing and elasticity testing, comprising:

[0006] Workbench;

[0007] The carrier includes a first bracket, a support base, and a first telescopic drive source. The first bracket is disposed on the workbench, the support base is slidably connected to the first bracket along the X-axis direction, and the first telescopic drive source is mounted on the first bracket to drive the support base to slide.

[0008] The press-fitting testing mechanism includes a second bracket, a slide table, a linear module, a second telescopic drive source, and a pressure sensor. The second bracket is mounted on the worktable, the slide table is slidably mounted on the second bracket along the Y-axis, the linear module is connected to the second bracket to drive the slide table to slide, the second telescopic drive source is mounted on the slide table along the Z-axis and located above the support base, and the output shaft of the second telescopic drive source faces the worktable and is connected to the pressure sensor.

[0009] In one embodiment of this utility model, two control buttons are provided and respectively installed on the workbench.

[0010] In one embodiment of the present invention, a marking device is included, which is mounted on one side of the second bracket, with the output end of the marking device facing the worktable.

[0011] In one embodiment of this utility model, a displacement sensor is included. The displacement sensor is mounted parallel to the housing of the second telescopic drive source, and the detection end of the displacement sensor is connected to the output shaft of the second telescopic drive source through a connecting plate.

[0012] In one embodiment of this utility model, a controller is included, which is connected to the first telescopic drive source, the second telescopic drive source, the linear module, the control button, the marking device, and the displacement sensor.

[0013] In one embodiment of the present invention, the support base includes a base plate, a limiting block and a base. The base plate is slidably connected to a first bracket. Two limiting blocks are provided and symmetrically arranged on the base plate along the Y-axis direction, and each of the two limiting blocks has a limiting groove. Multiple bases are provided and are spaced apart on the base plate along the Y-axis direction and located between the two limiting blocks.

[0014] In one embodiment of the present invention, the first bracket is provided with at least one first slide rail extending along the X-axis direction, and the substrate is slidably connected to the first slide rail by a first slider.

[0015] In one embodiment of the present invention, the second bracket is provided with at least one second slide rail extending along the Y-axis direction, and the slide table is slidably connected to the second slide rail by a second slider.

[0016] In one embodiment of this utility model, the first telescopic drive source and the second telescopic drive source are pneumatic cylinders or electric cylinders.

[0017] A production line comprising tooling for product pressing and elasticity testing as described in any of the preceding claims.

[0018] The above-mentioned technical solution of this utility model has the following advantages compared with the prior art:

[0019] This utility model discloses a tooling and production line for product pressing and elasticity testing, comprising a workbench, a carrier, and a pressing and testing mechanism. The carrier includes a first support mounted on the workbench, with a support seat slidably connected to the first support via a first telescopic drive source. The pressing and testing mechanism includes a second support mounted on the workbench, with a slide table slidably mounted on the second support via a linear module. A second telescopic drive source is mounted on the slide table, and a pressure sensor is connected to the output shaft of the second telescopic drive source. This tooling for product pressing and elasticity testing enables automatic capping of the product under test, and simultaneous elasticity testing during the capping process. It features a high degree of automation, effectively improving the efficiency of pressing and testing, minimizing manual intervention, ensuring the accuracy and consistency of the pressing force and speed, improving product yield, and reducing production costs. Attached Figure Description

[0020] To make the content of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.

[0021] Figure 1 This is an isometric drawing of a tooling for product pressing and elasticity testing according to a preferred embodiment of the present invention;

[0022] Figure 2 This is a schematic diagram of the overall structure of the preferred embodiment of the present invention for product pressing and elasticity testing;

[0023] Figure 3 This is a schematic diagram of the structure of a carrier for product pressing and elasticity testing according to a preferred embodiment of the present invention;

[0024] Figure 4 This is a schematic diagram of the structure of a press-fitting test mechanism for product press-fitting and elasticity testing according to a preferred embodiment of the present invention.

[0025] Explanation of reference numerals in the accompanying drawings: 1. Workbench; 2. Carrier; 21. First bracket; 22. Support base; 221. Base plate; 222. Limiting block; 223. Base; 23. First telescopic drive source; 24. First slide rail; 3. Press-fitting test mechanism; 31. Second bracket; 32. Slide table; 33. Linear module; 34. Second telescopic drive source; 35. Pressure sensor; 36. Second slide rail; 4. Control button; 5. Marking device; 6. Displacement sensor. Detailed Implementation

[0026] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand and implement the present invention. However, the embodiments are not intended to limit the present invention.

[0027] Example 1: Refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, this utility model provides a tooling for product pressing and elasticity testing, comprising:

[0028] Workbench 1;

[0029] The carrier 2 includes a first bracket 21, a support base 22 and a first telescopic drive source 23. The first bracket 21 is disposed on the worktable 1, the support base 22 is slidably connected to the first bracket 21 along the X-axis direction, and the first telescopic drive source 23 is mounted on the first bracket 21 to drive the support base 22 to slide.

[0030] The press-fitting test mechanism 3 includes a second bracket 31, a slide table 32, a linear module 33, a second telescopic drive source 34, and a pressure sensor 35. The second bracket 31 is mounted on the worktable 1. The slide table 32 is slidably mounted on the second bracket 31 along the Y-axis. The linear module 33 is connected to the second bracket 31 to drive the slide table 32 to slide. The second telescopic drive source 34 is mounted on the slide table 32 along the Z-axis and is located above the support base 22. The output shaft of the second telescopic drive source 34 faces the worktable 1 and is connected to the pressure sensor 35.

[0031] Specifically, the product under test includes a product rack with multiple bearing positions spaced apart along its length. Each bearing position supports a housing, with a pressure cap installed at one end and an elastic structure connected to the other end. The first support 21 and the second support 31 of the tooling are spaced apart along the X-axis on the workbench 1, with the height of the second support 31 being higher than that of the first support 21. A support base 22 is slidably connected to the first support 21 to fix the product under test. The support base 22 can move along the X-axis under the drive of the first telescopic drive source 23. A slide table 32 is slidably connected to the second support 31, with one end of the slide table 32 near the first support 21 suspended above the first support 21 and connected to the second telescopic drive source 34. The slide table 32, driven by the linear module 33, can drive the second telescopic drive source 34 mounted on it to slide along the Y-axis.

[0032] In the initial state, the support base 22 is located on the side away from the second support frame, making it convenient for the operator to place the product to be tested on the support base 22. After the product is fixed, the first telescopic drive source 23 drives the support base 22 to move the product to directly below the second telescopic drive source 34 (i.e., the working position). Then, the linear module 33 drives the slide 32 to move the second telescopic drive source 34 sequentially to directly above each housing according to a preset path. The output shaft of the second telescopic drive source 34 extends a predetermined length at a predetermined speed to press the cover. During the pressing process, the elastic structure on the other side of the housing is compressed. The pressure sensor 35 installed on the output shaft of the second telescopic drive source 34 detects the elastic force of the compressed elastic structure. After the pressing and testing are completed, each drive source and the linear module 33 are reset.

[0033] This utility model discloses a tooling for product pressing and elasticity testing, which can realize the automatic capping operation of the product to be tested, and simultaneously perform elasticity testing of the product during the capping process. It has a high degree of automation, effectively improves the efficiency of pressing and testing, and requires less manual intervention. It can ensure the accuracy and consistency of pressing force and pressing speed, thereby improving product yield and reducing production costs.

[0034] Reference Figure 1 As shown, further, it includes control buttons 4, with two buttons 4 installed on the workbench 1. Specifically, two control buttons 4 are provided and configured so that the equipment can only perform relevant actions when both control buttons 4 are pressed by the operator's two hands, in order to avoid safety accidents caused by improper operation.

[0035] Reference Figure 4 As shown, further, a marking device 5 is included, which is installed on one side of the second bracket 31, with its output end facing the worktable 1. Specifically, when the elasticity of the product's elastic structure is detected to be unsatisfactory, the marking device 5 marks the product on the product rack to facilitate subsequent differentiation and processing.

[0036] Furthermore, a displacement sensor 6 is included, which is mounted parallel to the housing of the second telescopic drive source 34. The detection end of the displacement sensor 6 is connected to the output shaft of the second telescopic drive source 34 via a connecting plate. Specifically, the displacement sensor 6 can detect the compression depth. The data from the pressure sensor 35 and the displacement sensor 6 are synchronized, allowing the establishment of an elastic force-displacement curve and real-time monitoring of changes in the rebound force. Furthermore, it can automatically shut down for protection when overpressure is detected, preventing product damage.

[0037] Furthermore, it includes a controller, which is connected to the first telescopic drive source 23, the second telescopic drive source 34, the linear module 33, the control button 4, the marking device 5, and the displacement sensor 6, respectively, and realizes automatic control of each component through the controller.

[0038] Reference Figure 3 As shown, the support base 22 further includes a base plate 221, limiting blocks 222, and bases 223. The base plate 221 is slidably connected to the first bracket 21. Two limiting blocks 222 are provided and symmetrically arranged on the base plate 221 along the Y-axis direction, and each limiting block 222 has a limiting groove. Multiple bases 223 are provided and spaced apart on the base plate 221 along the Y-axis direction and located between the two limiting blocks 222. Specifically, the two ends of the product frame of the product to be tested are respectively inserted into the limiting grooves of the two limiting blocks 222. Each base 223 corresponds to a bearing position of the product frame and plays a supporting role during the pressing and capping process.

[0039] Furthermore, the first support 21 is provided with at least one first slide rail 24 extending along the X-axis direction, and the base plate 221 is slidably connected to the first slide rail 24 by the first slider.

[0040] Furthermore, the second bracket 31 is provided with at least one second slide rail 36 extending along the Y-axis direction, and the slide table 32 is slidably connected to the second slide rail 36 via the second slider.

[0041] Furthermore, the first telescopic drive source 23 and the second telescopic drive source 34 are either pneumatic cylinders or electric cylinders.

[0042] Example 2: This utility model also discloses a production line, including the tooling for product pressing and elasticity testing as in Example 1.

[0043] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. A tooling for product pressing and elasticity testing, characterized in that: include, Workbench; The carrier includes a first bracket, a support base, and a first telescopic drive source. The first bracket is disposed on the workbench, the support base is slidably connected to the first bracket along the X-axis direction, and the first telescopic drive source is mounted on the first bracket to drive the support base to slide. The press-fitting testing mechanism includes a second bracket, a slide table, a linear module, a second telescopic drive source, and a pressure sensor. The second bracket is mounted on the worktable, the slide table is slidably mounted on the second bracket along the Y-axis, the linear module is connected to the second bracket to drive the slide table to slide, the second telescopic drive source is mounted on the slide table along the Z-axis and located above the support base, and the output shaft of the second telescopic drive source faces the worktable and is connected to the pressure sensor.

2. The tooling for product pressing and elasticity testing according to claim 1, characterized in that: It includes control buttons, and there are two control buttons, each mounted on the worktable.

3. The tooling for product pressing and elasticity testing according to claim 2, characterized in that: It includes a marking device, which is mounted on one side of the second bracket, with the output end of the marking device facing the worktable.

4. The tooling for product pressing and elasticity testing according to claim 3, characterized in that: It includes a displacement sensor, which is mounted parallel to the housing of the second telescopic drive source. The detection end of the displacement sensor is connected to the output shaft of the second telescopic drive source through a connecting plate.

5. The tooling for product pressing and elasticity testing according to claim 4, characterized in that: It includes a controller, which is connected to the first telescopic drive source, the second telescopic drive source, the linear module, the control button, the marking device, and the displacement sensor.

6. The tooling for product pressing and elasticity testing according to claim 1, characterized in that: The support base includes a base plate, a limiting block, and a base. The base plate is slidably connected to a first bracket. Two limiting blocks are provided and symmetrically arranged on the base plate along the Y-axis direction, and each of the two limiting blocks has a limiting groove. Multiple bases are provided and are spaced apart on the base plate along the Y-axis direction and located between the two limiting blocks.

7. The tooling for product pressing and elasticity testing according to claim 6, characterized in that: The first bracket is provided with at least one first slide rail extending along the X-axis direction, and the substrate is slidably connected to the first slide rail by a first slider.

8. The tooling for product pressing and elasticity testing according to claim 1, characterized in that: The second bracket is provided with at least one second slide rail extending along the Y-axis, and the slide table is slidably connected to the second slide rail via a second slider.

9. The tooling for product pressing and elasticity testing according to claim 1, characterized in that: The first telescopic drive source and the second telescopic drive source are either pneumatic cylinders or electric cylinders.

10. A production line, characterized in that: Includes the tooling for product pressing and elasticity testing as described in any one of claims 1-9.

Images