Modular assembly apparatus for LED screens

Abstract

The utility model relates to the technical field of display screen production and processing, and disclose a LED screen modular assembly equipment, including support component, the top side of support component location installs conveying assembly, and the middle top of support component fixedly installs pressure -sintering subassembly, and the end of support component fixedly installs ejection assembly. The utility model discloses the end installation of ejection assembly in the device can make when using this kind of device, the material after completing assembly can be discharged through the ejection assembly of setting and carry out the work effect of ejection, so can promote work efficiency, avoid the situation that the completed material is accumulated as mountain and is picked up manually.

Description

Technical Field

[0001] This utility model relates to the technical field of display screen production and processing, specifically to a modular assembly equipment for LED screens. Background Technology

[0002] With the rapid development of LED display technology, LED screens, with their advantages of high brightness, wide viewing angle, and long lifespan, are widely used in various fields such as commercial advertising, stage performances, and outdoor media, and screen sizes are gradually trending towards larger and ultra-larger sizes. However, large LED screens are usually composed of a large number of LED display modules. Traditional module assembly methods rely heavily on manual operation, which is not only inefficient and unable to meet the needs of large-scale production, but also prone to insufficient module splicing accuracy due to human error, resulting in problems such as image misalignment and obvious splicing seams, affecting the display effect. At the same time, different models and specifications of LED modules often require specialized assembly tools and processes, resulting in poor versatility and increasing the investment cost of production equipment and the time cost of changeover adjustments. In addition, the handling and positioning of modules during manual assembly may damage the modules due to improper force control, reducing the product qualification rate. Against this background, developing an automated, high-precision, and highly versatile modular assembly equipment for LED screens to improve assembly efficiency and splicing accuracy, reduce labor costs and product losses has become an important issue that urgently needs to be addressed in the large-scale production of the LED display industry.

[0003] Application number CN202420422199.6 discloses a modular assembly device for LED screens. It includes a mounting frame and auxiliary mechanisms. The auxiliary mechanisms include a mounting frame, connecting brackets, a first LED display screen, a second LED display screen, a third LED display screen, a fourth LED display screen, connecting devices, and fixing devices. During installation, the first, second, third, and fourth LED display screens are spliced ​​onto the mounting frame via the connecting devices and fixing devices to form a large LED screen. Furthermore, because the first, second, third, and fourth LED display screens adopt a modular design, the weight of a single screen is significantly reduced, making maintenance easier for a single person. This allows for modular screen design during use, enabling the formation of a large-area LED screen through simple assembly and splicing, facilitating single-person maintenance and promoting the widespread use of LED displays. However, a drawback is that after processing, the materials accumulate, requiring continuous manual picking, resulting in low efficiency. Utility Model Content

[0004] The purpose of this invention is to provide a modular assembly device for LED screens, which solves the problem that when the device is in use, the processed materials will accumulate continuously, requiring manual picking up, which results in low efficiency.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model is a modular assembly equipment for LED screens, including a bracket assembly. A conveying component is installed on one side of the top of the bracket assembly, a pressing component is fixedly installed on the top middle of the bracket assembly, and a discharging component is fixedly installed at the end of the bracket assembly.

[0007] The discharge assembly includes a pneumatic pusher plate, which is fixedly installed on the front outer wall of the discharge bracket by a mounting plate, and a mobile robot is correspondingly arranged on the bottom side of the end of the pneumatic pusher plate.

[0008] Furthermore, the bracket assembly includes a mounting bracket, a conveyor belt is fixedly mounted at the top center of the mounting bracket, a conveying bracket is fixedly mounted on one side of the top of the mounting bracket, a pressing bracket is fixedly mounted at the top center of the mounting bracket, and a discharge bracket is fixedly mounted at the end of the mounting bracket.

[0009] Furthermore, the conveying assembly includes a screen, an electrically driven slide rail, and a pneumatic limiting barrier. The screen is installed inside the storage frame, and the storage frame is fixedly installed on the outer wall of one side of the mounting bracket.

[0010] Furthermore, the electric drive slide rail is fixedly installed on the top outer wall of the conveyor support, and a limit slider is slidably installed on the outer side of the electric drive slide rail. At the same time, one end of the electric drive slide rail is correspondingly set on the top of the storage frame, and the other end of the electric drive slide rail is correspondingly set on the top of the conveyor belt. A mechanical gripper is fixedly installed at the bottom of the limit slider by a pneumatic telescopic rod.

[0011] Furthermore, the pneumatic limiting barrier is fixedly installed on the top of the mounting bracket, and the pneumatic limiting barrier is correspondingly set on the bottom side of the conveying bracket, and the assembly equipment is installed in the middle of the pneumatic limiting barrier.

[0012] Furthermore, the pressing assembly includes a hydraulic pump, which is fixedly installed on the inner top of the pressing bracket, and a limit push plate is correspondingly provided around the bottom of the hydraulic pump, which is fixedly installed on both ends of the top of the mounting bracket.

[0013] This utility model has the following beneficial effects:

[0014] (1) The modular assembly equipment for LED screens of this utility model has a discharge component installed at the end of the device. When using this device, the material after assembly can be discharged through the discharge component, which can improve work efficiency and avoid the situation where the completed material is piled up and needs to be picked up manually.

[0015] (2) The present invention provides a modular assembly equipment for LED screens. By installing a conveying component on the device, the corresponding screen can be conveyed to the top of the corresponding assembly material through the conveying component when using the device, so as to facilitate subsequent assembly work.

[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of a modular assembly device for LED screens according to this utility model;

[0019] Figure 2 This is a schematic diagram of the conveying component structure of a modular assembly equipment for LED screens according to this utility model;

[0020] Figure 3 This is a schematic diagram of the pressing component structure of a modular assembly equipment for LED screens according to this utility model;

[0021] Figure 4 This is a schematic diagram of the material discharge component structure of a modular assembly equipment for LED screens according to this utility model;

[0022] The attached diagram lists the components represented by each number as follows:

[0023] In the diagram: 1. Support assembly; 2. Conveying assembly; 3. Pressing assembly; 4. Discharge assembly; 101. Mounting bracket; 102. Conveyor belt; 103. Conveying bracket; 104. Pressing bracket; 105. Discharge bracket; 201. Screen; 202. Storage frame; 203. Electric drive slide rail; 204. Limiting slider; 205. Mechanical gripper; 206. Pneumatic limiting barrier; 207. Assembly equipment; 301. Hydraulic pump; 302. Limiting push plate; 401. Pneumatic push plate; 402. Mounting support plate; 403. Mobile robot. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-4 As shown, this utility model is a modular assembly equipment for LED screens, including a bracket assembly 1, a conveying assembly 2 is installed on one side of the top of the bracket assembly 1, a pressing assembly 3 is fixedly installed on the top middle of the bracket assembly 1, and a discharging assembly 4 is fixedly installed at the end of the bracket assembly 1.

[0026] The discharge assembly 4 includes a pneumatic pusher plate 401, which is fixedly installed on the front outer wall of the discharge bracket 105 via a mounting plate 402. A mobile robot 403 is correspondingly installed on the bottom side of the end of the pneumatic pusher plate 401. The mobile robot 403 is correspondingly installed on the bottom side of the end of the discharge bracket 105. When the pneumatic pusher plate 401 installed on the mounting plate 402 on the front outer wall of the discharge bracket 105 is activated, it pushes the screen 201 and the assembly equipment 207 from the conveyor belt 102 to the mobile robot 403 on the bottom side of the end of the discharge bracket 105. After receiving the screen 201 and the assembly equipment 207, the mobile robot 403 moves them to the designated storage location to complete the entire assembly process.

[0027] By installing a discharge component 4 at the end of the device, the assembled material can be discharged through the discharge component 4 when using the device, thus improving work efficiency and avoiding the situation where the completed material piles up and needs to be picked up manually.

[0028] The support assembly 1 includes a mounting bracket 101, a conveyor belt 102 is mounted at the top center of the mounting bracket 101, a conveyor bracket 103 is fixedly mounted on one side of the top of the mounting bracket 101, a pressing bracket 104 is fixedly mounted at the top center of the mounting bracket 101, and a discharge bracket 105 is fixedly mounted at the end of the mounting bracket 101.

[0029] The conveying component 2 includes a screen 201, an electric drive slide rail 203, and a pneumatic limiting barrier 206. The screen 201 is limited and installed inside the storage frame 202, and the storage frame 202 is fixedly installed on the outer wall of one side of the mounting bracket 101.

[0030] The electric drive slide rail 203 is fixedly installed on the top outer wall of the conveyor bracket 103, and the limit slider 204 is slidably installed on the outer side of the electric drive slide rail 203. At the same time, one end of the electric drive slide rail 203 is correspondingly set on the top of the storage frame 202, and the other end of the electric drive slide rail 203 is correspondingly set on the top of the conveyor belt 102. The bottom of the limit slider 204 is fixedly installed with a mechanical gripper 205 through a pneumatic telescopic rod.

[0031] A pneumatic limiting barrier 206 is fixedly installed on the top of the mounting bracket 101, and is correspondingly positioned on the bottom side of the conveyor bracket 103. An assembly device 207 is installed at the middle limit of the pneumatic limiting barrier 206. The screen 201 is pre-positioned and installed inside the storage frame 202. The electric drive slide rail 203 is activated, driving the limiting slider 204 on it to move to the top of the storage frame 202. Subsequently, the mechanical gripper 205 connected to the bottom of the limiting slider 204 via a pneumatic telescopic rod actuates to grab the screen 201 inside the storage frame 202. After the gripping is completed, the electric drive slide rail 203 drives the limit slider 204 to move, moving the screen 201 to the corresponding position at the top of the conveyor belt 102. The mechanical gripper 205 releases, and the screen 201 is placed above the assembly equipment 207 on the conveyor belt 102. The conveyor belt 102 drives the assembly equipment 207 to the inside of the pneumatic limit barrier 206, and the pneumatic limit barrier 206 limits and fixes the screen 201 and the assembly equipment 207.

[0032] The pressing assembly 3 includes a hydraulic pump 301, which is fixedly installed on the inner top of the pressing bracket 104. A limit push plate 302 is correspondingly provided around the bottom of the hydraulic pump 301. The limit push plate 302 is fixedly installed at both ends of the top of the mounting bracket 101. When the hydraulic pump 301 in the pressing assembly 3 is started, the limit push plates 302 at both ends of the top of the mounting bracket 101 limit the screen 201 and the assembly equipment 207. The hydraulic pump 301 moves downward to press the screen 201 and the assembly equipment 207 together to ensure the stability of the assembly.

[0033] This modular LED screen assembly equipment uses a support frame 1 as the overall support framework to integrate the conveying component 2, pressing component 3, and unloading component 4, achieving automated modular assembly of LED screens. The conveying component 2 is responsible for transferring the screen 201 from the storage location to the assembly and pressing area. The pressing component 3 presses the screen transferred to the designated position. After pressing, the unloading component 4 transfers the finished product to the subsequent stage. The components, through the cooperation of mechanical structures and pneumatic and electric drive devices, achieve automated flow and assembly operations. In the workflow, the screen 201 is pre-positioned and installed inside the storage frame 202. The electric drive slide rail 203 is activated, moving the limiting slider 204 on it to the top of the storage frame 202. Subsequently, the mechanical gripper 205, connected to the bottom of the limiting slider 204 via a pneumatic telescopic rod, actuates to grab the screen 201 inside the storage frame 202. After the gripping is completed, the electric drive slide rail 203 drives the limit slider 204 to move, moving the screen 201 to the corresponding position at the top of the conveyor belt 102. The mechanical gripper 205 releases, and the screen 201 is placed above the assembly equipment 207 on the conveyor belt 102. The conveyor belt 102 moves the assembly equipment 207 to the inside of the pneumatic limit barrier 206, which limits and fixes the screen 201 and the assembly equipment 207. Then, the conveyor belt 102 moves the screen 201 and the assembly equipment 207 to below the pressing bracket 104. The hydraulic pump 301 in the pressing assembly 3 is started, and at the same time, the limiting push plates 302 at both ends of the top of the mounting bracket 101 limit the screen 201 and the assembly equipment 207. The hydraulic pump 301 moves downward to press the screen 201 and the assembly equipment 207 together to ensure the stability of the assembly. After pressing, the conveyor belt 102 moves the screen 201 and the assembly equipment 207 to the discharge bracket 105. The pneumatic push plate 401 installed on the mounting plate 402 on the outer wall of the front end of the discharge bracket 105 is started, pushing the screen 201 and the assembly equipment 207 from the conveyor belt 102 to the mobile robot 403 at the bottom end of the discharge bracket 105. After receiving the screen 201 and the assembly equipment 207, the mobile robot 403 moves them to the designated storage location, completing the entire assembly process.

[0034] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A modular assembly device for LED screens, comprising a support assembly (1), characterized in that: A conveying component (2) is installed on one side of the top of the bracket assembly (1), a pressing component (3) is fixedly installed on the top middle part of the bracket assembly (1), and a discharge component (4) is fixedly installed at the end of the bracket assembly (1). The discharge assembly (4) includes a pneumatic pusher plate (401), which is fixedly installed on the front outer wall of the discharge bracket (105) by a mounting plate (402), and a mobile robot (403) is correspondingly arranged on the bottom side of the end of the pneumatic pusher plate (401), which is correspondingly arranged on the bottom side of the end of the discharge bracket (105).

2. The modular assembly equipment for LED screens according to claim 1, characterized in that: The bracket assembly (1) includes a mounting bracket (101), a conveyor belt (102) is installed at the middle of the top of the mounting bracket (101), a conveyor bracket (103) is fixedly installed on one side of the top of the mounting bracket (101), a pressing bracket (104) is fixedly installed at the top of the middle of the mounting bracket (101), and a discharge bracket (105) is fixedly installed at the end of the mounting bracket (101).

3. The modular assembly equipment for LED screens according to claim 1, characterized in that: The conveying component (2) includes a screen (201), an electric drive slide rail (203), and a pneumatic limiting barrier (206). The screen (201) is limited and installed inside the storage frame (202), and the storage frame (202) is fixedly installed on the outer wall of one end of the mounting bracket (101).

4. The modular assembly equipment for LED screens according to claim 3, characterized in that: The electric drive slide rail (203) is fixedly installed on the top outer wall of the conveyor bracket (103), and a limit slider (204) is slidably installed on the outer side of the electric drive slide rail (203). At the same time, one end of the electric drive slide rail (203) is correspondingly set on the top of the storage frame (202), and the other end of the electric drive slide rail (203) is correspondingly set on the top of the conveyor belt (102). The bottom of the limit slider (204) is fixedly installed with a mechanical gripper (205) by a pneumatic telescopic rod.

5. The modular assembly equipment for LED screens according to claim 3, characterized in that: The pneumatic limiting barrier (206) is fixedly installed on the top of the mounting bracket (101), and the pneumatic limiting barrier (206) is correspondingly set on the bottom side of the conveying bracket (103), and the assembly equipment (207) is installed in the middle of the pneumatic limiting barrier (206).

6. The modular assembly equipment for LED screens according to claim 1, characterized in that: The pressing assembly (3) includes a hydraulic pump (301), which is fixedly installed on the inner top of the pressing bracket (104), and a limiting push plate (302) is correspondingly provided on the periphery of the bottom of the hydraulic pump (301), which is fixedly installed on both ends of the top of the mounting bracket (101).

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