Machine tool-based swarf evacuation structure
By designing guide plates and guide channels on machine tools, the problem of difficult iron filings collection has been solved, enabling simple collection and separation of iron filings, ensuring machine tool cleanliness and worker safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG DAJIANG PRECISION MACHINERY TECHNOLOGY CO LTD
- Filing Date
- 2025-06-04
- Publication Date
- 2026-07-14
AI Technical Summary
Fine or broken iron filings produced during machine tool processing are difficult to collect and are sharp enough to cause injury to workers.
Design a waste chip discharge structure including a guide plate and a guide channel. The guide plate allows iron chips to slide into the guide channel, and the inclined guide channel slides the iron chips out of the machine tool. Combined with a support block and a drive component fixing fixture, the end of the guide channel is connected to a collection box and a filter box to achieve the separation and collection of iron chips and coolant.
It enables easy collection and separation of iron filings, keeps machine tools clean, prevents worker injuries, and simplifies the handling of iron filings and coolant.
Smart Images
Figure CN224488498U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of machining technology, and more specifically, to a waste chip discharge structure based on machine tools. Background Technology
[0002] Machine tools are machines used to manufacture machines; they are also called machine tools or machine tools, and are commonly referred to simply as machine tools. They are generally divided into metal cutting machine tools, forging and pressing machine tools, and woodworking machine tools, etc. In modern mechanical manufacturing, there are many methods for processing mechanical parts. In addition to cutting, there are casting, forging, welding, stamping, extrusion, etc. However, parts with high precision requirements and fine surface roughness requirements generally need to be finally processed by cutting methods on machine tools.
[0003] During the machining process, the contact between the cutting tool and the workpiece generates a large amount of iron filings. Because the iron filings are thin strips or broken into small strips, they are difficult to collect. Furthermore, the iron filings that fall onto the machine tool are too sharp and can easily cause injury to workers. Utility Model Content
[0004] The summary section of this application is intended to provide a brief overview of the concepts, which will be described in detail in the detailed description section below. This summary section is not intended to identify key or essential features of the claimed technical solutions, nor is it intended to limit the scope of the claimed technical solutions.
[0005] To address the technical problems mentioned in the background section, some embodiments of this application provide a waste chip discharge structure based on a machine tool, comprising: a guide plate and a guide channel; a support platform is provided on the machine tool; two guide plates are provided; one end of each of the two guide plates is connected to the support platform, and the other end of each of the two guide plates extends into the guide channel; the guide plates are used to allow iron chips to slide into the guide channel; the guide channel is disposed below the guide plates; the guide channel is inclined relative to the support platform, and one end of the guide channel extends outside the machine tool.
[0006] Furthermore, the machine tool also includes: a support block and a drive component; the support block is disposed above the guide groove; the support block forms a support surface for placing the fixture; the output end of the drive component is connected to the support block; on a projection perpendicular to the support platform, the support surface is located away from the center line of the output end of the drive component.
[0007] Furthermore, a collection box is provided at one end of the guide channel extending outside the machine tool, and the guide channel is connected to the collection box.
[0008] Furthermore, a filter box is provided at one end of the guide channel extending outside the machine tool; one end of the filter box is connected to the guide channel, and the other end of the filter box extends into the collection box; a filter screen is provided at the end of the filter box extending into the collection box.
[0009] Furthermore, the outer wall of the filter box is provided with an insertion part; the outer wall of the flow guide groove is provided with a connecting part; the connecting part forms a groove for the insertion part to be inserted; the bottom of the flow guide groove is provided with a support plate; when the insertion part is inserted into the groove, the filter box abuts against the support plate.
[0010] Furthermore, the support plate is provided with a plurality of protrusions; the filter box forms a plurality of recesses; the protrusions and the recesses are matched in shape and size; when the insert is inserted into the groove, the filter box abuts against the support plate, and the protrusion is inserted into the groove.
[0011] Furthermore, the support block has multiple connection holes for connecting to the clamp.
[0012] The beneficial effects of this application are as follows:
[0013] During the machining process, the thin strips or broken into small strips of iron filings generated when the tool comes into contact with the workpiece can fall into the guide groove along the guide plate. After the iron filings fall on the guide groove, they can slide out of the machine tool along the extension direction of the guide groove, making collection simple. At the same time, when the iron filings are discharged outside the machine tool, the machine tool can be kept relatively clean to prevent workers from being injured. Attached Figure Description
[0014] The accompanying drawings, which form part of this application, are used to provide a further understanding of the application and to make other features, objects, and advantages of the application more apparent. The illustrative embodiments and descriptions of this application are used to explain the application and do not constitute an undue limitation of the application.
[0015] Furthermore, throughout the accompanying drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic, and the elements are not necessarily drawn to scale.
[0016] In the attached diagram:
[0017] Figure 1 This is an overall schematic diagram based on an embodiment of this application;
[0018] Figure 2 This is a structural schematic diagram of a part of the embodiment, mainly showing the structure of the support platform, drive unit and other surrounding parts;
[0019] Figure 3This is a structural schematic diagram of a part of the embodiment, mainly showing the structure of the bearing surface, connecting holes and other surrounding parts;
[0020] Figure 4 This is a partial cross-sectional view of an embodiment, mainly showing the structure of the guide channel and other surrounding parts;
[0021] Figure 5 This is a structural schematic diagram of a part of the embodiment, mainly showing the structure of the insert, the groove and other surrounding parts;
[0022] Figure 6 This is a structural schematic diagram as part of an embodiment, mainly showing the structure of the recessed portion.
[0023] Figure label:
[0024] 1. Machine tool; 11. Support platform; 12. Bearing block; 121. Bearing surface; 122. Connecting hole; 13. Driving component; 2. Guide plate; 3. Guide groove; 31. Connecting part; 311. Groove; 32. Bearing plate; 321. Protrusion; 4. Collection box; 5. Filter box; 51. Insertion part; 52. Recessed part. Detailed Implementation
[0025] Embodiments of this disclosure will now be described in more detail with reference to the accompanying drawings. While some embodiments of this disclosure are shown in the drawings, it should be understood that this disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of this disclosure. It should be understood that the accompanying drawings and embodiments of this disclosure are for illustrative purposes only and are not intended to limit the scope of protection of this disclosure.
[0026] It should also be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings. Unless otherwise specified, the embodiments and features described in this disclosure can be combined with each other.
[0027] It should be noted that the concepts of "first" and "second" mentioned in this disclosure are used only to distinguish different devices, modules or units, and are not used to limit the order of functions performed by these devices, modules or units or their interdependencies.
[0028] It should be noted that the terms "a" and "a plurality of" used in this disclosure are illustrative rather than restrictive, and those skilled in the art should understand that, unless otherwise expressly indicated in the context, they should be understood as "one or more".
[0029] This disclosure will now be described in detail with reference to the accompanying drawings and embodiments.
[0030] Reference Figure 1-6 ,
[0031] A waste chip discharge structure based on a machine tool includes: a guide plate 2 and a guide channel 3; a support platform 11 is provided on the machine tool 1; two guide plates 2 are provided; one end of each guide plate 2 is connected to the support platform 11, and the other end of each guide plate 2 extends into the guide channel 3; the guide plates 2 are used to allow iron chips to slide into the guide channel 3; the guide channel 3 is located below the guide plates 2; the guide channel 3 is inclined relative to the support platform 11, and one end of the guide channel 3 extends outside the machine tool 1. The guide channel 3 is inclined at 15-45°. During the machining process, the thin strip-shaped or broken into small strip-shaped iron chips generated after the tool contacts the workpiece can fall along the guide plate 2 into the guide channel 3. After the iron chips fall onto the guide channel 3, they can slide along the extension direction of the guide channel 3 to outside the machine tool 1, which is simple to collect. At the same time, when the iron chips are discharged outside the machine tool 1, the machine tool 1 can be kept relatively clean to prevent workers from being injured.
[0032] Specifically, the machine tool 1 also includes a support block 12 and a drive component 13; the drive component 13 is a motor. The support block 12 is disposed above the guide channel 3; the support block 12 forms a support surface 121 for placing the fixture; multiple connection holes 122 for connecting to the fixture are formed on the support block 12. Multiple holes are formed on the fixture, and multiple bolts are provided to pass through the holes on the fixture and be threaded to the connection holes 122 to fix the fixture on the support block 12. On a projection perpendicular to the support platform 11, the support surface 121 is separated from the center line of the output end of the drive component 13. The machine tool 1 forms a mounting chamber, and the drive component 13 is disposed in the mounting chamber, with the output end of the drive component 13 connected to the support block 12. The other end of the support block 12 is rotatably connected to the machine tool 1. In other embodiments, drive components 13 are provided at both ends of the support block 12. In this embodiment, two guide plates 2 are arranged in a V-shape below the support block 12.
[0033] Specifically, a collection box 4 is provided at one end of the guide channel 3 extending outside the machine tool 1, and the guide channel 3 and the collection box 4 are connected. During the processing, the worker will use coolant to reduce the temperature of the workpiece and the tool. Due to gravity, the coolant falling on the tool and the workpiece will fall onto the guide plate 2 or directly into the guide channel 3. The coolant falling on the guide plate 2 can slide down along the extension direction of the guide plate 2 into the guide channel 3, and then flow into the collection box 4 provided outside the machine tool 1 along the extension direction of the guide channel 3, so that the worker can transfer or dispose of the iron filings and coolant.
[0034] Specifically, a filter box 5 is provided at one end of the guide channel 3 extending outside the machine tool 1; one end of the filter box 5 is connected to the guide channel 3, and the other end of the filter box 5 extends into the collection box 4; a filter screen is provided at the end of the filter box 5 extending into the collection box 4. The filter box 5 is used to filter the coolant and iron filings in the guide channel 3, so that the iron filings can be located inside the filter box 5, while the coolant will flow into the collection box 4 through the filter box 5, so that the workers can separate the coolant and iron filings for processing. The outer wall of the filter box 5 is provided with an insertion part 51; the insertion part 51 is a block structure. A connecting part 31 is provided on the guide channel 3; the connecting part 31 is a block structure. The connecting part 31 is provided on the outer wall of the guide channel 3 extending outside the machine tool 1. The connecting part 31 forms a groove 311 for the insertion part 51 to be inserted; a support plate 32 is provided at the bottom of the guide channel 3; when the insertion part 51 is inserted into the groove 311, the bottom of the filter box 5 abuts against the support plate 32. The support plate 32 is used to support the filter box 5, making the connection between the filter box 5 and the guide channel 3 more stable. In other embodiments, a first connecting plate is provided on the filter box 5, and a second connecting plate is provided at the end of the guide channel 3 located outside the machine tool 1. Both the first and second connecting plates are provided with straight holes. Bolts are provided to pass through the straight holes on the first and second connecting plates in sequence and are fixed with nuts to make the guide channel 3 communicate with the filter box 5. This connection method is too cumbersome during installation and disassembly.
[0035] Specifically, the support plate 32 has multiple protrusions 321; the protrusions 321 are block-shaped structures. The filter box 5 forms multiple recesses 52; the recesses 52 are block-shaped structures. The protrusions 321 and the recesses 52 are matched in shape and size; when the insert 51 is inserted into the groove 311, the filter box 5 abuts against the support plate 32, and the protrusions 321 are inserted into the groove 311. The matching of the protrusions 321 and the recesses 52 achieves precise positioning of the filter box 5 and the support plate 32, preventing the filter box 5 from being misaligned during installation. At the same time, the cooperation of the protrusions 321, the recesses 52, the insert 51 and the groove 311 also prevents a large amount of iron filings from entering the filter box and causing it to move away from the machine tool 1. In other embodiments, the protrusion 321 has multiple strip-shaped grooves, and sealing rings are installed in the grooves. When the filter box 5 is placed on the support plate 32, the sealing rings will contact the bottom of the filter box 5, preventing some coolant from falling onto the ground along the gap between the support plate 32 and the bottom of the filter box 5. In other embodiments, magnetic blocks are installed in the strip-shaped grooves. When the filter box 5 is placed on the support plate 32, the magnetic blocks will attract the bottom of the filter box 5 to fix the filter box 5.
[0036] The above description is merely a selection of preferred embodiments of this disclosure and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the invention involved in the embodiments of this disclosure is not limited to technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the above-described inventive concept. For example, technical solutions formed by substituting the above-described features with (but not limited to) technical features with similar functions disclosed in the embodiments of this disclosure.
Claims
1. A waste chip discharge structure based on machine tools, characterized in that, include: Deflector plates and deflector channels; The machine tool is equipped with a support platform; Two guide vanes are provided; One end of each of the two guide plates is connected to the support platform, and the other end of the two guide plates extends into the guide groove; the guide plates are used to allow iron filings to slide into the guide groove. The flow guide channel is disposed below the flow guide plate; the flow guide channel is inclined relative to the support platform, and one end of the flow guide channel extends beyond the machine tool.
2. The waste chip discharge structure based on machine tools according to claim 1, characterized in that: The machine tool also includes: a support block and a drive component; The support block is disposed above the guide channel; the support block forms a support surface for placing the clamp; the output end of the drive component is connected to the support block; On a projection perpendicular to the support platform, the bearing surface is located away from the centerline of the output end of the drive component.
3. The waste chip discharge structure based on machine tools according to claim 1 or 2, characterized in that: A collection box is provided at one end of the guide channel extending outside the machine tool, and the guide channel is connected to the collection box.
4. The waste chip discharge structure based on machine tools according to claim 3, characterized in that: A filter box is installed at one end of the guide channel that extends outside the machine tool; One end of the filter box is connected to the guide channel, and the other end of the filter box extends into the collection box; a filter screen is provided at the end of the filter box that extends into the collection box.
5. The waste chip discharge structure based on machine tools according to claim 4, characterized in that: The outer wall of the filter box is provided with an insertion part; the outer wall of the flow guide groove is provided with a connecting part; the connecting part forms a groove for the insertion part to be inserted. The bottom of the flow channel is provided with a support plate; when the insert is inserted into the groove, the filter box abuts against the support plate.
6. The waste chip discharge structure based on machine tools according to claim 5, characterized in that: The support plate has multiple protrusions; the filter box has multiple recesses. The protrusion matches the shape and size of the recess; When the insert is inserted into the groove, the filter box abuts against the support plate, and the protrusion is inserted into the groove.
7. The waste chip discharge structure based on machine tools according to claim 2, characterized in that: The support block has multiple connection holes for connecting to the clamp.