Baffle structure for a vehicle lamp

Abstract

The utility model discloses a kind of car light grinding drill's isolation structure, comprising: grinding drill platform plate, the grinding drill platform plate end center line position transverse and have opening bottom end of middle part of isolation aluminium frame, the isolation aluminium frame will grinding drill platform plate be divided into two work areas;The inside of the isolation aluminium frame is equipped with barrier baffle by isolation aluminium rod separation, the barrier baffle can make two work areas independently carry out car light grinding drill work and do not interfere with each other, the utility model is equipped with barrier baffle and multidirectional cover plate component by isolation aluminium frame, isolation aluminium rod, form complete isolation structure, simultaneously through closed structure alleviates noise superposition, so that two work areas can independently, stably carry out car light grinding drill work, both improve product pass rate, and improve operating environment, through inclined bracing plate, profile connecting clamping piece and T type combination assembly groove etc. Design, the stability of overall structure is enhanced, effectively relieve vibration interference, solve the problem that traditional structure is easy to loosen.

Description

Technical Field

[0001] This utility model belongs to the field of automotive lamp manufacturing and processing technology, specifically relating to a partition structure for automotive lamp grinding. Background Technology

[0002] In the automotive headlight manufacturing process, the grinding and drilling process is a crucial step in ensuring the assembly precision and appearance quality of the headlights. Currently, most automotive headlight grinding and drilling operations in the industry adopt a single-station or open dual-station layout, which presents many technical challenges in actual production.

[0003] In single-station operation mode, equipment utilization is low, and production efficiency is insufficient to meet the needs of large-scale production. While traditional open dual-station operation can increase capacity, the lack of effective isolation devices causes metal shavings and dust generated during grinding and drilling at both stations to fly between each other, which not only easily leads to scratches and contamination of workpiece surfaces, affecting product qualification rates, but also increases the labor intensity of subsequent cleaning processes. At the same time, the vibration interference and noise superposition problems during synchronous operation of dual stations also reduce the stability of equipment operation and the comfort of the operating environment. Utility Model Content

[0004] The purpose of this utility model is to provide a partition structure for grinding car lights, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a partition structure for grinding car lights, comprising:

[0006] The break-in drill plate has a horizontally arranged aluminum frame with an opening at the bottom of the middle part at the center line of the end of the break-in drill plate, which divides the break-in drill plate into two working areas.

[0007] The inner side of the partition aluminum frame is equipped with a baffle plate separated by a partition aluminum rod. The baffle plate allows the two work areas to perform headlight grinding work independently without interfering with each other. The partition aluminum frame is provided with a partition aluminum frame in the middle for mounting the partition components, and the front, back, sides and top of the partition aluminum frame are provided with cover plate components.

[0008] Preferably, the front and rear sides of the partition aluminum frame are provided with diagonal bracing plates, which are fixed to the lateral position on the surface of the drill plate by screws; profile connecting clips are provided at the connection between the partition aluminum frame and the partition aluminum frame, which reinforces the connection between the partition aluminum frame and the partition aluminum frame, further enhancing the deformation resistance of the overall structure and ensuring the stability of the partition structure during long-term use.

[0009] Preferably, the cover plate component includes a side cover plate, a top cover plate, a front cover plate, and a rear cover plate; the side cover plates are installed on both sides of the partition aluminum frame, the top cover plate is installed on the top of the partition aluminum frame and the partition aluminum frame combined, and the front cover plate and the rear cover plate are respectively fixed to one side of the partition aluminum frame in front of and behind the partition aluminum frame. The enclosed structure can also play a certain sound insulation role, reduce the noise superposition during dual-station operation, and improve the comfort of the operating environment.

[0010] Preferably, after the partition aluminum frame is sealed by the side cover plate, top cover plate, front cover plate and rear cover plate, its internal cavity is provided with an assembly plate. The assembly plate is respectively provided with an electric valve group and an electrical board, which solves the problem that traditional external electrical components are easily contaminated and thus have a shortened lifespan. At the same time, the integrated design saves external space and improves the space utilization of the equipment.

[0011] Preferably, the partition aluminum frame is fixed to the inner side of the middle of the partition aluminum frame, and the bottom two sides of the partition aluminum frame are fixed to the inner side of the bottom opening of the partition aluminum frame. The upper end of the partition aluminum frame is provided with an opening groove, and the profile crossbeam at the upper end of the partition aluminum frame is fixed in the opening groove, so that the two supports remain stable after being fixed, ensuring that the partition structure is not easy to loosen under long-term high-intensity work, maintaining effective isolation between the two working areas, and avoiding the problem of isolation failure due to structural loosening.

[0012] Preferably, a T-shaped assembly groove is formed on the surface of the aluminum profile in the partition aluminum frame and the partition aluminum bracket, and the profile connecting clip is fixedly engaged in the assembly groove, which strengthens the connection between the partition aluminum frame and the partition aluminum bracket. This solves the problems of cumbersome assembly and disassembly of traditional isolation structures, which are not conducive to equipment maintenance and workstation adjustment, and improves the convenience of equipment maintenance.

[0013] Compared with the prior art, the technical effects and advantages of this utility model are as follows:

[0014] This utility model forms a complete isolation system through the partition aluminum frame, the partition aluminum rod assembled with the barrier baffle and the multi-directional cover plate components. It completely solves the problem of metal chips and dust splashing between the two in the traditional open dual-station system, which causes scratches and contamination of the workpiece. At the same time, the closed structure reduces the superposition of noise, allowing the two work areas to carry out the car headlight grinding and drilling work independently and stably, which not only improves the product qualification rate, but also improves the operating environment.

[0015] This utility model enhances the overall structural stability and effectively mitigates vibration interference through the design of inclined bracing plates, profile connecting clips, and T-shaped combined assembly slots, thus solving the problem of easy loosening in traditional structures. By integrating the electric valve group and electrical board onto the assembly plate of the enclosed cavity, it avoids external contamination. Furthermore, the T-shaped combined assembly slots and other structures facilitate assembly and disassembly, solving the problem of cumbersome maintenance and adjustment in traditional isolated structures, and improving the reliability and maintenance efficiency of equipment operation. Attached Figure Description

[0016] Figure 1 This is a first-view diagram of the present invention;

[0017] Figure 2 This is an exploded view of the partition structure of this utility model;

[0018] Figure 3 This is a diagram showing the combination of the aluminum partition frame and the aluminum partition bracket of this utility model;

[0019] Figure 4 This is a second-view view of the partition structure of this utility model;

[0020] Figure 5 This is a perspective view of the inclined support plate of this utility model.

[0021] In the diagram: 1. Drilling platform plate; 2. Aluminum frame for partitions; 3. Electrical valve assembly; 4. Aluminum rod for partitions; 5. Barrier baffle; 6. Cover plate component; 7. Diagonal brace plate; 8. Profile connecting clips; 9. Side cover plate; 10. Top cover plate; 11. Front cover plate; 12. Rear cover plate; 13. Assembly plate; 14. Electrical board; 15. Combined assembly slot; 16. Aluminum frame for partitions. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed", "equipped with", "sleeved with", "connected", etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0024] Please see Figure 1-5 This utility model provides a technical solution: a partition structure for grinding car lights, comprising:

[0025] The break-in drill plate 1 can stably support all the components above and the automotive headlight workpiece to be processed. The break-in drill plate 1 has a horizontal partition aluminum frame 2 with an opening at the bottom in the middle at the center line of its end. The partition aluminum frame 2 is made of high-strength aluminum profile, which is not only lightweight but also has good structural strength. It divides the break-in drill plate 1 into two working areas, which can meet the needs of dual-station operation at the same time.

[0026] The inner side of the partition aluminum frame 2 is equipped with a baffle plate 5 separated by a partition aluminum rod 4. The partition aluminum rod 4 is made of aluminum profile that matches the partition aluminum frame 2. It is connected to the inner side of the partition aluminum frame 2 through precise size design, so as to play a stable supporting role. The baffle plate 5 is made of wear-resistant, high temperature-resistant and tough material, which can effectively block the debris and dust generated during the grinding process. The baffle plate 5 can allow the two working areas to carry out the car headlight grinding work independently without interfering with each other. The partition aluminum frame 2 is provided with a partition aluminum frame 16 in the middle. The partition aluminum frame 16 is also made of aluminum profile structure, which is compatible with the material and structure of the partition aluminum frame 2. It is used to assemble the partition components. The front, back, sides and top of the partition aluminum frame 16 are provided with cover plate components 6. The cover plate components 6 are made of lightweight and strong material, which can effectively protect the internal structure.

[0027] The front and rear sides of the partition aluminum frame 2 are provided with diagonal bracing plates 7. The diagonal bracing plates 7 are metal plates with good rigidity. They are fixed to the lateral position on the surface of the drill plate 1 by screws. The screws are made of high-strength stainless steel to ensure the firmness of the connection. The diagonal bracing plates 7 can enhance the stability of the partition aluminum frame 2 from the side. The connection between the partition aluminum frame 16 and the partition aluminum frame 2 is provided with profile connecting clips 8. The profile connecting clips 8 are special aluminum profile connectors that can fit tightly to the connection parts of the two.

[0028] The cover plate component 6 includes a side cover plate 9, a top cover plate 10, a front cover plate 11, and a rear cover plate 12. These cover plates are all connected to their corresponding positions through matching connectors, and after installation, they can form a tight fit with the partition aluminum frame 16 and the partition aluminum frame 2. The side cover plate 9 is installed on both sides of the partition aluminum frame 16, the top cover plate 10 is installed on the top of the partition aluminum frame 16 and the partition aluminum frame 2 after combination, and the front cover plate 11 and the rear cover plate 12 are respectively fixed to one side of the partition aluminum frame 16 in front of and behind the partition aluminum frame 2, together forming a closed protective space.

[0029] After the partition aluminum frame 2 is sealed by the side cover plate 9, top cover plate 10, front cover plate 11 and rear cover plate 12, its internal cavity forms a relatively independent space, which can effectively isolate external debris, dust and moisture. The internal cavity is provided with an assembly plate 13, which is a metal plate with a surface treated to accommodate the installation of electrical components. The assembly plate 13 is provided with an electric valve group 3 and an electrical board 14. The electric valve group 3 is used to control the on and off of power sources such as airflow, while the electrical board 14 integrates related circuit control components.

[0030] The partition aluminum frame 16 is fixed to the inner side of the middle part of the partition aluminum frame 2, and the two sides of the bottom end of the partition aluminum frame 16 are fixed to the inner side of the bottom opening of the partition aluminum frame 2 by welding or bolts, so that the connection is firm and reliable. The upper end of the partition aluminum frame 16 is provided with an opening groove, the size of which matches the profile beam at the upper end of the partition aluminum frame 2. The profile beam at the upper end of the partition aluminum frame 2 is fixed in the opening groove, so that the two supports remain stable after being fixed, effectively resisting vibration and impact during operation.

[0031] The aluminum profiles of the partition aluminum frame 2 and the partition aluminum frame 16 are provided with T-shaped assembly grooves 15. The size and position of the assembly grooves 15 are precisely designed to facilitate the installation and fixing of the profile connecting clips 8. The profile connecting clips 8 are fixedly engaged in the assembly grooves 15, which strengthens the connection between the partition aluminum frame 2 and the partition aluminum frame 16, further improving the stability and reliability of the overall structure, and also facilitating disassembly and maintenance in the future.

[0032] The partition aluminum frame 2 is based on high-strength aluminum profiles, and its sides have unique slots and connection structures (as shown in the diagram, a cross-shaped or multi-directional slot design). During construction:

[0033] Frame assembly: Utilizing the slots on the sides of the profiles, multiple aluminum profiles are spliced ​​horizontally and vertically using customized connectors (such as pins and corner brackets that fit the slots) to form a rectangular frame outline with an opening at the bottom center. The slot structure of the profiles allows for precise alignment, ensuring the straightness and overall strength of the assembled frame, meeting the requirements for separating dual workstations and supporting upper components.

[0034] Connection with the break-in drill plate 1: The bottom profile of the frame is connected to the pre-set mounting position on the surface of the break-in drill plate 1 by means of the side slot, screws, and fasteners. The profile structure provides stable support and realizes the dual-station separation function.

[0035] The aluminum frame 16 is made of aluminum profile that is compatible with the aluminum frame 2 (with matching side slot structure). The construction logic is as follows:

[0036] Frame Forming: Multiple aluminum profiles are spliced ​​together using side slots to form a frame structure that fits the central space of the partition aluminum frame 2. Utilizing the multi-directional connectivity of the slots, a shape with an "upper opening slot" is created. The size of the opening slot precisely matches the crossbeam of the upper profile of the partition aluminum frame 2, achieving a nested connection between the frame and the frame.

[0037] Connection to the aluminum frame 2 of the partition:

[0038] Bottom end: The two side profiles of the bottom end of the partition aluminum frame 16 are fixed to the inside of the bottom opening of the partition aluminum frame 2 by means of side slots and welding / bolts. The slots provide a positioning reference to ensure a firm connection.

[0039] Upper end: The upper opening slot engages with the upper profile beam of the aluminum frame 2. The slot structure allows the two to resist vibration and impact after splicing, maintain the stability of the frame, and provide an assembly base for the cover plate component 6.

[0040] Key connection reinforcement (profile connecting clip 8 and assembly slot 15)

[0041] The aluminum profile surfaces of the partition aluminum frame 2 and the partition aluminum frame 16 are provided with T-shaped assembly grooves 15 (extended grooves that fit the side structure). The profile connecting clips 8 are special parts adapted to the T-shaped grooves. During installation, they are snapped into the grooves, and the limiting property of the grooves is used to reinforce the connection between the frame and the frame body from the side. This "snap-fit ​​+ adapt" design based on the profile side grooves not only enhances the overall structural stability, but also simplifies the later disassembly and maintenance process by leveraging the universality of the grooves, making the combination of the partition aluminum frame 2 and the aluminum frame more reliable and flexible.

[0042] Specifically, during use, the installation of the break-in drill plate 1 and the partition aluminum frame 2 is as follows: The partition aluminum frame 2 is set horizontally at the center line position of the end of the break-in drill plate 1, and its bottom opening is designed to reserve space for subsequent component assembly. Through its own position layout, the break-in drill plate 1 is divided into two working areas.

[0043] Installation of the partition aluminum frame 2 and the diagonal brace 7: The diagonal brace 7 is located at the front and rear positions on both sides of the partition aluminum frame 2. It is fixed to the horizontal position on the surface of the running drill plate 1 by screws. Utilizing the principle of triangular stability, it provides support for the partition aluminum frame 2 from both sides, enhancing the stability of the connection between the partition aluminum frame 2 and the running drill plate 1 and reducing shaking during operation.

[0044] Installation of the partition aluminum frame 2, partition aluminum rod 4 and barrier baffle 5: The partition aluminum rod 4 is assembled inside the partition aluminum frame 2, which serves to separate and support. The barrier baffle 5 is assembled by separating through the partition aluminum rod 4. With the positioning and fixing of the partition aluminum rod 4, the barrier baffle 5 is stably installed, thereby realizing the isolation of the two work areas and ensuring that independent operations do not interfere with each other.

[0045] Installation of the partition aluminum frame 2 and the partition aluminum frame 16: The partition aluminum frame 16 is fixed to the inner side of the middle part of the partition aluminum frame 2, and its bottom two sides are fixed to the inner side of the bottom opening of the partition aluminum frame 2. The upper opening groove is fixed in conjunction with the profile crossbeam at the upper end of the partition aluminum frame 2. Through the double fixing method at the upper and lower ends, the partition aluminum frame 16 and the partition aluminum frame 2 are firmly connected, providing stable support for the subsequent assembly of the cover plate component 6 and the partition component.

[0046] Reinforcement installation at the connection between the partition aluminum frame 2 and the partition aluminum frame 16: The aluminum profile surfaces of the partition aluminum frame 2 and the partition aluminum frame 16 are provided with T-shaped combination assembly grooves 15. Profile connecting clips 8 are fixedly clipped into the combination assembly grooves 15. By utilizing the matching between the T-shaped grooves and the clips, the connection between the two is reinforced, further improving the stability and reliability of the connection.

[0047] Installation of cover plate component 6: The side cover plate 9 in the cover plate component 6 is installed on both sides of the partition aluminum frame 16, the top cover plate 10 is installed on the top of the partition aluminum frame 16 after it is combined with the partition aluminum frame 2, and the front cover plate 11 and the rear cover plate 12 are respectively fixed on one side of the partition aluminum frame 16 in front of and behind the partition aluminum frame 2. By covering the front, back, sides and top of the partition aluminum frame 16, a closed structure is formed to achieve the functions of protection and sound insulation.

[0048] Installation of internal cavity assembly plate 13 and related components: The partition aluminum frame 2 is sealed by the cover plate component 6 to form an internal cavity. The assembly plate 13 is set in the internal cavity. The electric valve group 3 and the electrical board 14 are respectively installed on the assembly plate 13. The closed environment of the internal cavity provides protection for the electric valve group 3 and the electrical board 14. At the same time, the assembly plate 13 is used to realize the integrated installation of these components, saving space and facilitating management.

[0049] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A partition structure for grinding car headlights, characterized in that, include: The break-in drill plate (1) has a horizontally arranged partition aluminum frame (2) with an opening at the bottom of the middle part at the center line of the end of the break-in drill plate (1), which divides the break-in drill plate (1) into two working areas. The inner side of the partition aluminum frame (2) is equipped with a baffle plate (5) separated by a partition aluminum rod (4). The baffle plate (5) enables the two working areas to carry out the car lamp grinding work independently without interfering with each other. The partition aluminum frame (2) is provided with a partition aluminum frame (16) in the middle for mounting the partition components. The front, back, sides and top of the partition aluminum frame (16) are provided with cover plate components (6).

2. The partition structure for a car headlight grinding drill according to claim 1, characterized in that: The front and rear sides of the partition aluminum frame (2) are provided with diagonal bracing plates (7), which are fixed to the lateral position on the surface of the running drill plate (1) by screws; the connection between the partition aluminum frame (16) and the partition aluminum frame (2) is provided with profile connecting clips (8).

3. The partition structure for grinding car lights according to claim 1, characterized in that: The cover plate component (6) includes a side cover plate (9), a top cover plate (10), a front cover plate (11), and a rear cover plate (12). The side cover plate (9) is installed on both sides of the partition aluminum frame (16), the top cover plate (10) is installed on the top of the partition aluminum frame (16) and the partition aluminum frame (2) after combination, and the front cover plate (11) and the rear cover plate (12) are respectively fixed on one side of the partition aluminum frame (16) in front of and behind the partition aluminum frame (2).

4. The partition structure for grinding car lights according to claim 1, characterized in that: After the partition aluminum frame (2) is sealed by the side cover plate (9), top cover plate (10), front cover plate (11) and rear cover plate (12), its internal cavity is provided with an assembly plate (13), and the assembly plate (13) is provided with an electric valve group (3) and an electrical plate (14).

5. The partition structure for a car headlight grinding drill according to claim 1, characterized in that: The partition aluminum frame (16) is fixed to the inner side of the middle part of the partition aluminum frame (2), and the bottom two sides of the partition aluminum frame (16) are fixed to the inner side of the bottom opening of the partition aluminum frame (2). The upper end of the partition aluminum frame (16) is provided with an opening groove, and the profile beam at the upper end of the partition aluminum frame (2) is fixed in the opening groove so that the two supports remain stable after being fixed.

6. The partition structure for a car headlight grinding drill according to claim 2, characterized in that: The aluminum profile surfaces of the partition aluminum frame (2) and the partition aluminum frame (16) are both machined with T-shaped assembly grooves (15). The profile connecting clips (8) are correspondingly engaged in the assembly grooves (15). Through the mechanical engagement of the profile connecting clips (8) and the assembly grooves (15), the connection between the partition aluminum frame (2) and the partition aluminum frame (16) is reinforced.

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