Automatic anti-rust liquid spraying device for door leaf production

By designing an automatic rust-preventive liquid spraying device, which utilizes wire brushes and positioning components to achieve automatic cleaning of welded joints, the problem of low efficiency in manual cleaning is solved, and the efficiency of door panel production and spraying quality are improved.

CN224488683UActive Publication Date: 2026-07-14DEYANG KAIDA DOORS

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DEYANG KAIDA DOORS
Filing Date
2025-08-18
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

The existing cleaning and rust-preventive spraying process for door panel welds relies on manual operation, which is inefficient and makes it difficult to effectively remove weld slag and oxide scale, thus affecting processing efficiency.

Method used

An automatic rust inhibitor spraying device was designed, which includes a cleaning mechanism that uses a wire brush and positioning components to automatically clean the welded joints, and a conveying mechanism and a spraying mechanism to achieve efficient rust inhibitor spraying.

Benefits of technology

It improved the cleaning efficiency of the door panel welding area, ensured the effect of subsequent rust-preventive liquid spraying, and improved production efficiency and spraying quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to door leaf production and processing technical field, concretely is a kind of automatic anti-rust liquid spraying device for door leaf production, including mounting bracket and cleaning mechanism;The inner side of mounting bracket is provided with conveying seat;The cleaning mechanism includes the drive assembly being set on mounting bracket, the mounting plate being set on drive assembly, the motor being set on mounting plate, the rotating shaft being rotatably connected on mounting plate, the turntable being coaxially set on rotating shaft, the steel wire brush being set on turntable and the positioning assembly being set on mounting plate;Motor and rotating shaft drive connection, positioning assembly includes two fixed cylinders symmetrically distributed on mounting plate, spring being set in fixed cylinder, telescopic rod being slidably connected on fixed cylinder, frame being set on telescopic rod and roller being rotatably connected on frame.The utility model can automatically clean the welding position of door leaf efficiently, not only improve work efficiency, but also be favorable to subsequent anti-rust liquid spraying effect.
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Description

Technical Field

[0001] This utility model relates to the field of door leaf production and processing technology, and in particular to an automatic rust-preventive liquid spraying device for door leaf production. Background Technology

[0002] After the door panel is welded, the potential difference accelerates corrosion at the weld anode, and the porous structure formed by high-temperature oxidation in the weld area makes it more susceptible to absorbing moisture and oxygen, becoming a starting point for rust. Therefore, during the door panel manufacturing process, the welded areas are cleaned and sprayed with rust inhibitor to extend the door panel's lifespan.

[0003] Currently, rust-preventive spraying at the welded joints of door panels is generally done manually. During cleaning, it is difficult to control the use of wire brushes to efficiently and reliably remove rust and scale from the welded joints. This process is labor-intensive and inefficient, which in turn affects subsequent processing steps and is detrimental to the production efficiency of door panels. Utility Model Content

[0004] The purpose of this invention is to address the problems existing in the background technology by proposing an automatic rust-preventive liquid spraying device for door leaf production. This device can automatically and efficiently clean the welding positions of door leaves, which not only improves work efficiency but also facilitates the subsequent rust-preventive liquid spraying effect.

[0005] The present invention provides an automatic rust-preventive liquid spraying device for door leaf production, comprising a mounting frame and a cleaning mechanism; a conveyor seat is provided on the inner side of the mounting frame; the cleaning mechanism includes a drive assembly mounted on the mounting frame, a mounting plate mounted on the drive assembly, a motor mounted on the mounting plate, a rotating shaft rotatably connected to the mounting plate, a turntable coaxially mounted on the rotating shaft, a wire brush mounted on the turntable, and a positioning assembly mounted on the mounting plate; the motor and the rotating shaft are driven together, and the positioning assembly includes two fixed cylinders symmetrically distributed on the mounting plate, a spring disposed inside the fixed cylinder, a telescopic rod slidably connected to the fixed cylinder, a frame disposed on the telescopic rod, and a roller rotatably connected to the frame; the end of the telescopic rod away from the frame is disposed on the spring.

[0006] Preferably, the drive assembly includes a cylinder mounted on a mounting bracket and a connecting bracket connected to the cylinder drive, with the mounting plate mounted on the connecting bracket.

[0007] Preferably, a support cylinder is coaxially arranged on the turntable, and the end of the support cylinder away from the turntable is rotatably disposed inside the mounting plate.

[0008] Preferably, the telescopic rod is provided with four limit sliders arranged in a circular array, and the inside of the fixed cylinder is provided with guide grooves for the horizontal sliding of the limit sliders.

[0009] Preferably, a suction arm is provided on the mounting plate, a collection box is provided on the mounting frame, and a conduit is provided to connect the suction arm and the collection box.

[0010] Preferably, a collection box is provided below the mounting plate, a connecting block is provided on the collection box, and a guide rail for the connecting block to slide is provided on the mounting plate.

[0011] Preferably, a bolt is provided through the mounting plate, and the bolt is threaded onto the connecting block.

[0012] Preferably, the mounting frame is provided with a mounting base and a barrel, the mounting base is provided with a spray gun, and a liquid guide tube is provided between the spray gun and the barrel.

[0013] Compared with the prior art, the present invention has the following beneficial technical effects:

[0014] This utility model, through its cleaning mechanism, not only drives the wire brush to clean the welded joints of the door leaf to remove impurities such as welding slag and oxide scale, thereby improving the effect of subsequent rust-preventive spraying, but also plays an auxiliary positioning role in the squeezing and friction between the wire brush and the welded joint of the door leaf, so that the wire brush is in the optimal state when rotating, ensuring the cleaning effect and having good practicality. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the cleaning mechanism of this utility model;

[0017] Figure 3 This is a cross-sectional schematic diagram of the positioning component of this utility model;

[0018] Figure 4 This is a schematic diagram showing the connection of some structures of the cleaning mechanism of this utility model.

[0019] Reference numerals: 1. Mounting bracket; 2. Conveying seat; 3. Cylinder; 4. Connecting bracket; 5. Mounting plate; 6. Motor; 7. Rotating shaft; 8. Turntable; 9. Wire brush; 10. Supporting rotating cylinder; 11. Fixing cylinder; 12. Spring; 13. Telescopic rod; 14. Frame; 15. Roller; 16. Limiting slider; 17. Guide groove; 18. Suction arm; 19. Guide tube; 20. Collection box; 21. Connecting block; 22. Collection box; 23. Bolt; 24. Mounting seat; 25. Spray gun; 26. Tank body; 27. Liquid guide tube. Detailed Implementation

[0020] Example 1

[0021] like Figure 1 - Figure 4As shown in the figure, the automatic rust-preventive liquid spraying device for door leaf production proposed in this embodiment includes a mounting frame 1 and a cleaning mechanism; a conveying seat 2 is provided on the inner side of the mounting frame 1. Both the mounting frame 1 and the conveying seat 2 are set on a base with a linear conveying mechanism. The conveying seat 2 is used to fix and place the doors and windows after welding.

[0022] The cleaning mechanism includes a drive assembly mounted on the mounting frame 1, a mounting plate 5 mounted on the drive assembly, a motor 6 mounted on the mounting plate 5, a rotating shaft 7 rotatably connected to the mounting plate 5, a turntable 8 coaxially mounted on the rotating shaft 7, a wire brush 9 mounted on the turntable 8, and a positioning assembly mounted on the mounting plate 5.

[0023] The drive assembly includes a cylinder 3 mounted on a mounting frame 1 and a connecting frame 4 driven by the cylinder 3. A mounting plate 5 is mounted on the connecting frame 4. A motor 6 and a rotating shaft 7 are driven and connected. A support rotating cylinder 10 is coaxially mounted on a turntable 8. The end of the support rotating cylinder 10 away from the turntable 8 is rotatably mounted inside the mounting plate 5.

[0024] The positioning assembly includes two fixed cylinders 11 symmetrically distributed on the mounting plate 5, a spring 12 disposed inside the fixed cylinder 11, a telescopic rod 13 slidably connected to the fixed cylinder 11, a frame 14 disposed on the telescopic rod 13, and a roller 15 rotatably connected to the frame 14. The end of the telescopic rod 13 away from the frame 14 is disposed on the spring 12. Four limiting sliders 16 are disposed on the telescopic rod 13 in a circular array. The fixed cylinder 11 is provided with a guide groove 17 for the horizontal sliding of the limiting sliders 16. The limiting sliders 16 and the guide groove 17 not only play a positioning and limiting role in the movement distance of the mounting plate 5, but also prevent the telescopic rod 13 from bending or twisting, ensuring the stability of the frame 14 while preventing the spring 12 from bending or twisting.

[0025] In this embodiment, when cleaning the welded area of ​​the door leaf to improve the effect of subsequent rust-preventive spraying, as the conveyor seat 2 transports the door leaf to the inside of the mounting frame 1, the cylinder 3 is activated to drive the connecting frame 4 to move. The connecting frame 4 drives the mounting plate 5 and the cleaning mechanism to move. The roller 15 first contacts the door leaf and continuously pushes the telescopic rod 13 to retract. At the same time, the telescopic rod 13 continuously compresses the spring 12. As the mounting plate 5 continues to move, the wire brush 9 will contact the door leaf and the welded area. When the limit slider 16 abuts against the guide groove 17, the squeezing action between the wire brush 9 and the welded area is at the optimal state tested during debugging. Then, the motor 6 is activated to drive the rotating shaft 7 to rotate. The rotating shaft 7 drives the turntable 8 to rotate, thereby cleaning the welded area with the wire brush 9 to remove impurities such as welding slag and oxide scale, thereby improving the effect of subsequent rust-preventive spraying. At the same time, as the conveyor seat 2 moves, the wire brush 9 cleans the welded area. The roller 15 rolls along the door leaf under the elastic compensation of the spring 12 to avoid affecting normal transport, which has good practicality.

[0026] Example 2

[0027] like Figure 1 and Figure 2 As shown in the figure, the automatic rust-preventive liquid spraying device for door leaf production proposed in this embodiment, compared with the first embodiment, has a suction arm 18 on the mounting plate 5, a collection box 20 on the mounting frame 1, a conduit 19 connecting the suction arm 18 and the collection box 20, a collection box 22 below the mounting plate 5, a connecting block 21 on the collection box 22, and a guide rail for sliding the connecting block 21 on the mounting plate 5.

[0028] A bolt 23 is provided through the mounting plate 5, and the bolt 23 is threaded onto the connecting block 21.

[0029] In this embodiment, after the cleaning mechanism cleans the welding slag and oxide scale at the welding position, the negative pressure generated by the collection box 20 causes the suction arm 18 to generate suction, thereby sucking up the welding slag and other impurities and transporting them to the inside of the collection box 20 through the conduit 19. During the cleaning process, some impurities will fall off, and the collection box 22 can collect the fallen impurities to avoid damaging the working environment. When the collection box 22 needs to be processed, the bolt 23 is removed from the connecting block 21 and the mounting plate 5, and then the connecting block 21 is removed from the guide rail to complete the disassembly of the collection box 22. The operation is simple and convenient.

[0030] Example 3

[0031] like Figure 1 As shown in the figure, the automatic rust-preventive liquid spraying device for door leaf production proposed in this embodiment has an additional feature compared to the first embodiment. In this embodiment, the mounting frame 1 is provided with a mounting base 24 and a barrel 26. The mounting base 24 is provided with a spray gun 25. A liquid guide pipe 27 is provided between the spray gun 25 and the barrel 26. The spray gun 25 can be adjusted in spray position through the mounting base 24.

[0032] In this embodiment, the inside of the barrel 26 is used to store rust inhibitor. After the welding position is cleaned by the cleaning mechanism, the rust inhibitor is transported along the liquid guide pipe 27 by the pump and then sprayed onto the welding position by the spray gun 25 to ensure the service life of the door leaf.

[0033] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited thereto. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. An automatic rust preventive liquid spraying device for door leaf production, characterized in that, include: Mounting frame (1), with a conveyor seat (2) provided on its inner side; The cleaning mechanism includes a drive assembly mounted on a mounting frame (1), a mounting plate (5) mounted on the drive assembly, a motor (6) mounted on the mounting plate (5), a rotating shaft (7) rotatably connected to the mounting plate (5), a turntable (8) coaxially mounted on the rotating shaft (7), a wire brush (9) mounted on the turntable (8), and a positioning assembly mounted on the mounting plate (5). The motor (6) and the rotating shaft (7) are driven together. The positioning assembly includes two fixed cylinders (11) symmetrically distributed on the mounting plate (5), a spring (12) disposed inside the fixed cylinders (11), a telescopic rod (13) slidably connected to the fixed cylinders (11), a frame (14) disposed on the telescopic rod (13), and a roller (15) rotatably connected to the frame (14). One end of the telescopic rod (13) away from the frame (14) is disposed on the spring (12).

2. The automatic anti-rust liquid spraying device for door leaf production according to claim 1, characterized in that, The drive assembly includes a cylinder (3) mounted on a mounting bracket (1) and a connecting bracket (4) driven by the cylinder (3), and a mounting plate (5) is mounted on the connecting bracket (4).

3. The automatic anti-rust liquid spraying device for door leaf production according to claim 1, characterized in that, A support cylinder (10) is coaxially mounted on the turntable (8), and the end of the support cylinder (10) away from the turntable (8) is rotatably mounted inside the mounting plate (5).

4. The automatic anti-rust liquid spraying device for door leaf production according to claim 1, characterized in that, The telescopic rod (13) is provided with four limit sliders (16) arranged in a ring array, and the inside of the fixed cylinder (11) is provided with a guide groove (17) for the horizontal sliding of the limit sliders (16).

5. The automatic anti-rust liquid spraying device for door leaf production according to claim 1, characterized in that, A suction arm (18) is provided on the mounting plate (5), and a collection box (20) is provided on the mounting frame (1). A conduit (19) is provided between the suction arm (18) and the collection box (20).

6. The automatic anti-rust liquid spraying device for door leaf production according to claim 5, characterized in that, A collection box (22) is provided below the mounting plate (5), a connecting block (21) is provided on the collection box (22), and a guide rail for the connecting block (21) to slide is provided on the mounting plate (5).

7. The automatic anti-rust liquid spraying device for door leaf production according to claim 6, characterized in that, A bolt (23) is provided through the mounting plate (5), and the bolt (23) is threaded onto the connecting block (21).

8. The automatic anti-rust liquid spraying device for door leaf production according to claim 1, characterized in that, The mounting bracket (1) is provided with a mounting base (24) and a barrel (26). A spray gun (25) is provided on the mounting base (24). A liquid guide tube (27) is provided between the spray gun (25) and the barrel (26).