A support tool for repairing a vented cover plate

Abstract

The utility model relates to tooling field especially relates to a kind of ventilation cover plate repair material put support tooling, including square bottom frame, four corners of the square bottom frame are all fixedly connected with main profiling support column, and the length of two main profiling support columns located in the front side of square bottom frame is greater than the length of two main profiling support columns of square bottom frame rear side, two auxiliary profiling support columns are installed in the rear side of square bottom frame, the top of main profiling support column and auxiliary profiling support column is equipped with the profiling surface for being contacted with the inside of ventilation cover plate, the front side of square bottom frame is fixed with limit support column, this ventilation cover plate repair material put support tooling, the profiling surface of the top of main profiling support column and auxiliary profiling support column is contacted with the clamping plate and reinforcing rib of ventilation cover plate, provides firm support. The length of two main profiling support columns of front side is greater than rear side, better adapt to the shape of ventilation cover plate, and the stability of support is enhanced.

Description

Technical Field

[0001] This utility model relates to the field of tooling, specifically a support tooling for repairing ventilation cover plates. Background Technology

[0002] Before loading, the ventilation cover needs to be trimmed to ensure it fits snugly against the glass surface. During the trimming process, due to the irregular shape of the parts and the extremely thin glass bonding edge, workers face difficulties in operation and are prone to touching the bonding edge, which can easily cause product deformation.

[0003] Therefore, it is necessary to provide a support fixture for repairing ventilation covers to solve the above-mentioned technical problems. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a support tooling for repairing ventilation cover plates.

[0005] This utility model provides a support fixture for repairing ventilation covers, including a square base frame. Each of the four corners of the square base frame is fixedly connected to a main contour support column. The length of the two main contour support columns located on the front side of the square base frame is greater than the length of the two main contour support columns located on the rear side of the square base frame. Two auxiliary contour support columns are installed on the rear side of the square base frame. The tops of both the main and auxiliary contour support columns are provided with contour surfaces for contacting the inner side of the ventilation cover. A limit support column is fixed on the front side of the square base frame, and a positioning column is fixed at the center of the top of the limit support column.

[0006] The positioning pins work in conjunction with the built-in holes on the ventilation cover to limit the movement, making it easy to quickly install the ventilation cover onto the tooling. They also serve to limit movement in the X and Y directions, ensuring stable placement and allowing for easy and deformation-free trimming of the material.

[0007] Preferably, the square base frame includes a front cylindrical rod, a rear cylindrical rod, a left cylindrical rod, and a right cylindrical rod. The two ends of the front cylindrical rod are respectively fixed with the left cylindrical rod and the right cylindrical rod. The ends of the left cylindrical rod and the right cylindrical rod away from the front cylindrical rod are fixedly connected to the end of the rear cylindrical rod.

[0008] Preferably, the front cylindrical rod, rear cylindrical rod, left cylindrical rod, right cylindrical rod, main contour support column, and limiting support column are all fixed by welding, making the connection relatively firm and not easily deformed.

[0009] Preferably, when the ventilation cover is installed on this fixture, the top contoured surfaces of the two main contoured support columns on the front side of the square base frame contact the clamping plate of the ventilation cover, and the contoured surfaces of the two main contoured support columns and the auxiliary contoured support columns on the rear side of the square base frame contact the reinforcing ribs of the ventilation cover.

[0010] Because the reinforcing ribs and clamps have high structural strength, excessive deformation of the ventilation cover under its own weight is prevented after the ventilation cover comes into contact with the contoured surface.

[0011] Preferably, the size of the square base frame is smaller than the size of the ventilation cover, so that the edges of the ventilation cover are exposed, providing a larger operating space and facilitating material handling.

[0012] After the ventilation cover is fixed in place by tooling, employees can quickly adjust the material of the ventilation cover using the fixed support tooling, ensuring that their hands do not touch the edge of the part and that the part is not deformed and is installed and fitted to the glass surface.

[0013] Compared with related technologies, the present invention provides the following beneficial effects:

[0014] 1. Ease of installation and precise positioning

[0015] Positioning post design: By using positioning posts to cooperate with the built-in holes on the ventilation cover for limiting, the ventilation cover can be quickly installed onto the tooling, achieving precise positioning in the X and Y directions, ensuring stable placement, greatly shortening the installation time and improving production efficiency.

[0016] Easy to operate: Employees can accurately install the ventilation cover without complicated adjustments, which reduces the difficulty of operation and human error.

[0017] 2. Structural stability and support reliability

[0018] Contouring support columns: The top contoured surfaces of the main and auxiliary contoured support columns contact the retaining plates and reinforcing ribs of the ventilation cover, providing stable support. The two main contoured support columns on the front are longer than those on the rear, better adapting to the shape of the ventilation cover and enhancing the stability of the support.

[0019] Welding Fixing: The front cylindrical rod, rear cylindrical rod, left cylindrical rod, right cylindrical rod, main contour support column, and limit support column are all fixed by welding, ensuring the overall structural strength and stability of the tooling, preventing deformation, and guaranteeing the accuracy and consistency of the ventilation cover during the finishing process.

[0020] 3. Preventing deformation and ensuring quality

[0021] Structural strength matching: The contoured surface contacts the retaining plate and reinforcing ribs of the ventilation cover. These parts have high structural strength, which effectively prevents the ventilation cover from deforming excessively under its own weight and ensures the quality of the ventilation cover body.

[0022] Precise trimming: With the support of tooling, employees can quickly trim the material of the ventilation cover body, ensuring that the parts do not touch the edge, do not deform, and have a high degree of fit with the glass surface, thus improving the overall quality of the product.

[0023] 4. Ample operating space and convenient maintenance

[0024] Size design: The square base frame is smaller than the ventilation cover, exposing the edges of the ventilation cover and providing employees with more operating space to facilitate the trimming of material handles.

[0025] Repair efficiency: Ample operating space allows employees to operate tools more flexibly, improving repair efficiency and reducing repair time. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the tooling structure of this utility model;

[0027] Figure 2 This is a schematic diagram of the ventilation cover plate of this utility model after it has been placed on the tooling;

[0028] Figure 3 This is a schematic diagram of the ventilation cover structure of this utility model.

[0029] The following are the labels in the diagram: 1. Square base frame; 2. Main contour support column; 3. Auxiliary contour support column; 4. Limiting support column; 5. Positioning column; 6. Front cylindrical rod; 7. Rear cylindrical rod; 8. Left cylindrical rod; 9. Right cylindrical rod. Detailed Implementation

[0030] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0031] Please refer to 1- Figure 3 A support fixture for repairing ventilation covers is disclosed. This fixture is ingeniously designed and practical, primarily comprising a square base frame 1. The square base frame 1 serves as the main support structure of the entire fixture, with main contour support columns 2 connected to its four corners via welding or other secure fixing methods. Specifically, the two main contour support columns 2 located on the front side of the square base frame 1 are designed to be longer than the two main contour support columns 2 located on the rear side of the square base frame 1. This design is intended to better adapt to the shape of the ventilation cover and provide more precise support.

[0032] On the rear side of the square base frame 1, two auxiliary contour support columns 3 are also installed. They work together with the main contour support column 2 to provide comprehensive support for the ventilation cover. The tops of the main contour support column 2 and the auxiliary contour support column 3 are carefully designed with contour surfaces. These contour surfaces contact the inner side of the ventilation cover, ensuring that the ventilation cover can be placed stably and accurately on the tooling.

[0033] To further enhance the stability of the ventilation cover on the tooling, a limiting support column 4 is fixed to the front side of the square base frame 1. A positioning column 5 is fixed at the top center of the limiting support column 4. This positioning column 5 is ingeniously designed; it precisely matches the built-in holes on the ventilation cover for positioning, facilitating not only the rapid installation of the ventilation cover but also providing limiting in the X and Y directions, ensuring the ventilation cover is placed stably and providing a solid foundation for subsequent material handling and trimming work.

[0034] In terms of the specific structure of the tooling, the square base frame 1 consists of a front cylindrical rod 6, a rear cylindrical rod 7, a left cylindrical rod 8, and a right cylindrical rod 9. The two ends of the front cylindrical rod 6 are fixedly connected to the left cylindrical rod 8 and the right cylindrical rod 9, respectively, while the ends of the left cylindrical rod 8 and the right cylindrical rod 9 furthest from the front cylindrical rod 6 are fixedly connected to the end of the rear cylindrical rod 7. This structure makes the square base frame 1 both stable and flexible, capable of adapting to ventilation covers of different shapes and sizes.

[0035] In terms of connection method, the front cylindrical rod 6, the rear cylindrical rod 7, the left cylindrical rod 8, the right cylindrical rod 9, the main contour support column 2, and the limiting support column 4 are all fixed by welding. This connection method ensures the robustness and stability of the tooling, making it less prone to deformation, thereby guaranteeing the accuracy and consistency of the ventilation cover during the trimming process.

[0036] Once the ventilation cover is installed on this fixture, the top contoured surfaces of the two main contoured support columns 2 on the front side of the square base frame 1 make close contact with the clamping plate of the ventilation cover, providing stable support for the ventilation cover. Simultaneously, the contoured surfaces of the two main contoured support columns 2 and the auxiliary contoured support column 3 on the rear side of the square base frame 1 contact the reinforcing ribs of the ventilation cover, further enhancing the stability of the ventilation cover. Due to the high structural strength of the reinforcing ribs and clamping plate, this design effectively prevents excessive deformation of the ventilation cover under its own weight, ensuring the smooth progress of the finishing work.

[0037] In addition, the size of the square base frame 1 is designed to be smaller than that of the ventilation cover. This design allows the edges of the ventilation cover to be exposed, providing employees with more operating space and facilitating the trimming of material handles.

[0038] After the ventilation cover is secured using this fixture, employees can quickly and accurately trim the material of the ventilation cover body using the fixed support fixture. At the same time, because the fixture design ensures that hands do not touch the contact edges, the parts will not deform, and the fit with the glass surface is guaranteed. This fixture design not only improves work efficiency but also ensures consistent product quality.

[0039] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A support fixture for repairing ventilation cover plates, characterized in that, The system includes a square base frame (1), with main contour support columns (2) fixedly connected to the four corners of the square base frame (1). The length of the two main contour support columns (2) located on the front side of the square base frame (1) is greater than the length of the two main contour support columns (2) located on the rear side of the square base frame (1). Two auxiliary contour support columns (3) are installed on the rear side of the square base frame (1). The top of the main contour support column (2) and the auxiliary contour support column (3) are provided with contour surfaces for contacting the inner side of the ventilation cover. A limit support column (4) is fixed on the front side of the square base frame (1), and a positioning column (5) is fixed at the top center of the limit support column (4).

2. The ventilation cover repair and support fixture according to claim 1, characterized in that, The square base frame (1) includes a front cylindrical rod (6), a rear cylindrical rod (7), a left cylindrical rod (8), and a right cylindrical rod (9). The two ends of the front cylindrical rod (6) are respectively fixed with the left cylindrical rod (8) and the right cylindrical rod (9). The ends of the left cylindrical rod (8) and the right cylindrical rod (9) away from the front cylindrical rod (6) are fixedly connected to the end of the rear cylindrical rod (7).

3. The ventilation cover repair and support fixture according to claim 2, characterized in that, The front cylindrical rod (6), rear cylindrical rod (7), left cylindrical rod (8), right cylindrical rod (9), main contour support column (2) and limiting support column (4) are all fixed by welding.

4. The ventilation cover repair and support fixture according to claim 1, characterized in that, When the ventilation cover is installed on this fixture, the top contoured surfaces of the two main contoured support columns (2) on the front side of the square base frame (1) contact the clamping plate of the ventilation cover, and the contoured surfaces of the two main contoured support columns (2) and the auxiliary contoured support columns (3) on the rear side of the square base frame (1) contact the reinforcing ribs of the ventilation cover.

5. The ventilation cover repair and support fixture according to claim 1, characterized in that, The size of the square base frame (1) is smaller than the size of the ventilation cover.

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