Electric bicycle handlebar angle positioning device

By setting multiple positioning structures on the electric bicycle linkage, the problem of steering handlebar angle error was solved, achieving precise positioning and consistent assembly, thus improving the driving comfort and safety of the electric bicycle.

CN224488909UActive Publication Date: 2026-07-14ZHEJIANG YADEA MOTORCYCLE

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG YADEA MOTORCYCLE
Filing Date
2025-08-21
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

Assembly errors in the handlebar angle of electric bicycles cause the error to gradually increase during use, affecting driving comfort and safety.

Method used

Multiple positioning structures are installed on the linkage of the electric bicycle, including the basket bracket positioning nail group, the handlebar positioning structure and the front fork positioning structure. Multi-point positioning ensures the accuracy of the handlebar angle and the consistency of assembly.

Benefits of technology

It achieves precise positioning of the steering angle, improves driving comfort and safety, reduces operating difficulty, and ensures assembly consistency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224488909U_ABST
    Figure CN224488909U_ABST
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Abstract

The utility model relates to a kind of electric bicycle direction handlebar angle positioning device, including connecting rod, the vertical pole is equipped with vegetable basket support locating nail group, handlebar horizontal positioning structure, the vegetable basket support locating nail group includes: locating nail plate, inserts connecting rod middle section or bottom end position, locating pin, it is symmetrically set on locating nail plate, with the vegetable basket support mounting hole of the measured frame adaptation, the handlebar horizontal positioning structure includes symmetrically set handlebar horizontal positioning fork, the open end of two handlebar horizontal positioning forks is set away from the side of connecting rod. The utility model provides at least two positioning structures on the same connecting rod, avoid direction handlebar angle assembly error, ensure assembly consistency.
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Description

Technical Field

[0001] This utility model relates to the field of positioning technology for two-wheeled vehicle components, and in particular to a steering handlebar angle positioning device for electric bicycles. Background Technology

[0002] In electric bicycles, especially those with a drop bolt design, the handlebars are fixed and easy to assemble. However, these handlebars lack a foolproof design, and the handlebar angle often has an error range of approximately 10-15mm. If this error is left unchecked, it may increase over time, making it necessary to calibrate and reposition the handlebars. Utility Model Content

[0003] In response to the shortcomings of the existing production technology, the applicant provides a reasonably structured electric bicycle handlebar angle positioning device. This device uses the screw holes at the basket as the positioning base and sets two or three positioning points on the same vertical rod to simultaneously detect whether multiple positions are collinear.

[0004] The technical solution adopted in this utility model is as follows:

[0005] An electric bicycle handlebar angle positioning device includes a connecting rod, on which a basket bracket positioning pin assembly and a handlebar positioning structure are provided.

[0006] The basket support positioning nail assembly includes:

[0007] Positioning nail plate, embedded in the middle or bottom of the connecting rod.

[0008] Positioning pins are symmetrically arranged on the positioning nail plate and are adapted to the mounting holes of the basket bracket on the frame to be tested.

[0009] The handlebar positioning structure includes symmetrically arranged handlebar positioning forks, with the open end of each handlebar positioning fork facing away from the connecting rod.

[0010] As a further improvement to the above technical solution:

[0011] The positioning pin plate is embedded on the side of the connecting rod facing the vehicle frame to be tested.

[0012] The connecting rod is provided with two or three positioning structures.

[0013] When two positioning structures are installed on the connecting rod, the positioning nail group of the vegetable basket bracket is located at the bottom end of the connecting rod.

[0014] When three positioning structures are installed on the connecting rod, the positioning nail group of the vegetable basket bracket is located in the middle section of the connecting rod.

[0015] The positioning pin plate is located in the middle section of the connecting rod, and a front fork positioning structure is provided at the bottom end of the connecting rod.

[0016] The fork positioning structure includes a fork positioning plate embedded in the connecting rod and a fork positioning rod extending from the fork positioning plate to one side of the frame to be tested.

[0017] The fork positioning plate and positioning pin plate are respectively embedded on the front and rear sides of the connecting rod in the direction of the vehicle body.

[0018] The fork positioning rods are symmetrically arranged in groups at both ends of the fork positioning plate. Each group of fork positioning rods has two rods, and each group of fork positioning rods is adapted to the shock absorber on one side of the frame under test.

[0019] Applicable to lightweight electric vehicles as specified in national standards.

[0020] The beneficial effects of this utility model are as follows:

[0021] This invention features low cost, small size, high reliability, and easy operation. It ensures the driving comfort and safety of electric bicycles, enhancing user satisfaction.

[0022] This utility model provides at least two positioning structures located on the same connecting rod. The positioning structure of the vegetable basket bracket is adapted to the mounting hole and serves as a positioning reference. Based on the positional accuracy of the mounting hole, the front fork and handlebar are used for positioning to ensure the accuracy of the handlebar angle, avoid assembly errors of the handlebar angle, and ensure assembly consistency. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the positioning device structure for three positioning points according to this utility model.

[0024] Figure 2 This is a three-dimensional schematic diagram of the front fork positioning structure of this utility model from another angle.

[0025] Figure 3 This is a schematic diagram of the positioning device structure for two positioning points according to this utility model.

[0026] The components include: 1. Connecting rod; 2. Handlebar positioning structure; 3. Front fork positioning structure; 4. Basket support positioning pin assembly.

[0027] 201. Move the horizontal positioning rod; 202. Move the horizontal positioning fork;

[0028] 301. Front fork positioning plate; 302. Front fork positioning rod;

[0029] 401. Positioning pin; 402. Positioning nail plate. Detailed Implementation

[0030] The specific embodiments of this utility model are described below with reference to the accompanying drawings.

[0031] like Figures 1-3As shown, the electric bicycle handlebar angle positioning device of this embodiment includes a connecting rod 1, on which a basket bracket positioning pin group 4 and a handlebar positioning structure 2 are provided.

[0032] The basket support positioning nail group 4 includes:

[0033] Positioning nail plate 402 is embedded in the middle or bottom of connecting rod 1.

[0034] Positioning pins are symmetrically arranged on the positioning nail plate 402 and are adapted to the mounting holes of the basket bracket on the frame to be tested.

[0035] The horizontal positioning structure 2 includes symmetrically arranged horizontal positioning forks 202, with the open ends of both horizontal positioning forks 202 facing away from the connecting rod 1.

[0036] Positioning pin plate 402 is embedded on the side of connecting rod 1 facing the frame to be tested.

[0037] Two or three positioning structures are provided on the connecting rod 1.

[0038] When two positioning structures are set on the connecting rod 1, the positioning nail group 4 of the vegetable basket bracket is located at the bottom end of the connecting rod 1.

[0039] When three positioning structures are set on the connecting rod 1, the positioning nail group 4 of the vegetable basket bracket is located in the middle section of the connecting rod 1.

[0040] The positioning pin plate 402 is located in the middle section of the connecting rod 1, and a front fork positioning structure 3 is provided at the bottom end of the connecting rod 1.

[0041] The fork positioning structure 3 includes a fork positioning plate 301 embedded in the connecting rod 1 and a fork positioning rod 302 extending from the fork positioning plate 301 to one side of the frame to be tested.

[0042] The front fork positioning plate 301 and the positioning pin plate 402 are respectively embedded on the front and rear sides of the connecting rod 1 in the direction of the vehicle body.

[0043] The fork positioning rods 302 are symmetrically arranged in groups at both ends of the fork positioning plate 301. There are two fork positioning rods 302 in one group, and one group of fork positioning rods 302 is adapted to the shock absorber on one side of the frame under test.

[0044] Applicable to lightweight electric vehicles as specified in national standards.

[0045] The specific structure and working principle of this application are as follows:

[0046] The positioning device provided in this application, such as Figure 1As shown, the device includes a connecting rod 1, with a basket support positioning pin assembly 4 positioned in the middle of the connecting rod 1. A handlebar positioning structure 2 and a front fork positioning structure 3 are located at both ends of the connecting rod 1. In use, the basket support positioning pin assembly 4 is inserted into the mounting holes of the basket support, aligning the handlebar positioning structure 2 and the front fork positioning structure 3 with the handlebar and front fork. After positioning, the handlebar is tightened, the positioning devices are removed, and assembly is complete.

[0047] Since the basket support positioning pin group 4 is the first to be inserted into the hole and serves as a positioning reference, the basket support positioning pin group 4 needs to be equipped with at least two positioning pins 401. After the positioning pins 401 fall into the hole, they can prevent the positioning device from moving up and down or left and right.

[0048] In order to provide a larger installation space for the positioning nail group 4 of the vegetable basket bracket, a positioning nail plate 402 is embedded in the middle section of the connecting rod 1, and the positioning pin 4 is located on the positioning nail plate 402.

[0049] Reference Figure 2 A fork positioning plate 301 is embedded at the bottom of the connecting rod 1. A fork positioning rod 302 extends from the side of the fork positioning plate 301 facing the frame to be tested. The fork positioning rod 302 is set perpendicular to the connecting rod 1, and there are two sets of fork positioning rods 302, each set having two rods. One set of fork positioning rods 302 is used in conjunction with the front shock absorber on one side.

[0050] The positioning pin plate 402 and the front fork positioning plate 301 are parallel to each other and are respectively embedded on the front and rear sides of the connecting rod 1.

[0051] The lateral positioning structure 2 is located at the top of the connecting rod 1, including a lateral positioning rod 201. A lateral positioning fork 202 extends upward from the side of the lateral positioning rod 201 away from the connecting rod 1. The lateral positioning fork 202 is parallel to the connecting rod 1, with its fork opening vertically upward. The lateral positioning fork 202 is symmetrically arranged at both ends of the lateral positioning rod 201. This upward-facing fork structure has the advantage of allowing for full limitation of the steering handle, providing a limiting basis from the front, rear, and bottom of the steering handle.

[0052] As an alternative implementation, the fork opening of the transverse positioning fork 202 can also be configured to face the frame to be tested. Facing the frame to be tested makes it easier to push the positioning device to fit the frame to be tested.

[0053] like Figure 3 As shown, if it is necessary to apply it to products without a front shock absorber, the front fork positioning structure 3 can be eliminated according to the vehicle structure, and the link 1 to the basket bracket positioning system can be shortened to form a shorter and smaller positioning device.

[0054] In use, the left and right sides of the handlebar horizontal positioning structure 2 are engaged with the horizontal positioning forks 202 from bottom to top into the handlebar horizontal position. Then, the positioning pins 401 of the basket bracket positioning structure are engaged with the basket mounting holes on the basket bracket to achieve basket bracket positioning. The front fork positioning structure 3 is engaged with the front shock absorber. This three-point positioning ensures that the handlebar angle and the front fork angle are on the same center line, guaranteeing assembly consistency. Then, the handlebar is tightened, and the device is removed after tightening.

[0055] The advantage of this application is that the positioning device has a simple structure, low weight, and is easy to use. During the assembly process, since there are three positions that are mutually constrained with the vehicle frame to be tested, the force required to support the positioning device is low, and the operation difficulty is significantly reduced.

[0056] The above description is an explanation of the present utility model and not a limitation thereof. The scope of the present utility model is defined by the claims. Within the protection scope of the present utility model, any form of modification may be made.

Claims

1. A steering wheel angle positioning device for an electric bicycle, characterized in that: Includes a connecting rod (1), on which a basket support positioning nail group (4) and a handle positioning structure (2) are provided. The basket support positioning nail group (4) includes: Positioning nail plate (402), embedded in the middle or bottom of connecting rod (1), Positioning pins are symmetrically arranged on the positioning nail plate (402) and are adapted to the mounting holes of the basket bracket of the vehicle frame to be tested. The handlebar positioning structure (2) includes symmetrically arranged handlebar positioning forks (202), with the open end of each handlebar positioning fork (202) facing away from the connecting rod (1).

2. The electric bicycle handlebar angle positioning device as described in claim 1, characterized in that: The positioning pin plate (402) is embedded in the side of the connecting rod (1) facing the vehicle frame to be tested.

3. The electric bicycle handlebar angle positioning device as described in claim 1, characterized in that: Two or three positioning structures are provided on the connecting rod (1).

4. The electric bicycle handlebar angle positioning device as described in claim 3, characterized in that: When two positioning structures are set on the connecting rod (1), the positioning nail group (4) of the vegetable basket bracket is located at the bottom of the connecting rod (1).

5. The electric bicycle handlebar angle positioning device as described in claim 3, characterized in that: When three positioning structures are set on the connecting rod (1), the positioning nail group (4) of the vegetable basket bracket is located in the middle section of the connecting rod (1).

6. The electric bicycle handlebar angle positioning device as described in claim 5, characterized in that: The positioning pin plate (402) is located in the middle section of the connecting rod (1), and a front fork positioning structure (3) is provided at the bottom end of the connecting rod (1).

7. The electric bicycle handlebar angle positioning device as described in claim 6, characterized in that: The fork positioning structure (3) includes a fork positioning plate (301) embedded in the connecting rod (1) and a fork positioning rod (302) extending from the fork positioning plate (301) to one side of the frame to be tested.

8. The electric bicycle handlebar angle positioning device as described in claim 7, characterized in that: The front fork positioning plate (301) and the positioning pin plate (402) are respectively embedded on the front and rear sides of the connecting rod (1) in the body direction.

9. The electric bicycle handlebar angle positioning device as described in claim 7, characterized in that: The fork positioning rods (302) are symmetrically arranged in groups at both ends of the fork positioning plate (301). There are two fork positioning rods (302) in one group, and one group of fork positioning rods (302) is adapted to the shock absorber on one side of the frame to be tested.

10. The electric bicycle handlebar angle positioning device as described in claim 1, characterized in that: Applicable to lightweight electric vehicles as specified in national standards.