A material positioning sensor installation tool
By designing a material positioning sensor installation tool with components such as a grip, extension rod, and fixing bracket, the problems of fixation reliability, deep installation adaptability, and tool removal convenience during sensor installation are solved, achieving efficient and accurate sensor installation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XINHE TICAI (TIANJIN) TECHNOLOGY DEVELOPMENT CO LTD
- Filing Date
- 2025-07-23
- Publication Date
- 2026-07-14
AI Technical Summary
Existing material positioning sensor installation tools have shortcomings in terms of fixation reliability, adaptability to deep installation, ease of tool removal after installation, and versatility, which affect installation efficiency and accuracy, and are prone to damaging the sensor.
A material positioning sensor installation tool was designed, including a grip, an extension rod, a fixing frame, and a limiting component. Through the cooperation of the adjusting component and the pushing component, the sensor can be stably fixed and conveniently installed, adapting to the installation requirements of different depth positions, and facilitating the tool's removal from the sensor.
It improves the stability and convenience of sensor installation, enhances the versatility of tools, ensures installation accuracy and sensor integrity, and reduces the risk of tool damage to sensors.
Smart Images

Figure CN224488982U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of material positioning sensors, specifically a material positioning sensor installation tool. Background Technology
[0002] In industrial production and logistics warehousing scenarios, the installation quality of material positioning sensors directly affects their positioning accuracy. However, the current installation process of material positioning sensors faces many practical problems, affecting installation efficiency and stability.
[0003] When installing existing sensors, there is a lack of a reliable fixing structure specifically for the top of the sensor. Operators often need to support the sensor with one hand and perform the installation operation with the other. This not only makes it difficult to ensure the verticality or horizontality of the sensor during installation, but also makes it easy for the sensor position to shift due to hand tremors, which in turn affects the accuracy of subsequent positioning. This is especially true for small sensors, where the mounting holes can be easily blocked when supporting the sensor with the hand, increasing the difficulty of installation.
[0004] In some special installation environments, such as deep inside equipment or in narrow cavities, sensors need to be installed at considerable depths. Existing installation tools, with their fixed length and structure, are difficult to extend to different depths. Even if they can be inserted with difficulty, stable screw-in operation is challenging, often resulting in slippage of the screwdriver or other tools. This leads to low installation efficiency and may even damage the sensor's mounting screw holes.
[0005] More importantly, after installation, the mounting structure is often difficult to remove because it is tightly attached to the sensor surface. Some installation tools lack a design to release the sensor from its contact area. When removing the tool, the installed sensor may be displaced, compromising the installation accuracy. If forcibly pulled, it may also scratch and damage the sensor surface, affecting the sensor's lifespan and appearance integrity.
[0006] In addition, the existing installation tools are not very versatile. Sensors of different sizes and shapes often require different installation tools, which increases the cost of purchasing and managing tools and reduces the flexibility of installation operations.
[0007] In summary, existing material positioning sensor installation tools have shortcomings in terms of fixation reliability, adaptability to deep installation, ease of tool removal after installation, and versatility, failing to meet the requirements for efficient and accurate installation. Therefore, designing a material positioning sensor installation tool that can secure the top of the sensor with a clamp, adapt to different installation depths, and facilitate easy removal is of significant practical importance. Thus, it is necessary to design a material positioning sensor installation tool to solve the above problems. Utility Model Content
[0008] The purpose of this invention is to provide a material positioning sensor installation tool to solve the problems mentioned in the background art.
[0009] To achieve the above objectives, this utility model provides the following technical solution: a material positioning sensor installation tool, including a grip, an extension rod slidably connected to the inner side of the grip, a fixing frame for installing a material level sensor fixedly connected to one end of the extension rod, a notch on one side of the fixing frame, an adjusting member for adjusting the extension length of the extension rod installed on the top of the grip, a baffle fixedly connected to the other side of the grip near the lower middle part, a pushing member for disengagement slidably connected to one side of the baffle, and a limiting member for fixing the material level sensor fixedly installed on the inner side wall of the fixing frame.
[0010] Preferably, the pusher includes a screw that passes through and is screwed to the top of the grip, and the bottom of the screw is rotatably connected to the top of the extension rod via a fixing part and does not detach.
[0011] Preferably, the pushing member includes a sliding rod extending through one side of the baffle, a pushing block is fixedly connected to the bottom of the sliding rod, and a spring is fitted on the outside of the sliding rod, with both ends of the spring fixedly connected to the baffle and the sliding rod respectively.
[0012] Preferably, the limiting member includes a fixing ring fixedly connected to the inner side wall of the fixing frame, an anti-slip pad fixedly connected to the inner side wall of the fixing ring, and a plurality of elastic rings evenly arranged fixedly connected to the inner side of the fixing ring.
[0013] Preferably, the bottom of the grip bar is fixedly connected to four circumferentially arranged limiting blocks, and the outer side wall of the extension rod is provided with four circumferentially arranged limiting grooves, and the limiting blocks are slidably connected to the limiting grooves.
[0014] Preferably, a limiting part is fixedly connected to the outer side of the sliding rod near the lower middle part.
[0015] Preferably, two elastic rings are fixedly connected to the inner side of the elastic ring.
[0016] Compared with the prior art, the beneficial effects of this utility model are:
[0017] 1. The handle is hollow inside, providing storage and movement space for the extension rod. The mounting bracket is circular, and a notch on one side provides space for the installation of the level sensor. The limiting component inside the mounting bracket can limit and fix the workpiece inside the bracket, preventing the workpiece from shifting or shaking. The handle, through the extension rod, drives the level sensor inside the mounting bracket to be screwed and rotated for installation. The adjusting component can be used to adjust the downward movement depth of the mounting bracket, and the pushing component can be used to push the level sensor after installation, so that the mounting bracket can be detached from the level sensor, improving the convenience and stability of installing the level sensor.
[0018] 2. The screw can be screwed and rotated with the top of the handle. The screw drives the extension rod to move up and down through the fixing part at the bottom. The extension length of the extension rod can be adjusted so that the extension rod can drive the material level sensor in the fixing frame to be installed and fixed at different positions. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2 This is a left-side sectional perspective view of the overall structure of this utility model;
[0021] Figure 3 The overall structure of this utility model Figure 2 Enlarged view of point A in the middle;
[0022] Figure 4 The overall structure of this utility model Figure 2 Enlarged view of section B in the middle.
[0023] In the diagram: 1. Handle; 2. Extension rod; 3. Fixing frame; 4. Notch; 5. Baffle; 6. Screw; 7. Fixing part; 8. Sliding rod; 9. Push block; 10. Spring; 11. Fixing ring; 12. Anti-slip pad; 13. Elastic ring; 14. Limiting block; 15. Limiting groove; 16. Limiting part; 17. Elastic ring. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Example 1
[0026] Please refer to Figure 1-4 As shown, this utility model provides a material positioning sensor installation tool, including a gripping rod 1, an extension rod 2 slidably connected to the inner side of the gripping rod 1, a fixing frame 3 for installing the material level sensor fixedly connected to one end of the extension rod 2, a notch 4 opened on one side of the fixing frame 3, an adjusting component for adjusting the extension length of the extension rod 2 installed on the top of the gripping rod 1, a baffle 5 fixedly connected to the other side of the gripping rod 1 near the middle and lower part, a pushing component for disengagement slidably connected to one side of the baffle 5, and a limiting component for fixing the material level sensor fixedly installed on the inner wall of the fixing frame 3.
[0027] In addition, the handle 1 is hollow inside, providing storage and movement space for the extension rod 2. The fixing frame 3 is circular, and the notch 4 on one side of the fixing frame 3 provides suitable space for the installation of the level sensor. The limiting component inside the fixing frame 3 can limit and fix the workpiece inside the fixing frame 3 to prevent the workpiece from shifting or shaking. The handle 1 drives the level sensor inside the fixing frame 3 to be screwed and rotated for installation via the extension rod 2. The adjusting component can be used to adjust the downward movement depth of the fixing frame 3, and the pushing component can be used to push the level sensor after installation so that the fixing frame 3 can be detached from the level sensor, improving the convenience and stability of installing the level sensor.
[0028] Specifically, the pusher includes a screw 6 that passes through the top of the grip 1 and is screwed thereto. The bottom of the screw 6 is rotatably connected to the top of the extension rod 2 through a fixing part 7 and does not detach. Four circumferentially arranged limiting blocks 14 are fixedly connected to the bottom of the grip 1. Four circumferentially arranged limiting grooves 15 are opened on the outer side wall of the extension rod 2. The limiting blocks 14 are slidably connected to the limiting grooves 15.
[0029] The screw 6 can be screwed and rotated to the top of the handle 1. The screw 6 drives the extension rod 2 to move up and down through the fixing part 7 at the bottom, adjusting the extension length of the extension rod 2 so that the material level sensor in the fixing frame 3 can be installed and fixed at different positions. The limiting block 14 can slide in the limiting groove 15. The four limiting blocks 14 can limit the extension rod 2 through the limiting groove 15 so that the handle 1 can drive the fixing frame 3 at the bottom of the extension rod 2 to rotate through the limiting blocks 14.
[0030] More specifically, the pushing component includes a sliding rod 8 that runs through one side of the baffle 5. A pushing block 9 is fixedly connected to the bottom of the sliding rod 8. A spring 10 is fitted on the outside of the sliding rod 8. The two ends of the spring 10 are fixedly connected to the baffle 5 and the sliding rod 8, respectively. A limiting part 16 is fixedly connected to the outside of the sliding rod 8 near the middle and lower part.
[0031] It should be added that the sliding rod 8 has a T-shaped cross section. The spring 10 on the outside of the sliding rod 8 can push the sliding rod 8 upward. The limiting part 16 in the lower part of the sliding rod 8 can limit the sliding rod 8. The pushing block 9 at the bottom of the sliding rod 8 can contact the material level sensor. Then, by pulling the handle 1 upward, the fixing bracket 3 at the bottom of the extension rod 2 can be removed.
[0032] Furthermore, the limiting component includes a fixing ring 11 fixedly connected to the inner wall of the fixing frame 3, an anti-slip pad 12 fixedly connected to the inner wall of the fixing ring 11, a plurality of evenly arranged elastic rings 13 fixedly connected to the inner side of the fixing ring 11, and two elastic rings 17 fixedly connected to the inner side of the elastic rings 13.
[0033] Among them, two elastic rings 17 can support the elastic ring 13, multiple elastic rings 13 can support and expand the fixed ring 11, and the anti-slip pad 12 on the outside of the fixed ring 11 can contact the outside of the material level sensor to prevent the fixed frame 3 from sliding with the material level sensor.
[0034] Working principle: First, place the level sensor inside the fixing frame 3. At this time, the two elastic rings 17 support the elastic ring 13, and the multiple elastic rings 13 support and expand the fixing ring 11. At this time, the anti-slip pad 12 on the outside of the fixing ring 11 is in contact with the outside of the level sensor. Then, rotate the screw 6. At this time, the screw 6 drives the extension rod 2 to move downward through the fixing part 7 at the bottom. At the same time, the limiting block 14 slides in the limiting groove 15. When the desired installation position is reached, rotate the grip 1. At this time, the grip 1 drives the fixing frame 3 at the bottom of the extension rod 2 to rotate through the limiting block 14. Then, the fixing frame 3 drives the level sensor to rotate and install.
[0035] The contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0036] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A material positioning sensor installation tool, comprising a handle (1), characterized in that: An extension rod (2) is slidably connected to the inner side of the grip (1). One end of the extension rod (2) is fixedly connected to a mounting bracket (3) for installing a material level sensor. A notch (4) is provided on one side of the mounting bracket (3). An adjusting member for adjusting the extension length of the extension rod (2) is installed on the top of the grip (1). A baffle (5) is fixedly connected to the other side of the grip (1) near the lower middle part. A pushing member for disengagement is slidably connected to one side of the baffle (5). A limiting member for fixing the material level sensor is fixedly installed on the inner wall of the mounting bracket (3).
2. The material positioning sensor installation tool according to claim 1, characterized in that: The pusher includes a screw (6) that passes through and is screwed to the top of the grip (1), and the bottom of the screw (6) is rotatably connected to the top of the extension rod (2) through a fixing part (7) and does not detach.
3. The material positioning sensor installation tool according to claim 2, characterized in that: The pusher includes a sliding rod (8) that passes through one side of the baffle (5). A pusher block (9) is fixedly connected to the bottom of the sliding rod (8). A spring (10) is fitted on the outside of the sliding rod (8). The two ends of the spring (10) are fixedly connected to the baffle (5) and the sliding rod (8) respectively.
4. The material positioning sensor installation tool according to claim 3, characterized in that: The limiting component includes a fixing ring (11) fixedly connected to the inner wall of the fixing frame (3), an anti-slip pad (12) fixedly connected to the inner wall of the fixing ring (11), and a plurality of elastic rings (13) evenly arranged fixedly connected to the inner side of the fixing ring (11).
5. The material positioning sensor installation tool according to claim 4, characterized in that: The bottom of the grip (1) is fixedly connected to four circumferentially arranged limiting blocks (14), and the outer wall of the extension rod (2) is provided with four circumferentially arranged limiting grooves (15), and the limiting blocks (14) are slidably connected to the limiting grooves (15).
6. The material positioning sensor installation tool according to claim 3, characterized in that: The sliding rod (8) is fixedly connected to the limiting part (16) on the outside and near the middle and lower part.
7. The material positioning sensor installation tool according to claim 5, characterized in that: Two elastic rings (17) are fixedly connected to the inner side of the elastic ring (13).