A highly automated industrial processing platform
By integrating 3D vision and 2D imaging recognition technologies into an industrial processing platform, the problem of insufficient adaptability of traditional platforms in the assembly and inspection of complex parts has been solved, achieving high-precision, high-efficiency, and highly intelligent assembly and inspection results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YIBOZHI ROBOT (SHANGHAI) CO LTD
- Filing Date
- 2025-08-27
- Publication Date
- 2026-07-14
AI Technical Summary
In existing technologies, visual recognition technology is introduced into industrial processing platforms during the assembly process of robotic arms. This enables the integration of visual device recognition, 3D visual recognition, and 2D stitching components into industrial assembly platforms, allowing for the integration of visual device recognition, 2D image recognition, and 3D stitching components into complex working conditions. This solves the problems of insufficient adaptability and limited accuracy of traditional processing platforms in the assembly and inspection of complex parts in existing technologies, particularly in the integration of visual recognition technology.
By integrating 3D vision recognition and 2D image recognition functions into an industrial processing platform, the system acquires three-dimensional point cloud data of workpieces through 3D vision technology and quickly identifies planar features through 2D vision technology, achieving comprehensive and accurate perception of workpieces, providing environmental perception and decision support, and improving assembly accuracy and inspection comprehensiveness.
It significantly improves the assembly success rate and inspection accuracy of robotic arms, meeting the demands of modern industry for high precision, high efficiency and high intelligence, and achieving adaptability and operational accuracy in complex working conditions.
Smart Images
Figure CN224489071U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of industrial processing platform technology, specifically a highly automated industrial processing platform. Background Technology
[0002] In modern industrial manufacturing, automated processing and assembly platforms centered on robotic arms have become key equipment for improving production efficiency and ensuring product consistency. However, as industrial products rapidly develop towards precision, complexity, and customization, traditional processing platforms are gradually revealing problems such as insufficient adaptability and limited precision. For example, in the assembly of complex parts, robotic arms often rely on preset trajectories or simple position sensors for operation. When there are slight dimensional deviations or posture fluctuations in the parts, or when there are changes in lighting or slight obstructions in the working environment, assembly misalignment, unstable clamping, or even component damage can easily occur. In the processing quality inspection stage, traditional platforms mostly use contact measurement or single-dimensional visual inspection, which is difficult to fully capture the three-dimensional morphological features and surface details of the workpiece, resulting in low inspection efficiency and a high risk of missed or false detections.
[0003] To overcome the aforementioned technical bottlenecks, the industry has gradually introduced visual recognition technology into industrial processing platforms, with the integrated application of 2D and 3D visual recognition becoming an important development direction. 2D vision technology, with its high-speed image acquisition and planar feature analysis capabilities, can quickly identify the two-dimensional contours, texture markings, color differences, and other information of workpieces. It demonstrates significant advantages in scenarios such as component positioning, character reading, and initial surface defect inspection, providing robotic arms with real-time planar coordinate references and preliminary feature matching. 3D vision technology, through methods such as structured light projection, laser scanning, and binocular stereo vision, accurately acquires the three-dimensional point cloud data of workpieces, constructing a complete spatial morphological model. This enables precise perception of workpiece depth information, three-dimensional dimensions, and spatial posture, effectively compensating for the shortcomings of 2D vision in depth judgment and stereo positioning.
[0004] Integrating 3D vision recognition and 2D image recognition into an industrial processing platform fully leverages the synergistic advantages of both technologies, providing more comprehensive and accurate environmental perception and decision support for robotic arm processing and assembly operations. Specifically, in the assembly process, 2D vision can quickly identify the planar markings and relative positions of the parts to be assembled, guiding the robotic arm for initial alignment; 3D vision further captures the three-dimensional posture and gap information of the parts, precisely calculating and adjusting the spatial motion trajectory of the robotic arm to achieve micron-level precision assembly, significantly improving assembly success rate and consistency. In the processing stage, 3D vision can monitor the three-dimensional shape and machining allowance of the workpiece in real time, providing dynamic depth compensation parameters for the robotic arm's cutting, grinding, and other operations; 2D vision simultaneously detects two-dimensional defects (such as scratches and dents) on the processed surface, ensuring that the processing quality meets precision standards. In the inspection process, the combination of the two can achieve comprehensive inspection of the workpiece's "three-dimensional shape + surface details". It verifies the three-dimensional dimensional accuracy of the workpiece through 3D data, and analyzes planar features such as surface roughness and character clarity through 2D images, which greatly improves the comprehensiveness and accuracy of the inspection.
[0005] It is evident that industrial processing platforms that integrate 3D visual recognition and 2D image recognition can significantly improve the adaptability, operational accuracy, and intelligence level of robotic arms in complex working conditions, meeting the demands of modern industry for high-precision processing, efficient assembly, and comprehensive quality control, and providing key technical support for the flexible upgrading of automated production lines. Utility Model Content
[0006] The purpose of this invention is to solve the problems mentioned in the background.
[0007] To achieve the above objectives, the technical solution provided by this utility model is as follows:
[0008] This utility model discloses a highly automated industrial processing platform, comprising a frame, a vision device, a processing device, and an electrical compartment. The lower part of the frame has multiple sealing plates forming an inner cavity, within which the electrical compartment is located. The vision device is mounted on the upper part of the frame. A table is located in the middle of the frame, and the processing device is mounted on the table. A controller is located within the electrical compartment, electrically connected to the vision device and a robotic arm within the processing device. The processing device includes an adjustment assembly, a robotic arm, and a processing table. The adjustment assembly includes two first linear modules, a second linear module, and a third linear module. The linear module has a processing table mounted on a third linear module. Two first linear modules are installed in parallel. The two ends of a second linear module are mounted on slides of the two first linear modules, and the third linear module is mounted on slides of the second linear module. The robotic arm is located on one side of the adjustment assembly. The processing table includes a base frame, a positioning frame, and a connector. The connector is mounted on the third linear module. The connector is mounted on the bottom of the base frame. The positioning frame is mounted on the base frame. The positioning frame has a square frame structure with a hollow center. The bottom of the positioning frame has a shallow groove, and the base frame is engaged in the shallow groove.
[0009] Preferably, the positioning frame has slots on all four sides, and the processing table also includes a clamping component, which is installed in the slot.
[0010] Preferably, the side wall of the base frame is provided with threaded holes, and the side wall of the positioning frame is provided with through holes corresponding to the threaded holes. The base frame and the positioning frame are bolted together.
[0011] Preferably, the positioning frame is a square frame structure with a hollow center, a shallow groove at the bottom of the positioning frame, the base frame is inserted into the shallow groove, and threaded holes are provided on the side wall of the base frame.
[0012] Preferably, the vision device includes an outer casing, an inner support assembly, a 3D vision component, and a shooting component. The inner support assembly is installed inside the outer casing. Both the 3D vision component and the shooting component are mounted on the inner support assembly. The inner support assembly includes a main frame, side frames, and a middle frame. The main frame is symmetrically mounted on the front and rear sides of the middle frame, and the side frames are mounted on both ends of the symmetrical main frame. The middle frame has a U-shaped structure. The main frame has a countersunk hole in the middle, and the middle frame has threaded holes. The main frame is connected to the middle frame by bolts. The middle frame has multiple positioning holes, and the shooting component is mounted on the positioning holes.
[0013] Preferably, the 3D vision component includes a housing, a side panel, an electrical board, and a mounting plate. The side panel is installed on one side inside the housing, and the electrical board and mounting plate are arranged vertically on the side panel. Multiple electrical components are mounted on the electrical board, and multiple vision components are mounted on the mounting plate.
[0014] Preferably, the shooting assembly includes a shooting board, a ring light, a camera, and a heat sink. The camera is mounted on the shooting board, the ring light is fitted onto the camera, and the heat sink is mounted above the camera.
[0015] Preferably, the robotic arm operates on the processing table, which is within the visual recognition range of the 3D vision component and the imaging component.
[0016] Compared with the prior art, the technical solution provided by this utility model has the following advantages:
[0017] This utility model discloses a highly automated industrial processing platform. Workpieces to be inspected or processed are placed on a base frame and held in place on positioning frames. It is important to note that each positioning frame is designed for specific workpieces, ensuring a perfect fit. Adjustments are then made to the relevant components. For inspection purposes, the frames are moved to the area below the camera module on the platform. This design features two symmetrically mounted positioning frames on the base frame, allowing for simultaneous inspection or processing with high efficiency. The clamping mechanism ensures that the workpiece can be placed close to the positioning frame, sliding smoothly into it. 3D vision components are used for 3D visual inspection, constructing a 3D perspective and analysis. A camera captures photos and videos for inspection and identification, such as surface defect detection. The 3D vision components are mounted on an inclined side frame, with the visual intersection of the two components within the camera's focal length, enabling rapid and accurate identification and positioning of parts. This significantly improves the precision and efficiency of assembly operations, reduces misjudgments and assembly errors, and meets the demands of modern industrial assembly for high precision, high efficiency, and high intelligence. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of a highly automated industrial processing platform according to the present invention.
[0019] Figure 2 This is a schematic diagram of the vision device structure of a highly automated industrial processing platform according to the present invention.
[0020] Figure 3 This is a schematic diagram of the internal support assembly structure of a highly automated industrial processing platform according to this utility model.
[0021] Figure 4 This is a schematic diagram of the processing device structure of a highly automated industrial processing platform according to the present invention.
[0022] Figure 5 This is a schematic diagram of the processing table structure of a highly automated industrial processing platform according to this utility model.
[0023] Figure 6This is a schematic diagram of the workpiece mounted on the processing table of a highly automated industrial processing platform according to this utility model.
[0024] Explanation of the labels in the diagram:
[0025] 100. Rack;
[0026] 200. Vision device; 210. Outer casing; 220. Inner support assembly; 221. Main frame; 222. Side frame; 223. Intermediate frame; 230. 3D vision component; 231. Housing; 232. Side panel; 233. Electrical board; 234. Mounting plate; 240. Imaging assembly; 241. Imaging board; 242. Ring light; 243. Camera; 244. Heat sink;
[0027] 300. Processing device; 310. Adjustment component; 311. First linear module; 312. Second linear module; 313. Third linear module; 320. Robot arm; 330. Processing table; 331. Base frame; 332. Positioning frame; 333. Connector; 334. Clamping device;
[0028] 400. Electrical Warehouse. Detailed Implementation
[0029] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.
[0030] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this application described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.
[0031] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "lateral," and "longitudinal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.
[0032] Furthermore, in addition to indicating location or positional relationship, some of the aforementioned terms may also have other meanings. For example, the term "above" may also be used in some cases to indicate a certain dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.
[0033] Furthermore, the terms "installation," "setup," "equipped with," "connection," "linking," and "socketing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral structure; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.
[0034] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0035] See attached document Figure 1 -Appendix Figure 6 This embodiment of a highly automated industrial processing platform includes a frame 100, a vision device 200, a processing device 300, and an electrical compartment 400. The lower part of the frame 100 is provided with multiple sealing plates, which form an inner cavity. The electrical compartment 400 is located inside the inner cavity. The vision device 200 is installed at the upper end of the frame 100. A table is provided in the middle of the frame 100. The processing device 300 is installed on the table. A controller is provided inside the electrical compartment 400. The controller is electrically connected to the vision device 200 and the robot arm 320 inside the processing device 300.
[0036] The processing device 300 in this embodiment includes an adjustment assembly 310, a robot arm 320, and a processing table 330. The adjustment assembly 310 includes a first linear module 311, a second linear module 312, and a third linear module 313. The processing table 330 is mounted on the third linear module 313. The robot arm 320 is located on one side of the adjustment assembly 310. The two first linear modules 311 are installed in parallel. The two ends of the second linear module 312 are mounted on the slides of the two first linear modules 311. The third linear module 313 is mounted on the slides of the second linear module 312. Assuming that the movement direction of the slide of the first linear module 311 is the X-axis, the movement direction of the slide of the second linear module 312 is the Y-axis, and the corresponding movement direction of the slide of the third linear module 313 is the Z-axis, the whole constitutes a three-dimensional adjustment, and they work together.
[0037] The processing table 330 in this embodiment includes a base frame 331, a positioning frame 332, a connector 333, and a clamping piece 334. The connector 333 is installed at the bottom of the base frame 331 and is mounted on the third linear module 313. The positioning frame 332 is installed on the base frame 331, and each of the four sides of the positioning frame 332 has a slot. The clamping piece 334 is installed in the slot. It should be noted that the clamping piece 334 is in the shape of a triangular prism. When it is installed in the slot, its inclined side points into the positioning frame 332, which allows the workpiece to be properly engaged. After contacting the card 334, it slides along the inclined surface into the positioning frame 332. During installation, the positioning frame 332 is installed on the upper end of the base frame 331, and the connector 333 is installed on the bottom of the base frame 331. Finally, multiple card pieces 334 are installed in the slots of the positioning frame 332. The corresponding connector 333 can be installed on the third linear module 313 to maintain stability. The position of the entire processing table 330 can be precisely adjusted through the first linear module 311, the second linear module 312, and the third linear module 313.
[0038] In this embodiment, the positioning frame 332 is a square frame structure with a hollow center. The bottom of the positioning frame 332 is provided with a shallow groove, and the base frame 331 is inserted into the shallow groove. The side wall of the base frame 331 is provided with a threaded hole, and the side wall of the positioning frame 332 is provided with a through hole corresponding to the threaded hole. The base frame 331 and the positioning frame 332 are bolted together.
[0039] The vision device 200 of this embodiment includes an outer cover 210, an inner support assembly 220, a 3D vision component 230, and a shooting component 240. The inner support assembly 220 is installed inside the outer cover 210. The 3D vision component 230 and the shooting component 240 are both installed on the inner support assembly 220. The inner support assembly 220 includes a main frame 221, side frames 222, and an intermediate frame 223. The main frame 221 is symmetrically installed on the front and rear sides of the intermediate frame 223, and the side frames 222 are installed at both ends of the symmetrical main frame 221. The intermediate frame 223 has a U-shaped structure. The main frame 221 has a countersunk hole in the middle, and the intermediate frame 223 has a threaded hole. The main frame 221 is connected to the intermediate frame 223 by bolts. The intermediate frame 223 has multiple positioning holes, and the shooting component 240 is installed in the positioning holes.
[0040] The 3D vision component 230 of this embodiment includes a housing 231, a side plate 232, an electrical board 233, and a mounting plate 234. The side plate 232 is installed on one side inside the housing 231. The electrical board 233 and the mounting plate 234 are arranged vertically on the side plate 232. Multiple electrical components are installed on the electrical board 233, and multiple vision components are installed on the mounting plate 234.
[0041] The shooting assembly 240 in this embodiment includes a shooting plate 241, a ring light 242, a camera 243, and a heat sink 244. The camera 243 is mounted on the shooting plate 241, the ring light 242 is fitted onto the camera 243, and the heat sink 244 is mounted above the camera 243.
[0042] In this embodiment, the robotic arm 320 operates on the processing table 330, which is within the visual recognition range of the 3D vision component 230 and the imaging component 240.
[0043] Working principle: Place the workpiece to be inspected or processed on the base frame 331, ensuring the workpiece is aligned with the positioning frame 332. It's important to note that the positioning frame 332 is designed for specific workpieces; one type of workpiece corresponds to one type of positioning frame 332. This ensures the workpiece can be perfectly fitted and installed. Adjust the adjusting component 310 accordingly. If inspection is required, move the frame below the camera module on the platform. This design features two symmetrically mounted positioning frames 332 on the base frame 331, allowing for simultaneous inspection or processing with high efficiency. The locking component 334 ensures that the workpiece is positioned close to the positioning frame 332 when placed inside. The workpiece can be placed in and will slide into the positioning frame 332 along the clamp 334. 3D vision component 230 is used for 3D vision inspection to construct a 3D perspective and analysis. Camera 243 is used to take photos and videos for inspection and recognition, such as surface defect detection. The 3D vision component 230 is installed on the inclined side frame 222. The visual intersection of two 3D vision components 230 is within the focal length of camera 243, which realizes rapid and accurate identification and positioning of parts, greatly improves the accuracy and efficiency of assembly operations, reduces the incidence of misjudgment and assembly errors, and meets the requirements of modern industrial assembly for high precision, high efficiency and high intelligence.
[0044] The above-described embodiments are merely illustrative of certain implementations of this utility model, and their descriptions are relatively specific and detailed. However, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.
Claims
1. A highly automated industrial processing platform, characterized in that: The system includes a frame (100), a vision device (200), a processing device (300), and an electrical compartment (400). The frame (100) has multiple sealing plates at its lower part, forming an inner cavity. The electrical compartment (400) is located within the inner cavity. The vision device (200) is mounted on the upper end of the frame (100). A table is located in the middle of the frame (100), and the processing device (300) is mounted on the table. A controller is located within the electrical compartment (400), electrically connecting the vision device (200) and the robotic arm (320) within the processing device (300). The processing device (300) includes an adjustment assembly (310), a robotic arm (320), and a processing table (330). The adjustment assembly (310) includes two first linear modules (311), a second linear module (312), and a third linear module (313). The processing table... (330) is installed on the third linear module (313), the two first linear modules (311) are installed in parallel, the two ends of the second linear module (312) are installed on the slides of the two first linear modules (311), and the third linear module (313) is installed on the slides of the second linear module (312). The robot (320) is located on one side of the adjustment component (310). The processing table (330) includes a base frame (331), a positioning frame (332) and a connector (333). The connector (333) is installed on the third linear module (313). The connector (333) is installed at the bottom of the base frame (331). The positioning frame (332) is installed on the base frame (331). The positioning frame (332) is a square frame structure with a hollow center. The bottom of the positioning frame (332) is provided with a shallow groove. The base frame (331) is stuck in the shallow groove.
2. The highly automated industrial processing platform according to claim 1, characterized in that: The positioning frame (332) has slots on all four sides, and the processing table (330) also includes a card (334), which is installed in the slot.
3. The highly automated industrial processing platform according to claim 1, characterized in that: The base frame (331) has a threaded hole on its side wall, and the positioning frame (332) has a through hole corresponding to the threaded hole on its side wall. The base frame (331) and the positioning frame (332) are bolted together.
4. The highly automated industrial processing platform according to claim 3, characterized in that: The positioning frame (332) is a square frame structure with a hollow center. The bottom of the positioning frame (332) has a shallow groove, and the base frame (331) is stuck in the shallow groove.
5. The highly automated industrial processing platform according to claim 1, characterized in that: The vision device (200) includes an outer cover (210), an inner support assembly (220), a 3D vision assembly (230), and a shooting assembly (240). The inner support assembly (220) is installed inside the outer cover (210). The 3D vision assembly (230) and the shooting assembly (240) are both installed on the inner support assembly (220). The inner support assembly (220) includes a main frame (221), side frames (222), and an intermediate frame (223). The main frame (221) is symmetrically installed on the front and rear sides of the intermediate frame (223). The side frames (222) are installed at both ends of the symmetrical main frame (221). The intermediate frame (223) has a mouth-shaped structure. The main frame (221) has a countersunk hole in the middle. The intermediate frame (223) has a threaded hole. The main frame (221) is connected to the intermediate frame (223) by bolts. The intermediate frame (223) has multiple positioning holes. The shooting assembly (240) is installed on the positioning holes.
6. The highly automated industrial processing platform according to claim 5, characterized in that: The 3D vision component (230) includes a housing (231), a side plate (232), an electrical board (233), and a mounting plate (234). The side plate (232) is installed on one side inside the housing (231). The electrical board (233) and the mounting plate (234) are arranged vertically on the side plate (232). Multiple electrical components are installed on the electrical board (233), and multiple vision components are installed on the mounting plate (234).
7. The highly automated industrial processing platform according to claim 5, characterized in that: The shooting assembly (240) includes a shooting plate (241), a ring light (242), a camera (243), and a heat sink (244). The camera (243) is mounted on the shooting plate (241), the ring light (242) is fitted onto the camera (243), and the heat sink (244) is mounted above the camera (243).
8. The highly automated industrial processing platform according to claim 5, characterized in that: The robotic arm (320) operates on a processing table (330), which is within the visual recognition range of the 3D vision component (230) and the imaging component (240).