A truck radiator field assembly station

Abstract

This utility model discloses a tooling assembly table in the field of truck radiators, including a support frame. Several auxiliary material platforms are arranged on the top of the support frame, and core hooks are provided on one side of each platform. A stainless steel baffle is provided on one side of the support frame, and a limit stop is provided on another side of the support frame, located on one side of one of the auxiliary material platforms. A rotating wheel is provided on one side of the stainless steel baffle, and a rubber strip is fitted onto the outer wall of the wheel. Holes are formed inside the support frame, and connecting rings are welded into the holes. An electric telescopic rod is provided on the inner wall of the support frame, and a fixing block is provided at the output end of the electric telescopic rod. The auxiliary material platforms of this utility model adopt a cubic frame structure welded from Q345B steel. The size can be customized according to the actual specifications of the truck radiator. The frame size can be flexibly adjusted through modular welding technology. Through the partitioned layout of the auxiliary material platforms and the electric telescopic rod, the movement path from the left auxiliary material platform to remove the water chamber and from the right electric telescopic rod to remove the rubber strip is shortened to within 1.2 meters.

Description

Technical Field

[0001] This utility model relates to the field of automotive parts assembly technology, specifically to a tooling assembly table for truck radiators. Background Technology

[0002] The tooling assembly table is a special equipment designed for assembling radiator components. It ensures the accurate relative position of each component and assists in processes such as welding and sealing testing. It can guarantee dimensional tolerances and welding accuracy, and improve mass production efficiency through modular design. It is a key tooling that balances assembly accuracy and production capacity.

[0003] However, traditional tooling assembly tables are complex in structure and mostly fixed, with limited size and function, making them unsuitable for assembling radiator cores of different specifications. Material storage areas are disorganized, with accessories such as adhesive strips and water chambers scattered, resulting in long retrieval paths for operators and low assembly efficiency. Furthermore, the tooling racks lack stability, easily wobbling on uneven workshop floors, and lack integrated design, making it difficult to combine inspection and storage functions, leading to high equipment investment costs and low space utilization. Therefore, there is an urgent need to design a tooling assembly table for the truck radiator industry to solve these problems. Utility Model Content

[0004] The purpose of this invention is to provide a tooling assembly table in the field of truck radiators to address the aforementioned shortcomings in the prior art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A tooling assembly table in the field of truck radiators includes a support frame, a plurality of auxiliary material platforms are provided on the top of the support frame, and a core hook is provided on one side of each auxiliary material platform; a stainless steel baffle is provided on one side of the support frame, and a limit stop is provided on one side of the support frame, the limit stop being located on one side of one of the auxiliary material platforms.

[0007] A rotating wheel is provided on one side of the stainless steel baffle, and a rubber strip is fitted on the outer wall of the rotating wheel. A hole is opened inside the support frame, and a connecting ring is welded into the hole. An electric telescopic rod is provided on the inner wall of the support frame, and a fixing block is provided at the output end of the electric telescopic rod.

[0008] The adhesive strip passes through the support frame and is connected to the fixing block via a connecting ring.

[0009] Preferably, the surface of the auxiliary material platform is covered with a rubber pad, and the thickness of the rubber pad is 2-3mm.

[0010] Preferably, the core hook is connected to the support frame by bolts, and the installation spacing of the core hook on the support frame is adjustable with an adjustment gradient of 50mm.

[0011] Preferably, the limiting strip is made of L-shaped aluminum alloy profile, and the surface of the limiting strip is covered with anti-slip rubber strip.

[0012] Preferably, the rotating wheel and the stainless steel baffle are rotatably connected by a bearing, and the outer wall of the rotating wheel is provided with an annular groove for limiting the rubber strip.

[0013] Preferably, the connecting ring adopts a circular ring structure, and the inner diameter of the connecting ring is 1-2 mm larger than the diameter of the adhesive strip.

[0014] In the above technical solution, the tooling assembly stand in the field of truck radiators provided by this utility model has the following beneficial effects:

[0015] (1) The top auxiliary platform is a cubic frame structure welded from Q345B steel. Its length, width and height can be customized according to the actual specifications of the truck radiator. The frame size can be flexibly adjusted through modular welding process. This design completely changes the limitation of the fixed size of the traditional tooling frame, so that the tooling frame can be compatible with different models of truck radiator cores. When changing production, there is no need to change the whole set of fixtures, which effectively solves the problem of poor adaptability caused by the fixed specifications of traditional tooling.

[0016] (2) The partitioned layout of the auxiliary material platform and electric telescopic rod in the middle section shortens the operation path for operators to take the water chamber from the auxiliary material platform on the left and take the rubber strip from the electric telescopic rod on the right to within 1.2 meters during assembly. The assembly time of a single radiator is reduced by 25%, significantly improving assembly efficiency and effectively solving the problem of inconvenient material handling. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0018] Figure 1 This is a three-dimensional structural view of an embodiment of a tooling assembly table in the field of truck radiators according to the present invention.

[0019] Figure 2 This is a perspective view of a connecting ring structure provided in an embodiment of a tooling assembly table in the field of truck radiators according to the present invention.

[0020] Figure 3This is a partially enlarged view of the rotary wheel structure provided in an embodiment of a tooling assembly table in the field of truck radiators according to the present invention.

[0021] Figure 4 This is an enlarged view of the electric telescopic rod structure provided in an embodiment of a tooling assembly table in the field of truck radiators according to this utility model.

[0022] 1. Support frame; 2. Auxiliary material platform; 3. Core hook; 5. Stainless steel baffle; 6. Limiting strip; 7. Rotary wheel; 8. Adhesive strip; 9. Connecting ring; 10. Electric telescopic rod; 11. Fixing block. Detailed Implementation

[0023] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0024] like Figure 1-4 As shown in the figure, the tooling assembly table in the field of truck radiators provided by this utility model includes a support frame 1. The top of the support frame 1 is provided with a plurality of auxiliary material platforms 2. A core hook 3 is provided on one side of the auxiliary material platform 2. A stainless steel baffle 5 is provided on one side of the support frame 1. A limit stop 6 is provided on one side of the support frame 1. The limit stop 6 is located on one side of one of the auxiliary material platforms 2. A rotating wheel 7 is provided on one side of the stainless steel baffle 5. A rubber strip 8 is sleeved on the outer wall of the rotating wheel 7. A hole is opened in the inside of the support frame 1. A connecting ring 9 is welded in the hole. An electric telescopic rod 10 is provided on the inner wall of the support frame 1. A fixing block 11 is provided at the output end of the electric telescopic rod 10. The rubber strip 8 passes through the support frame 1 and is connected to the fixing block 11 through the connecting ring 9.

[0025] In this embodiment, a support frame 1 is included. Several auxiliary material platforms 2 are provided on the top of the support frame 1. These auxiliary material platforms 2 are evenly distributed in the top plane area of ​​the support frame 1 to provide a place for materials. Each auxiliary material platform 2 is covered with a rubber pad with a thickness of 2-3mm. The rubber pad is tightly attached to the surface of the auxiliary material platform 2 with strong adhesive. It is soft and has good cushioning performance, which can effectively prevent small parts such as water chambers from being scratched or damaged by bumps during placement.

[0026] In actual operation, operators can neatly place small parts such as water chambers on the auxiliary material platform 2 on the left side, and use the buffering protection of the rubber pads to ensure the safety of the materials.

[0027] A core hook 3 is provided on one side of the auxiliary material platform 2. It is detachably connected to the support frame 1 by bolts. Threaded holes are pre-machined at corresponding positions on the support frame 1. The core hook 3 is provided with through holes that match the threaded holes. By passing the bolts through the through holes of the core hook 3 and the threaded holes of the support frame 1 in sequence and tightening the nuts, the core hook 3 can be securely installed on the support frame 1. The installation spacing of the core hook 3 on the support frame 1 can be adjusted in 50mm increments. This is achieved by providing multiple threaded holes with a spacing of 50mm on the support frame 1.

[0028] According to the actual size of the radiator core, the operator selects the appropriate threaded hole to install the core hook 3, adjusts the position, and tightens the bolt to ensure that the radiator core can be stably hung on the core hook 3.

[0029] A stainless steel baffle 5 is provided on one side of the support frame 1. The stainless steel baffle 5 is vertically fixed to the side of the support frame 1, providing an installation base for components such as the rotating wheel 7. One side of the stainless steel baffle 5 is rotatably connected to the rotating wheel 7 through a bearing. The bearing is installed in the pre-machined mounting hole of the stainless steel baffle 5. The rotating shaft of the rotating wheel 7 is inserted into the inner ring of the bearing, so that the rotating wheel 7 can rotate flexibly around its own axis. A limit stop 6 is provided on one side of the support frame 1. The limit stop 6 is located on one side of one of the auxiliary material platforms 2.

[0030] A rotating wheel 7 is provided on one side of the stainless steel baffle 5. A rubber strip 8 is fitted on the outer wall of the rotating wheel 7. An annular groove is provided on the outer wall of the rotating wheel 7. The rubber strip 8 is tightly fitted in the annular groove. The size of the annular groove is adapted to the rubber strip 8, which plays a limiting role and prevents the rubber strip 8 from coming off during the rotation of the rotating wheel 7.

[0031] The support frame 1 has a hole inside, and a connecting ring 9 is welded inside the hole. The connecting ring 9 has a circular structure and its inner diameter is 1-2mm larger than the diameter of the rubber strip 8. This size design can ensure that the rubber strip 8 can pass smoothly through the connecting ring 9, and can also limit the shaking of the rubber strip 8 to a certain extent.

[0032] An electric telescopic rod 10 is provided on the inner wall of the support frame 1. A fixing block 11 is provided at the output end of the electric telescopic rod 10. The electric telescopic rod 10 is fixedly installed on the inner wall of the support frame 1. The electric telescopic rod 10 is firmly installed at a preset position on the inner wall of the support frame 1 by bolts or welding. Its output end is connected to the fixing block 11.

[0033] The rubber strip 8 passes through the support frame 1 and is connected to the fixing block 11 via the connecting ring 9.

[0034] Specifically, the surface of the auxiliary material platform 2 is covered with a rubber pad, the thickness of which is 2-3mm.

[0035] Specifically, the core hook 3 is connected to the support frame 1 by bolts, and the installation spacing of the core hook 3 on the support frame 1 is adjustable with an adjustment gradient of 50mm.

[0036] Specifically, the limit stop 6 is made of L-shaped aluminum alloy profile, and the surface of the limit stop 6 is covered with anti-slip rubber strips.

[0037] It should be noted that the rotating wheel 7 and the stainless steel baffle 5 are rotatably connected by bearings, and the outer wall of the rotating wheel 7 is provided with an annular groove for limiting the rubber strip 8.

[0038] It should be noted that the connecting ring 9 adopts a circular structure, and the inner diameter of the connecting ring 9 is 1-2mm larger than the diameter of the rubber strip 8.

[0039] Work steps: 1. Place the truck radiator core into the core hook 3;

[0040] 2. Drive the electric telescopic rod 10, and the output shaft drives the fixed block 11 to move, thereby pushing out the rubber strip 8;

[0041] 3. Take the water chamber from the auxiliary material platform 2 on the left side of the support frame 1 and install it onto the truck main plate;

[0042] 4. When it is necessary to collect the adhesive strip 8, drive the electric telescopic rod 10, and the operator rotates the rotating wheel 7 to wrap the excess adhesive strip 8 around the groove in the rotating wheel 7.

[0043] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A tooling assembly table in the field of truck radiators, comprising a support frame (1), characterized in that, The top of the support frame (1) is provided with several auxiliary material platforms (2), and a core hook (3) is provided on one side of the auxiliary material platform (2); a stainless steel baffle (5) is provided on one side of the support frame (1), and a limit bar (6) is provided on one side of the support frame (1), and the limit bar (6) is located on one side of one of the auxiliary material platforms (2). A rotating wheel (7) is provided on one side of the stainless steel baffle (5). A rubber strip (8) is sleeved on the outer wall of the rotating wheel (7). A hole is opened inside the support frame (1). A connecting ring (9) is welded inside the hole. An electric telescopic rod (10) is provided on the inner wall of the support frame (1). A fixing block (11) is provided at the output end of the electric telescopic rod (10). The adhesive strip (8) passes through the support frame (1) and is connected to the fixing block (11) via the connecting ring (9).

2. The tooling assembly stand in the field of truck radiators according to claim 1, characterized in that, The surface of the auxiliary material platform (2) is covered with a rubber pad, the thickness of which is 2-3mm.

3. The tooling assembly stand in the field of truck radiators according to claim 1, characterized in that, The core hook (3) is connected to the support frame (1) by bolts. The installation distance of the core hook (3) on the support frame (1) is adjustable, and the adjustment gradient is 50mm.

4. A tooling assembly stand in the field of truck radiators according to claim 1, characterized in that, The limiting strip (6) is made of L-shaped aluminum alloy profile, and the surface of the limiting strip (6) is covered with anti-slip rubber strip.

5. A tooling assembly stand in the field of truck radiators according to claim 1, characterized in that, The rotating wheel (7) is rotatably connected to the stainless steel baffle (5) through a bearing, and the outer wall of the rotating wheel (7) is provided with an annular groove for limiting the rubber strip (8).

6. A tooling assembly stand in the field of truck radiators according to claim 1, characterized in that, The connecting ring (9) adopts a circular ring structure, and the inner diameter of the connecting ring (9) is 1-2 mm larger than the diameter of the rubber strip (8).

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