Quick cutting machine for resource recycling sorting
By introducing components such as height limit plates, electromagnets, and rubber rods into the cutting machine, the problem of blade damage caused by hard recyclables is solved, and the anti-jamming and automatic classification of hard materials are achieved, improving cutting efficiency and sorting convenience.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGXI YONGYUAN NEW MATERIALS CO LTD
- Filing Date
- 2025-06-24
- Publication Date
- 2026-07-14
AI Technical Summary
Existing cutting machines are prone to blade damage when cutting hard metals or non-metallic recyclables, which affects the cutting process.
A rapid cutting machine for resource recycling and sorting was designed, comprising components such as an adjustable height limit plate, a V-shaped electromagnet, a rubber rod, an elastic metal plate, and an electric push rod. The height limit plate restricts the size of the recyclables to prevent hard materials from getting stuck, and the electromagnet and rubber rod are used to achieve automatic classification and sorting of materials.
It effectively prevents hard recyclables from damaging the cutting blades, ensuring smooth cutting operations, and enables automatic sorting and collection of metals and non-metals, improving cutting efficiency and the convenience of material sorting.
Smart Images
Figure CN224489228U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of resource recycling technology, specifically a rapid cutting machine for resource recycling and sorting. Background Technology
[0002] Resource recycling refers to the process of collecting, sorting, processing, and reusing waste or obsolete materials through physical, chemical, or biological methods. It aims to reduce resource waste, mitigate environmental pollution, and promote the development of a circular economy.
[0003] In the process of resource recycling, cutting machines are usually used to cut recyclables into small pieces for subsequent recycling. However, during the cutting process, some recyclables may contain hard solid metal or non-metal materials. Due to their hardness, these materials can easily damage the cutting tools and affect the cutting process. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a rapid cutting machine for resource recycling and sorting, which has advantages such as distinguishing recyclable materials and limiting height to prevent jamming, thus solving the problems mentioned in the background technology.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a rapid cutting machine for resource recycling and sorting, including a support frame, two frames are fixedly connected to the upper surface of the support frame, a height limit plate is provided between the two frames, and an exclusion component is provided below the height limit plate;
[0006] The exclusion assembly includes two V-shaped electromagnets, each with a set of rubber rods fixedly connected to its bottom end. A sloping cutting plate is fixedly connected to the inner wall of the support frame. Multiple equally spaced strip baffles are fixedly connected to the upper surface of the cutting plate. Two elastic metal plates are fixedly connected to the right end of the height restriction plate, and a contact rod is rotatably connected between the two elastic metal plates.
[0007] The above solution, by setting up an exclusion component, can limit the size of the recyclable material to be cut by an adjustable height limiter, preventing the recyclable material from being too large and affecting the cutting process.
[0008] Furthermore, two electric push rods are installed at the upper end of the support frame, and the output ends of the two electric push rods are fixedly connected to a cutter.
[0009] The above solution uses an electric push rod-driven cutter to cut the recyclables on the cutting plate. Since the upper surface of the cutting plate is sloping, the cut recyclables are discharged due to vibration.
[0010] Furthermore, the inner wall of the support frame is rotatably connected to two drive rollers, and the outer surfaces of the two drive rollers are driven to be connected to conveyor belts. The other ends of the two conveyor belts are driven to be connected to drive rollers on external conveying equipment, and each strip baffle is located above the right conveyor belt.
[0011] The above solution, through the combination of double conveyor belts and strip baffles, ensures that the recycled materials are evenly distributed on the cutting plate under the influence of vibration, preventing the materials from piling up.
[0012] Furthermore, a set of limiting rods are fixedly connected to the inner walls of the two frames, and the height limiting plate is slidably sleeved with each limiting rod. The height limiting plate and the multiple limiting rods are fixed together by clamping bolts.
[0013] The above solution utilizes a sliding adjustment structure between the limiting rod and the clamping bolt to adjust the height of the height limit plate, adapting to the sorting requirements of recyclables of different sizes and specifications, and maintaining stability without displacement after adjustment.
[0014] Furthermore, both of the outer surfaces of the frames are provided with notches, and two material frames are placed on the upper surface of the support frame, with both material frames located below the notches adjacent to them.
[0015] The above scheme uses a notch design to allow sorted metal and non-metal materials to fall into their respective boxes, achieving automatic sorting and collection. The boxes are also detachable for quick removal of recyclables.
[0016] Furthermore, a lead screw is rotatably connected to the upper surface of the height limit plate, and threaded sleeves are fixedly connected to the upper ends of the two V-shaped electromagnets. Both threaded sleeves are threadedly connected to the lead screw, and the front end of the lead screw is fixedly connected to the output end of an external motor.
[0017] With the above scheme, the lead screw can drive two V-shaped electromagnets to reciprocate below the height limit plate through the threaded sleeve, and adsorb the metal recycling material on the right conveyor belt, and transport it into the material frame through the notch.
[0018] Furthermore, a vibration motor is installed on the upper surface of the support frame, and the output end of the vibration motor is fixedly connected to the bottom end of the cutting carrier plate.
[0019] The above solution can prevent the high-frequency micro-amplitude vibration of the vibrating motor from sticking to the cutting plate after cutting, and avoid the waste material after cutting remaining on the cutting plate.
[0020] Compared with the prior art, the technical solution of this utility model has the following beneficial effects:
[0021] This rapid cutting machine for resource recycling and sorting, by setting up an exclusion component, can limit the size of the recyclables to be cut by an adjustable height limit plate, preventing the recyclables from being too large and affecting the cutting process. During the height restriction process, the contact rod and the elastic metal plate cooperate to make the recyclables roll on the right conveyor belt, preventing the recyclables from getting stuck at the right end of the height limit plate and affecting the cutting process. Finally, larger metal recyclables that enter below the height limit plate are attracted by V-shaped electromagnets, while non-metallic solid recyclables are pushed by rubber rods and enter the recycling box together with the metal recyclables, preventing harder recyclables from damaging the cutting blade and ensuring the cutting process can proceed. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the overall structure of this application. Figure 1 ;
[0023] Figure 2 This is a cross-sectional view of the overall structure of this application;
[0024] Figure 3 This is a schematic diagram of the overall structure of this application. Figure 2 ;
[0025] Figure 4 This is a schematic diagram of the V-shaped electromagnet structure of this application;
[0026] Figure 5 This is a schematic diagram of the support frame structure of this application.
[0027] In the picture:
[0028] 1. Support frame; 2. Frame body; 3. Height limit plate; 4. Exclusion components;
[0029] 401. V-shaped electromagnet; 402. Rubber rod; 403. Cutting plate; 404. Strip baffle; 405. Elastic metal plate; 406. Contact rod;
[0030] 5. Electric push rod; 6. Cutter; 7. Drive roller; 8. Conveyor belt; 9. Limiting rod; 10. Notch; 11. Material frame; 12. Lead screw; 13. Threaded sleeve; 14. Vibrating motor. Detailed Implementation
[0031] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0032] Please see Figures 1-5The rapid cutting machine for resource recycling and sorting in this embodiment includes a support frame 1. Two frames 2 are fixedly connected to the upper surface of the support frame 1. A height limit plate 3 is provided between the two frames 2. An exclusion component 4 is provided below the height limit plate 3.
[0033] The exclusion assembly 4 includes two V-shaped electromagnets 401, each with a set of rubber rods 402 fixedly connected to its bottom end. A sloping cutting plate 403 is fixedly connected to the inner wall of the support frame 1. Multiple equally spaced strip-shaped baffles 404 are fixedly connected to the upper surface of the cutting plate 403. Two elastic metal plates 405 are fixedly connected to the right end of the height-limiting plate 3, and a contact rod 406 is rotatably connected between the two elastic metal plates 405. By setting the exclusion assembly 4, the size of the cut recyclable material can be limited by the adjustable height-limiting plate 3, preventing... To prevent the recyclables from being too large and affecting the cutting process, during the height restriction process, the contact rod 406 and the elastic metal plate 405 work together to make the recyclables roll on the right conveyor belt 8, preventing the recyclables from getting stuck at the right end of the height restriction plate 3 and affecting the cutting process. Finally, the larger metal recyclables that enter below the height restriction plate 3 will be attracted by the V-shaped electromagnet 401, while the non-metallic solid recyclables will be pushed by the rubber rod 402 and enter the material frame 11 together with the metal recyclables, preventing the harder recyclables from damaging the cutter 6 and ensuring the cutting process.
[0034] Two electric push rods 5 are installed at the upper end of the support frame 1. The output ends of the two electric push rods 5 are fixedly connected to cutters 6. By setting the cutters 6 driven by the electric push rods 5, the recyclables on the cutting plate 403 can be cut. Since the upper surface of the cutting plate 403 is sloping, the cut recyclables will be discharged due to vibration. Two drive rollers 7 are rotatably connected to the inner wall of the support frame 1. The outer surfaces of the two drive rollers 7 are driven by conveyor belts 8. The other ends of the two conveyor belts 8 are driven by the drive rollers 7 on the external conveying equipment. Each strip baffle 404 is located above the right conveyor belt 8. Through the cooperation of the double conveyor belts 8 and the strip baffles 404, it is ensured that the recyclables are evenly distributed on the cutting plate 403 under the influence of vibration, preventing the material from accumulating together.
[0035] A set of limiting rods 9 are fixedly connected to the inner walls of the two frames 2. The height limiting plate 3 is slidably sleeved with each limiting rod 9. The height limiting plate 3 and multiple limiting rods 9 are fixed by clamping bolts. The height of the height limiting plate 3 can be adjusted by the sliding adjustment structure of the limiting rods 9 and clamping bolts to adapt to the sorting requirements of recyclables of different sizes and specifications. After adjustment, it remains stable and without displacement. The outer surfaces of the two frames 2 are provided with notches 10. Two material frames 11 are placed on the upper surface of the support frame 1. The two material frames 11 are located below the notches 10 that are close to them. The notches 10 are designed so that the sorted metal and non-metal materials fall into the corresponding material frames 11 respectively, realizing automatic classification and collection. The material frames 11 are detachable for quick removal of recyclables.
[0036] A lead screw 12 is rotatably connected to the upper surface of the height restriction plate 3. Threaded sleeves 13 are fixedly connected to the upper ends of two V-shaped electromagnets 401. Both threaded sleeves 13 are threadedly connected to the lead screw 12. The front end of the lead screw 12 is fixedly connected to the output end of an external motor. The lead screw 12 can drive the two V-shaped electromagnets 401 to reciprocate below the height restriction plate 3 through the threaded sleeves 13, and adsorb the metal recyclables on the right conveyor belt 8, and transport them into the material frame 11 through the notch 10. A vibration motor 14 is installed on the upper surface of the support frame 1. The output end of the vibration motor 14 is fixedly connected to the bottom end of the cutting carrier plate 403. The high-frequency micro-amplitude vibration of the vibration motor 14 can prevent the debris after cutting from sticking to the cutting carrier plate 403, and avoid the recyclables after cutting from remaining on the cutting carrier plate 403.
[0037] It should be noted that the vibration motor 14 is a special motor that converts electrical energy into mechanical vibration energy. It is usually composed of a motor body and an eccentric unbalanced mass block. Its core working principle is to drive the eccentric block to rotate at high speed through the motor, thereby generating centrifugal force and forming periodic vibration.
[0038] The working principle of the above embodiment is as follows: First, recyclable materials are conveyed from the right-side conveyor belt 8 into the support frame. During this process, the vibrating motor 14 can transmit vibration to the cutting plate 403, and then convey the materials to multiple strip baffles 404 through the cutting plate 403. This causes the materials on the right-side conveyor belt 8 to be evenly distributed on the right-side conveyor belt 8 due to the vibration of the strip baffles 404, preventing the accumulation of recyclable materials on the right-side conveyor belt 8. Larger materials will contact the contact rod 406 and roll on the conveyor belt 8, preventing larger materials from getting stuck between the height limit plate 3 and the height limit plate 3. The recyclable materials that enter the height limit plate 3 will be attracted by the V-shaped electromagnet 401. An external motor drives the lead screw 12 to rotate, causing the V-shaped electromagnet 401 to reciprocate under the height limit plate 3. When the V-shaped electromagnet 401 passes through the notch 10, it will be de-energized and lose its magnetism, causing the metal recyclables adsorbed on the V-shaped electromagnet 401 to fall into the material frame 11. Solid recyclables will be pushed into the material frame 11 by the rubber rod 402 during the movement of the V-shaped electromagnet 401, preventing the harder solid recyclables from damaging the cutter 6. The softer materials will be conveyed to the cutting carrier plate 403. At this time, the electric push rod 5 pushes the cutter 6 to cut the material. After the material is cut, it will fall onto the left conveyor belt 8 due to the vibration of the cutting carrier plate 403 and be conveyed to the designated location.
[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0040] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A rapid cutting machine for resource recycling and sorting, comprising a support frame (1), characterized in that: The upper surface of the support frame (1) is fixedly connected to two frames (2), a height limit plate (3) is provided between the two frames (2), and an exclusion component (4) is provided below the height limit plate (3); The exclusion component (4) includes two V-shaped electromagnets (401), and a set of rubber rods (402) are fixedly connected to the bottom end of each of the two V-shaped electromagnets (401). A sloping cutting plate (403) is fixedly connected to the inner wall of the support frame (1). Multiple strip-shaped baffles (404) distributed at equal intervals are fixedly connected to the upper surface of the cutting plate (403). Two elastic metal plates (405) are fixedly connected to the right end of the height limit plate (3). A contact rod (406) is rotatably connected between the two elastic metal plates (405).
2. The rapid cutting machine for resource recycling and sorting according to claim 1, characterized in that: Two electric push rods (5) are installed at the upper end of the support frame (1), and the output ends of the two electric push rods (5) are fixedly connected to a cutter (6).
3. The rapid cutting machine for resource recycling and sorting according to claim 1, characterized in that: The inner wall of the support frame (1) is rotatably connected to two drive rollers (7), and the outer surfaces of the two drive rollers (7) are driven to be connected to conveyor belts (8). The other ends of the two conveyor belts (8) are driven to be connected to the drive rollers (7) on the external conveying equipment. Each strip baffle (404) is located above the right conveyor belt (8).
4. A rapid cutting machine for resource recycling and sorting according to claim 1, characterized in that: A set of limiting rods (9) are fixedly connected to the inner walls of the two frames (2). The height limiting plate (3) is slidably sleeved with each limiting rod (9). The height limiting plate (3) and the multiple limiting rods (9) are fixed together by clamping bolts.
5. A rapid cutting machine for resource recycling and sorting according to claim 1, characterized in that: Both of the frame bodies (2) have notches (10) on their outer surfaces. Two material frames (11) are placed on the upper surface of the support frame (1). Both material frames (11) are located below the notches (10) that are close to them.
6. A rapid cutting machine for resource recycling and sorting according to claim 1, characterized in that: The upper surface of the height limit plate (3) is rotatably connected to a lead screw (12), and the upper ends of the two V-shaped electromagnets (401) are fixedly connected to threaded sleeves (13). The two threaded sleeves (13) are threadedly connected to the lead screw (12), and the front end of the lead screw (12) is fixedly connected to the output end of an external motor.
7. A rapid cutting machine for resource recycling and sorting according to claim 1, characterized in that: A vibration motor (14) is installed on the upper surface of the support frame (1), and the output end of the vibration motor (14) is fixedly connected to the bottom end of the cutting carrier plate (403).