A film-coatable cutting machine

By introducing components such as dust removal rollers, dust scrapers, and fans into the coating and cutting machine, the problem of dust on the material surface affecting the coating effect has been solved, achieving automated dust removal, extending equipment life, and improving work efficiency.

CN224489253UActive Publication Date: 2026-07-14SHANDONG BANGZHENG MASCH EQUIP CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG BANGZHENG MASCH EQUIP CO LTD
Filing Date
2025-08-21
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

Existing laminating and cutting machines lack a dust removal mechanism, which allows dust from the material surface to enter the laminating process, damaging the flatness and adhesion between the material and the laminating material, and affecting the laminating effect.

Method used

A film-coated cutting machine was designed, comprising components such as a dust removal roller, a dust scraper, a conveyor belt, and a fan, to achieve dust removal and automated dust removal from the material surface. The dust removal roller and the pressure roller are rotated by a bevel gear transmission system, and the fan is used to reduce the cutting temperature.

Benefits of technology

It effectively removes dust from the surface of materials, ensures a smooth and even fit between the materials and the coating material, extends equipment life, improves work efficiency, and reduces manual intervention.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a film -coated cutting machine relates to film -coated cutting technical field, and the utility model discloses a bottom plate, the bottom plate top center place is provided with the conveyer belt, the bottom plate top center place is provided with the laminator, the bottom plate top and close laminator place symmetry fixedly connected with two groups of supports, one group of support between rotationally connected with dust removal roller, another group support between rotationally connected with the compression roller, the bottom plate top and close compression roller place fixedly connected with U type board, the U type board both sides inner wall between center place is provided with the sliding cutter, one group of support is fixedly connected with the collecting box in the side end away from laminator, in the utility model discloses, through setting dust removal roller, can realize to the material surface dust -sticking, removes surface impurity, creates good condition for subsequent film -coating, sets up the dust scraping plate, can reduce dust impurity damage to dust removal roller, guarantees dust removal roller long -term normal work, prolongs equipment whole life.
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Description

Technical Field

[0001] This utility model relates to the field of film-coated cutting technology, specifically a film-coated cutting machine. Background Technology

[0002] In industrial fields such as packaging, printing, and electronic materials, the lamination process is a key step in improving the surface gloss, wear resistance, and water resistance of materials. It is widely used in the processing of materials such as paper, plastic film, and metal foil. The lamination and cutting machine, as a device that realizes the integrated operation of lamination and cutting, directly affects the product quality in terms of processing accuracy and efficiency.

[0003] In a Chinese patent application (CN222792997U) titled "A Cutting Device for a Coating Machine," the material is flattened and pressed by a pressing roller in a pressing assembly, and then conveyed to the cutting assembly by a conveyor belt. A motor drives a drive gear via a rotating rod, which in turn drives a transmission gear via a transmission chain. The transmission gear drives a large gear via a small gear coaxially connected to it, and the large gear drives a cam via a rotating rod coaxially connected to it. During the cam's rotation, the mounting plate moves the cutting blade downwards, compressing a spring installed in a slide groove until the cutting blade cuts the material. The cam continues to rotate, and the spring releases its elasticity, lifting the mounting plate upwards and causing it to reset the cutting blade. This cycle repeats until the cutting blade cuts the material to the same length. This device uses a pressing assembly to flatten the coated material, and through chain drive and a reduction gear set, it greatly reduces the use of electronic components while ensuring the device's performance. The device is stable and reliable, and its cost is low and it is easy to install and disassemble.

[0004] The aforementioned equipment lacks the effect of dust removal from materials. In actual material coating work, a certain amount of dust or impurities often adhere to the material surface. When this dust enters the coating process along with the material, it exists as a foreign object between the material and the coating material, thereby damaging the flatness and adhesion between the two and greatly reducing the coating effect. In order to solve the above problems, the inventor proposes a coating cutting machine. Utility Model Content

[0005] To address the problem of dust entering the coating process along with the material during the coating process due to the lack of a dust removal mechanism, and the dust existing as a foreign object between the material and the coating material, the purpose of this utility model is to provide a coating-cutting machine.

[0006] To solve the above technical problems, the present invention adopts the following technical solution: a film-coating cutting machine, including a base plate, a conveyor belt disposed at the center of the top of the base plate, a film-coating machine disposed at the center of the top of the base plate, two sets of supports symmetrically fixedly connected at the top of the base plate and near the film-coating machine, a dust removal roller rotatably connected between one set of supports, a pressure roller rotatably connected between the other set of supports, a U-shaped plate fixedly connected at the top of the base plate and near the pressure roller, a sliding cutter disposed at the center between the inner walls on both sides of the U-shaped plate, a collection box fixedly connected to the side of one set of supports away from the film-coating machine, a feeding trough opened at the center of the side of the collection box near the support, a dust scraper fixedly connected to the side of the collection box and near the feeding trough, and the dust scraper contacting the dust removal roller, a conveyor belt disposed between the inner walls of the collection box and near the feeding trough.

[0007] Preferably, a discharge chute is provided on the side of the collection box at the same level as the conveyor belt, and a motor is provided on the side of one of the brackets away from the dust removal roller, with the output end of the motor passing through the bracket and fixedly connected to the dust removal roller.

[0008] Preferably, a second bevel gear is fixedly connected to the side end of the dust removal roller through the bracket, a first bevel gear is fixedly connected to the side end of the pressing roller through the bracket, and an installation block is fixedly connected to the side end of the film coating machine at the same level as the first and second bevel gears, with a rotating shaft rotatably connected inside the installation block.

[0009] Preferably, bevel gears three are fixedly connected to the outer ring of the rotating shaft near both sides, and the two bevel gears three mesh with bevel gear one and bevel gear two.

[0010] Preferably, an air outlet box is symmetrically and fixedly connected between the inner walls of both sides of the U-shaped plate and near the center. An inclined plate is fixedly connected to the bottom of the air outlet box on the side away from the sliding cutter, and the two inclined plates are symmetrically distributed. Several fans are provided inside the air outlet box.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] 1. By setting a dust removal roller, the dust can be adhered to the surface of the material and impurities can be removed, creating good conditions for subsequent film coating. The dust scraper can reduce the damage of dust and impurities to the dust removal roller, ensure that the dust removal roller works normally for a long time, and extend the overall service life of the equipment.

[0013] 2. In this utility model, the scraped dust and impurities fall onto the conveyor belt through the feed chute. Starting the conveyor belt will automatically discharge the dust and impurities, realizing automated dust removal, reducing manual intervention, and improving work efficiency. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0016] Figure 2 This is a cross-sectional view of the collection box of this utility model.

[0017] Figure 3 This is a cross-sectional view of the air outlet box of this utility model.

[0018] In the diagram: 1. Base plate; 11. Conveyor belt; 12. Laminating machine; 2. Support frame; 21. Dust removal roller; 22. Motor; 23. Pressing roller; 24. Bevel gear one; 25. Bevel gear two; 26. Mounting block; 27. Rotating shaft; 28. Bevel gear three; 3. U-shaped plate; 31. Sliding cutter; 32. Air outlet box; 33. Inclined plate; 34. Fan; 4. Collection box; 41. Discharge chute; 42. Feed chute; 43. Conveyor belt; 44. Dust scraper. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Example: Figure 1-3As shown, this utility model provides a technical solution: a film-coating and cutting machine, including a base plate 1, a conveyor belt 11 at the center of the top of the base plate 1, a film-coating machine 12 at the center of the top of the base plate 1, two sets of brackets 2 symmetrically fixedly connected to the top of the base plate 1 near the film-coating machine 12, a dust removal roller 21 rotatably connected between one set of brackets 2, and a pressure roller 23 rotatably connected between the other set of brackets 2, a U-shaped plate 3 fixedly connected to the top of the base plate 1 near the pressure roller 23, a sliding cutter 31 at the center between the inner walls of both sides of the U-shaped plate 3, the sliding cutter 31 including a linear guide rail, driving the cutter body to move to complete the cutting work, a collection box 4 fixedly connected to the side of one set of brackets away from the film-coating machine 12, a feeding groove 42 opened near the center of the side of the collection box 4 near the bracket 2, the width of the feeding groove 42 is adapted to the length of the dust removal roller 21, and the edges are rounded to avoid dust. To prevent material scratching, a dust scraper 44 is fixedly connected to the side of the collection box 4 near the feed chute 42. The dust scraper 44 is made of high-elasticity rubber and maintains a certain contact pressure with the surface of the dust removal roller 21 to ensure effective dust removal. The dust scraper 44 is in contact with the dust removal roller 21. A conveyor belt 43 is provided between the inner walls of the collection box 4 near the feed chute 42. The dust scraper 44 is located below the feed chute 42 to facilitate the removal of dust from the dust removal roller 21. In addition, the conveyor belt 43 is also located below the feed chute 42, so that the scraped dust can fall onto the conveyor belt 43 through the feed chute 42. The dust scraper 44 is inclined. The conveyor belt 11 and the laminating machine 12 are arranged in a cross shape. The electrical components in this application and their compatible power supply are electrically connected through wires. A suitable controller should be selected according to the actual situation to meet the control requirements. The detailed connection method is a well-known technology in the field.

[0021] A discharge chute 41 is provided on the side of the collection box 4 at the same level as the conveyor belt 43.

[0022] By adopting the above technical solution, the width of the discharge trough 41 is adapted to the conveyor belt 43, and an inclined guide plate can be set at the edge to facilitate the smooth discharge of materials.

[0023] One of the brackets 2 has a motor 22 installed on the side away from the dust removal roller 21. The output end of the motor 22 passes through the bracket 2 and is fixedly connected to the dust removal roller 21.

[0024] By adopting the above technical solution, the start-up motor 22 is activated, thereby causing the fixedly connected dust removal roller 21 to rotate.

[0025] A bevel gear 25 is fixedly connected to the side end of the dust removal roller 21 through the bracket 2, and a bevel gear 24 is fixedly connected to the side end of the pressure roller 23 through the bracket 2.

[0026] By adopting the above technical solution, bevel gear 25 and bevel gear 24 are set in order to cooperate with two bevel gears 28 to achieve the effect of simultaneously driving the dust removal roller 21 and the pressing roller 23 to rotate.

[0027] The side end of the laminating machine 12 is fixedly connected to the bevel gear 1 24 and bevel gear 25 at the same level. The mounting block 26 is rotatably connected to the rotating shaft 27 inside the mounting block 26.

[0028] By adopting the above technical solution, the mounting block 26 is set on the side of the laminating machine 12 in order to rotate the rotating shaft 27, thereby achieving the effect of simultaneously rotating the bevel gear 28.

[0029] The outer ring of the rotating shaft 27 is fixedly connected with bevel gears 28 near both sides, and the two bevel gears 28 mesh with bevel gears 24 and 25.

[0030] By adopting the above technical solution, the rotation of bevel gear 3 28 can cause the two meshing bevel gears 1 24 and bevel gear 2 25 to rotate simultaneously, thereby realizing the transmission of power.

[0031] An air outlet box 32 is symmetrically fixedly connected between the inner walls of both sides of the U-shaped plate 3 and near the center. An inclined plate 33 is fixedly connected to the bottom of the air outlet box 32 on the side away from the sliding cutter 31, and the two inclined plates 33 are symmetrically distributed.

[0032] By adopting the above technical solution, the inclined plate 33 is a guide plate used to optimize the direction of airflow, so that the airflow blows towards the area below the sliding cutter 31.

[0033] The air outlet box 32 is equipped with several fans 34.

[0034] By adopting the above technical solution, the speed of fan 34 can be controlled by the control system, and a filter can be installed at the air outlet below the air box 32 according to the actual usage.

[0035] Working principle: When using this device, the material to be coated is first placed on the conveyor belt 11. Then, by starting the working motor 22, the fixedly connected dust removal roller 21 is rotated, thereby removing dust from the surface of the material to facilitate subsequent coating. After dust removal, the material moves and is coated by the coating machine 12 (the coating machine 12 is a mature technology, and its structure and principle can be found in the technical manual by the technicians, so it will not be described in detail). Then, it passes through the pressure roller 23 to achieve the pressing work after coating. Finally, the sliding cutter 31 is used to cut the coated material. During cutting, two sets of fans 34 can be started to blow air at the cutting point, thereby reducing the temperature generated during cutting.

[0036] When the dust removal roller 21 accumulates a lot of dust after prolonged use, its scraper plate 44 will scrape off the dust and impurities so that the dust removal roller 21 can work for a long time. The scraped dust and impurities will fall onto the conveyor belt 43 through the feed trough 42. Finally, the dust and impurities collected by the conveyor belt 43 will be discharged by starting the conveyor belt 43, thereby achieving the effect of automation.

[0037] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A filmable cutting machine comprising a base plate (1), characterized in that: The bottom plate (1) top center is provided with a conveyor belt (11), the bottom plate (1) top center is provided with a laminating machine (12), the bottom plate (1) top and close to laminating machine (12) symmetrically fixedly connected with two groups of supports (2), one group of the support (2) between rotatably connected with dust roller (21), another group of the support (2) between rotatably connected with compression roller (23), the bottom plate (1) top and close to compression roller (23) fixedly connected with U-shaped plate (3), the U-shaped plate (3) both sides inner wall between center is provided with sliding cutter (31); One group of the support (2) is fixedly connected with a collecting box (4) away from the side end of the laminating machine (12), the collecting box (4) is provided with an inlet chute (42) close to the center of the side end close to the support (2), the collecting box (4) is fixedly connected with a dust scraping plate (44) on the side end close to the inlet chute (42), and the dust scraping plate (44) is in contact with the dust roller (21), the collecting box (4) is provided with a conveyor belt (43) between the inner walls and close to the inlet chute (42).

2. A filmable cutting machine as claimed in claim 1, characterized in that The collecting box (4) is provided with an outlet chute (41) at the same level of the side end and the conveyor belt (43).

3. A filmable cutting machine as claimed in claim 1, wherein, One of the support (2) is provided with a motor (22) away from the side end of the dust roller (21), and the output end of the motor (22) is fixedly connected with the dust roller (21) penetrating the support (2).

4. The filmable cutting machine of claim 1, wherein, The side end of the dust roller (21) is fixedly connected with a bevel gear two (25) penetrating the support (2), and the side end of the compression roller (23) is fixedly connected with a bevel gear one (24) penetrating the support (2).

5. A filmable cutting machine as claimed in claim 4, wherein, The side end of the laminating machine (12) is fixedly connected with a mounting block (26) at the same level of the bevel gear one (24) and the bevel gear two (25), and the mounting block (26) is rotatably connected with a rotating shaft (27) inside.

6. A filmable cutting machine as claimed in claim 5, wherein, The outer circle of the rotating shaft (27) is fixedly connected with a bevel gear three (28) close to both sides, and the two bevel gear threes (28) are engaged with the bevel gear one (24) and the bevel gear two (25).

7. A filmable cutting machine as claimed in claim 1, wherein, The U-shaped plate (3) is symmetrically fixedly connected with an air outlet box (32) between the inner walls of both sides and close to the center, and the air outlet box (32) is fixedly connected with an inclined plate (33) on the bottom end away from the sliding cutter (31), and the two inclined plates (33) are symmetrically distributed.

8. A filmable cutting machine as claimed in claim 7, characterised in that, The air outlet box (32) is provided with a plurality of fans (34).