Tab scrap on-line recycling crusher

By designing an online recycling crusher, the immediate conveying and crushing of electrode scraps is achieved, solving the problems of low production efficiency and environmental pollution, and ensuring the cleanliness of materials and the continuity of production.

CN224489347UActive Publication Date: 2026-07-14苏州鑫极耳科技有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
苏州鑫极耳科技有限公司
Filing Date
2025-10-03
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

Existing equipment cannot achieve real-time recycling of electrode scraps, resulting in low production efficiency, high material loss, and serious environmental pollution.

Method used

An online recycling crusher for edge scraps was designed. Through the cooperation of the suction connection hood, suction connection pipe and suction generator with the external air supply equipment, the cut edge scraps are directly transported into the electric crusher. Combined with the closed conveying channel and crusher hood, the cleanliness of the material is ensured, and the inclined plate structure and storage bag are used to achieve smooth discharge.

Benefits of technology

It achieves seamless conveying of scrap materials from cutting to crushing, shortens the recycling cycle, avoids material loss and environmental pollution, ensures the purity of crushed materials and production continuity, and reduces labor costs.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an online recovery crusher of tab edge material, including first cutting die and second cutting die, first cutting die and second cutting die are located tab processing equipment and the top of support frame, the below of first cutting die and second cutting die is provided with suction connecting cover, the bottom fixed connection of suction connecting cover has suction connecting pipe, the bottom fixed connection of suction connecting pipe has suction generator. The equipment passes through the collaborative design of first cutting die, second cutting die and suction generator, suction connecting cover, suction connecting pipe, can help the cooperation of external air supply equipment and suction generator after tab edge material cutting is completed, directly with the edge material from cutting station through suction channel instantaneous delivery to electric crusher inside, need not manual transfer or offline collection link.
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Description

Technical Field

[0001] This utility model relates to the technical field of online recycling crushers for electrode scrap, specifically an online recycling crusher for electrode scrap. Background Technology

[0002] During the electrode processing and production process, when the first cutting die and the second cutting die work together to complete the electrode cutting operation, a large amount of electrode scrap will be generated. If these scraps are not recycled and processed in a timely and effective manner, they will not only waste raw materials, but may also occupy working space, pollute the production environment, and even pose safety hazards due to accumulation.

[0003] Existing equipment cannot directly transport the scrap from the cutting station to the crushing equipment after the electrode tabs are cut. Typically, the scrap is first piled up in a designated area, and then manually handled or transported to offline crushing equipment using forklifts or other auxiliary equipment once a certain amount has accumulated. This process involves a clear discrete "cutting-piling-transfer-crushing" step, which not only increases manual operation costs but also results in a long scrap recycling cycle due to waiting times for transfer, making immediate recycling impossible and severely impacting overall production efficiency.

[0004] Because the existing equipment does not have a dedicated closed conveying structure from the cutting station to the crushing equipment, during manual transfer or simple conveying, the edge scraps are easily damaged by falling, wind and other factors. At the same time, the small edge scraps will spread into the production environment, causing dust pollution, affecting the health of the operators, and the cleanliness of the edge scraps before crushing cannot be guaranteed, thus reducing the reuse value of the crushed material. Utility Model Content

[0005] The purpose of this invention is to provide an online recycling crusher for electrode scrap to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an online recycling crusher for electrode edge scrap, comprising a first cutting mold and a second cutting mold, the first cutting mold and the second cutting mold being located on an electrode processing equipment and above a support frame, a suction connecting cover being provided below the first cutting mold and the second cutting mold, a suction connecting pipe being fixedly connected to the bottom end of the suction connecting cover, a suction generator being fixedly connected to the bottom end of the suction connecting pipe, a crusher cover being fixedly connected to the bottom end of the suction generator, an electric crusher being detachably connected to the bottom end of the crusher cover, and a discharge component being provided at the bottom end of the electric crusher.

[0007] Preferably, the outer wall of the suction generator has a through hole, which is connected to an external air supply device through a connecting pipe.

[0008] Preferably, the connection point between the suction pipe and the suction generator is equipped with a solenoid valve, which can control the intermittent operation of the collection bucket.

[0009] Preferably, the electric crusher has a square discharge hole at its bottom end.

[0010] Preferably, the discharge assembly includes an inclined plate, which is fixed to the bottom of the electric crusher. A storage bag is fitted onto the outer wall of the discharge port at the bottom of the electric crusher. Grooves are fixed on both sides of the discharge port at the bottom of the electric crusher. The grooves are arc-shaped and have internal sliding grooves. A slider is slidably connected inside the groove. A clamp is fixedly connected to the outer wall of the slider through a connecting rod. A baffle is inserted from top to bottom at the discharge port of the electric crusher.

[0011] Preferably, the storage bag is made of cotton and linen material, which has good breathability.

[0012] Preferably, the outer wall of the groove plate is threaded with a fixing member, which penetrates the groove plate to press and fix the slider.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This equipment, through the coordinated design of the first cutting die, the second cutting die, the suction generator, the suction connection hood, and the suction connection pipe, allows the scrap material to be directly transported from the cutting station to the electric crusher through the suction channel after the edge scrap is cut, with the help of external air supply equipment and the suction generator. This eliminates the need for manual transfer or offline collection, completely breaking the traditional discrete recycling mode of "cutting-piling-transfer-crushing", significantly shortening the cycle from scrap material generation to crushing and recycling, and avoiding loss and waste of scrap material during the transfer process.

[0015] The crusher hood equipped with the equipment can completely cover the upper part of the electric crusher, effectively preventing the scrap from the electrode ears from flying outwards during crushing operations, avoiding debris pollution of the working environment or posing safety hazards to operators. At the same time, the closed conveying channel formed by the suction connection hood and the suction connection pipe can prevent the scrap from coming into contact with external impurities during the conveying process, ensuring that the scrap entering the electric crusher remains clean, thereby ensuring the purity of the crushed material and providing a high-quality raw material basis for subsequent recycling and reuse, solving the problems of dust pollution and material mixing that are easily generated by traditional open crushing.

[0016] The inclined plate structure at the bottom of the electric crusher guides the crushed particles smoothly out of the square discharge hole along an inclined direction, preventing material accumulation and blockage inside the equipment and ensuring smooth discharge. Secondly, the storage bag is made of high-density cotton and linen blend material, which has good air permeability and wear resistance. It can not only hold the crushed material, but also balance the air pressure inside the bag through its air permeability, preventing the bag from being damaged due to excessive airflow. At the same time, the cotton and linen material is easy to clean and reusable, reducing consumable costs. Thirdly, the clamping structure composed of the groove plate, slider, clamping plate and fixing parts... The structure allows the sliding slider to quickly attach the clamping plate to the storage bag, and then the fixing parts lock the position, achieving rapid installation and fixation of the storage bag. This effectively prevents the bag from falling off during the discharge process. Disassembly is also simple; just loosen the fixing parts to remove the bag. The operation is convenient. In addition, the baffle design at the discharge port can seal the bottom of the electric crusher during non-discharge periods, preventing external impurities from entering the equipment and preventing material from leaking out of the discharge port during the crushing process. This ensures the sealing and continuity of operation when switching between crushing and discharge processes. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 for Figure 1 Detailed view of the connection structure in a partial cross-section;

[0019] Figure 3 for Figure 2 Detailed diagram of the connection structure of a top-view cross-section of a medium-sized electric crusher;

[0020] Figure 4 for Figure 3 Enlarged detail of the connection structure of the discharge assembly.

[0021] In the diagram: 1. First cutting die, 2. Second cutting die, 3. Suction connecting cover, 4. Suction connecting pipe, 5. Suction generator, 6. Crusher cover, 7. Electric crusher, 8. Inclined plate, 9. Storage bag, 10. Groove plate, 11. Slider, 12. Clamping plate, 13. Baffle. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-4This utility model provides a technical solution for an online recycling crusher for electrode scrap: An online recycling crusher for electrode scrap includes a first cutting mold 1 and a second cutting mold 2. The first cutting mold 1 and the second cutting mold 2 are located on the electrode processing equipment and above the support frame. A suction connecting cover 3 is installed below the first cutting mold 1 and the second cutting mold 2. The suction connecting cover 3 is installed below the first cutting mold 1 and the second cutting mold 2, and its main function is to collect the electrode scrap generated during cutting. A suction connecting pipe 4 is fixedly connected to the bottom end of the suction connecting cover 3. The suction connecting pipe 4 is used to connect the suction connecting cover 3 and the suction generator 5, and is a key channel for material transmission. The suction generator 5 is fixedly connected to the bottom end of the suction connecting pipe 4. The device connects to an external air supply system to draw scrap material into the electric crusher 7. A crusher cover 6 is fixedly connected to the bottom of the air suction generator 5. The crusher cover 6 is installed at the bottom of the air suction generator 5 to cover the upper part of the electric crusher 7 and prevent the scrap material from flying during the crushing process. The electric crusher 7 is detachably connected to the bottom of the crusher cover 6. The electric crusher 7 is the core equipment for crushing the scrap material from the electrode tabs. A discharge component is provided at the bottom of the electric crusher 7. A through hole is opened on the outer wall of the air suction generator 5, which is connected to an external air supply system through a connecting pipe. A solenoid valve is processed at the connection point between the suction pipe 4 and the air suction generator 5 to control the gap operation of the collection bucket. A square discharge hole is opened at the bottom of the electric crusher 7.

[0024] The discharge assembly includes an inclined plate 8, which is fixed to the bottom of the electric crusher 7. The inclined plate 8's main function is to guide the crushed electrode scrap particles smoothly out of the square discharge hole. A collection bag 9 is fitted onto the outer wall of the bottom discharge port of the electric crusher 7 to collect the crushed electrode scrap particles. The bag 9 is made of high-density cotton-linen blended fabric. Grooves 10 are fixed to both sides of the bottom discharge port of the electric crusher 7 for installing sliders 11. The grooves 10 are arc-shaped and have internal grooves. A slider 11 is slidably connected inside the trough plate 10. The slider 11 is a key component that drives the clamping plate 12 to move. The outer wall of the slider 11 is fixedly connected to the clamping plate 12 through a connecting rod. The clamping plate 12 is fixedly connected to the outer wall of the slider 11 through a connecting rod. Its main function is to clamp the collection bag 9 to prevent the bag from falling off during material collection. A baffle 13 is inserted from top to bottom at the discharge port of the electric crusher 7. The baffle 13 is used to seal the bottom of the electric crusher when no material is needed. The collection bag 9 is made of cotton and linen material with good air permeability. A fixing part is threadedly connected to the outer wall of the trough plate 10. The fixing part passes through the trough plate 10 and squeezes and fixes the slider 11.

[0025] Working Principle: When the online scrap recycling and crushing machine is put into use, after the first cutting die 1 and the second cutting die 2 work together to cut the scrap, the scrap is transported to the inside of the electric crusher 7 through the suction connecting cover 3 and the suction connecting pipe 4 by the external air supply equipment and the suction generator. Then, the electric crusher 7 crushes the scrap. During crushing, the user closes the solenoid valve above the suction generator 5. When the electric crusher 7 needs to discharge, the user pulls the baffle 13 out from the discharge port, and then attaches the collection bag 9 to the outer wall of the discharge port. The clamping plate 12 is pulled inward, causing the slider 11 to slide inside the groove plate 10. When the clamping plate 12 is attached to the storage bag 9, the user fixes the slider 11 by pressing it with bolts, thus indirectly fixing the storage bag 9. Then, the external blower and the suction generator 5 work together to blow air into the electric crusher 7, and the airflow transports the crushed scraps into the storage bag 9. Then the user turns off the blower, resets the baffle 13 to seal the bottom of the electric crusher 7, removes the fixing screws, pulls the clamping plate 10 outward, and then removes the storage bag 9 to complete the discharge.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An online recycling crusher for electrode scrap, comprising a first cutting die (1) and a second cutting die (2), wherein the first cutting die (1) and the second cutting die (2) are located on an electrode processing equipment and above a support frame, characterized in that, Below the first cutting mold (1) and the second cutting mold (2) is a suction connecting cover (3). The bottom end of the suction connecting cover (3) is fixedly connected to a suction connecting pipe (4). The bottom end of the suction connecting pipe (4) is fixedly connected to a suction generator (5). The bottom end of the suction generator (5) is fixedly connected to a crusher cover (6). The bottom end of the crusher cover (6) is detachably connected to an electric crusher (7). The bottom end of the electric crusher (7) is provided with a discharge component.

2. The online recycling crusher for electrode edge scraps according to claim 1, characterized in that, The outer wall of the suction generator (5) is provided with a through hole, which is connected to the external air supply equipment through a connecting pipe.

3. The online recycling crusher for electrode scrap according to claim 1, characterized in that, The connection point between the suction pipe (4) and the suction generator (5) is equipped with a solenoid valve, which can control the gap operation of the collection bucket.

4. The online recycling crusher for electrode scraps according to claim 1, characterized in that, The electric crusher (7) has a square discharge hole at its bottom end.

5. The online recycling crusher for electrode scrap according to claim 1, characterized in that, The discharge assembly includes an inclined plate (8), which is fixed to the bottom of the electric crusher (7). A storage bag (9) is fitted on the outer wall of the discharge port at the bottom of the electric crusher (7). A groove plate (10) is fixed on both sides of the discharge port at the bottom of the electric crusher (7). The groove plate (10) is arc-shaped and has a sliding groove inside. A slider (11) is slidably connected inside the groove plate (10). A clamp plate (12) is fixedly connected to the outer wall of the slider (11) through a connecting rod. A baffle plate (13) is inserted from top to bottom at the discharge port of the electric crusher (7).

6. The online recycling crusher for electrode scrap according to claim 5, characterized in that, The storage bag (9) is made of cotton and linen, which has good breathability.

7. The online recycling crusher for electrode edge scraps according to claim 5, characterized in that, The outer wall of the groove plate (10) is threaded with a fixing member, which passes through the groove plate (10) and presses and fixes the slider (11).