A double-end-face cutting mechanism for drying green honeycomb ceramics

Abstract

The utility model discloses a honeycomb ceramic drying mud blank double -sided cutting mechanism, including a closed cover body, this sealed cover body lower extreme is provided with mobile workstation, and mobile workstation is equipped with first mobile mechanism in the outside of closed cover body, and mobile workstation is installed with the clamping mechanism for clamping drying mud blank, the both sides of closed cover body are equipped with cutting motor, and the main shaft of both sides cutting motor corresponds to extend to closed cover body, and the shaft end is installed with cutting blade, and the clamping mechanism of mobile workstation fixes good drying mud blank and sends to closed cover body, and realizes the double -sided cutting of drying mud blank in the mobile process of mobile workstation. The device can realize the cutting work of drying mud blank's two -way end face, and can adjust the position of both sides' cutting blade through the mobile mechanism etc. and correspondingly adjust the cutting size of drying mud blank, and the structure is reasonable, and convenient to use.

Description

Technical Field

[0001] This utility model relates to the field of cutting equipment technology, specifically a double-end face cutting mechanism for honeycomb ceramic drying blanks. Background Technology

[0002] In the existing honeycomb ceramic manufacturing technology field, it is necessary to cut the dried clay blank on both ends. Cutting the dried clay blank on both ends requires processing the two parallel ends of the dried clay blank at the same time, and the dimensions need to be effectively controlled.

[0003] The existing technology for cutting dried clay blanks of honeycomb ceramics, such as the technical solution disclosed in CN105252636A, has the advantages of high automation, low labor intensity for workers, high production efficiency, and guaranteed quality.

[0004] For example, the "Automatic Cutting and Stacking Device for Clay Blanks Suitable for Different Diameter Pipes" disclosed in Publication (Announcement) No. CN105328779B is a technical solution that can adapt to clay blanks of different diameters and can realize the function of automatic cutting and stacking.

[0005] And other double-end face cutting technologies in existing cutting fields, such as the "double-end face cutting device" disclosed in Publication (Announcement) No.: CN202668707U, in which the machine body is provided with a pressure plate that overlaps the fixed ring, and the rotary table is provided with a V-shaped block, which saves time and has high efficiency; the two ends of the cut rod-shaped material are symmetrical to each other, which prevents the furniture frame after splicing from being twisted or having shape deviation.

[0006] However, existing double-sided cutting mechanisms, especially those for drying honeycomb ceramic blanks, often have several problems. On the one hand, most double-sided cutting mechanisms need to cut dried blanks of corresponding sizes according to requirements, so the cutting position needs to be adjusted, thus requiring an adjustable moving mechanism. On the other hand, a large amount of blank dust is usually generated during cutting, and a sealing cover is needed to control and absorb this dust. However, if the moving mechanism is placed inside the sealing cover, the guide rails, sliders, and other components of the moving mechanism will be affected by the blank dust, seriously affecting the service life of the overall guide rail and the stability of movement.

[0007] Therefore, in order to solve the above problems, it is necessary to develop a reasonably structured and stable double-end cutting mechanism for drying honeycomb ceramic blanks. Summary of the Invention

[0008] The purpose of this invention is to address the shortcomings of existing technologies by providing a double-end face cutting mechanism for drying honeycomb ceramic blanks; the technical solution is as follows:

[0009] A double-end face cutting mechanism for drying honeycomb ceramic blanks includes a sealed cover, a movable worktable is provided at the lower end of the sealed cover, the movable worktable is equipped with a first moving mechanism outside the sealed cover, and a clamping mechanism for clamping the dried clay blanks is installed on the movable worktable.

[0010] Both sides of the sealing cover are equipped with cutting motors, and the main shafts of the two cutting motors extend into the sealing cover, with cutting blades installed at the shaft ends. The clamping mechanism of the moving worktable fixes the dried mud blank into the sealing cover, and the double-end face cutting of the dried mud blank is achieved during the movement of the moving worktable.

[0011] Furthermore, the front end of the sealing cover is configured as a feeding end, and the feeding end is provided with an openable door panel, while the rear end is provided with a dust suction port, and the lower end face of the sealing cover is configured as an opening.

[0012] The size of the movable worktable is larger than that of the sealing cover, so that the movable worktable covers the entire lower opening of the sealing cover from below, and the movable worktable can move correspondingly to the lower end of the sealing cover.

[0013] Furthermore, it also includes a second moving mechanism disposed on both sides of the sealing cover, and the cutting motors on both sides of the sealing cover are correspondingly mounted on the second moving mechanism. The positions of the cutting motors on both sides are adjusted by the second moving mechanism, thereby adjusting the positions of the cutting blades on both sides within the sealing cover.

[0014] Furthermore, the second moving mechanism is configured as a lead screw moving mechanism, including a fixed lead screw guide rail, a servo motor is installed on the outer end of the lead screw guide rail, a lead screw is installed on the main shaft of the servo motor, a lead screw seat is correspondingly installed on the lead screw, the lead screw seat is correspondingly embedded in the lead screw guide rail, and the cutting motor is correspondingly placed on the lead screw guide rail and fixed to the lead screw seat.

[0015] When the servo motor drives the lead screw to rotate, the lead screw seat moves back and forth within the lead screw guide rail, thereby driving the cutting motor on the lead screw seat to move accordingly, thus realizing the position adjustment of the cutting blade.

[0016] Furthermore, the lead screw guide rails are arranged on both sides of the sealing cover, and the sealing cover is fixedly connected to the lead screw guide rails. The sealing cover is fixed in position by the lead screw guide rails on both sides.

[0017] Furthermore, the first moving mechanism is configured as a lead screw moving mechanism, which has two sets, left and right. The moving worktable is provided with connecting rods on both sides, which are connected to the first moving mechanism.

[0018] Furthermore, the clamping mechanism includes a clamping seat fixed on the movable workbench, and the clamping seat is provided with a clamp to fix the dried clay blank on the clamping seat.

[0019] Furthermore, a hinge assembly is installed at the upper end of the door panel at the feed end of the sealing cover, which allows the door panel to tilt inward or outward to open.

[0020] Beneficial effects: This utility model has the following beneficial effects:

[0021] 1) This device can cut the two-way end face of the dried clay blank, and the position of the cutting blades on both sides can be adjusted by the set moving mechanism, so as to adjust the cutting size of the dried clay blank accordingly. The structure is reasonable and easy to use.

[0022] 2) The device is equipped with a fixed sealed cover and a movable worktable. The dust generated during cutting is absorbed by the dust suction port and will not have an environmental impact.

[0023] 3) The adjustment of the cutting blades on both sides in this device is achieved by the first moving mechanism, while the movement of the moving platform is achieved by the second moving mechanism. Both moving mechanisms are set outside the sealed cover, so the moving components such as the guide rail are less affected by the mud dust, effectively improving the service life of the guide rail and the stability of the moving components.

[0024] 4) The moving worktable in this device is also equipped with a clamping mechanism, which can lock and fix the dried clay blank, thereby realizing bidirectional cutting;

[0025] 5) In this device, the sealing cover can be fixed by the screw guide rail set in the second moving mechanism. The structure is reasonable. At the same time, the inlet end of the sealing cover is also equipped with a hinged door plate, which can realize the feeding and discharging of the dried mud blank. The structure is reasonable. Attached Figure Description

[0026] Figure 1 This is a structural diagram of the present utility model;

[0027] Figure 2 for Figure 1 Sectional view of AA;

[0028] Figure 3 for Figure 1 BB section view;

[0029] The components include: 1. Sealing cover; 2. Feeding end; 3. Door panel; 4. Dust suction port; 5. Moving worktable; 6. First moving mechanism; 7. Clamping mechanism; 8. Cutting motor; 9. Cutting blade; 10. Second moving mechanism; 11. Lead screw guide rail; 12. Servo motor; 13. Lead screw; 14. Lead screw seat; 15. Connecting rod; 16. Clamping seat; 17. Clamping assembly; 18. Dry clay blank; 19. Detailed Implementation

[0030] The present invention will be further explained below with reference to the accompanying drawings and specific embodiments. These embodiments are implemented under the premise of the technical solution of the present invention. It should be understood that these embodiments are only used to illustrate the present invention and are not intended to limit the scope of the present invention.

[0031] like Figure 1 As shown, a double-end face cutting mechanism for drying honeycomb ceramic blanks includes a sealed cover 1, a movable worktable 5 is provided at the lower end of the sealed cover 1, the movable worktable 5 is equipped with a first moving mechanism 6 outside the sealed cover 1, and a clamping mechanism 7 for clamping the dried clay blank 19 is installed on the movable worktable 5.

[0032] Both sides of the sealing cover 1 are equipped with cutting motors 8. The main shafts of the cutting motors 8 on both sides extend into the sealing cover 1, and cutting blades 9 are installed at the shaft ends. The clamping mechanism 7 of the moving worktable 5 fixes the dried mud blank 19 and sends it into the sealing cover 1. During the movement of the moving worktable 5, the double-end face cutting of the dried mud blank 19 is realized.

[0033] The front end of the sealing cover 1 is set as the feeding end 2, and the feeding end 2 is provided with an openable door panel 3. The rear end is provided with a dust suction port 4, and the lower end face of the sealing cover 1 is set as an opening.

[0034] The size of the movable worktable 5 is larger than that of the sealing cover 1, so that the movable worktable 5 covers the entire lower opening of the sealing cover 1 from below, and the movable worktable 5 can move correspondingly to the lower end of the sealing cover 1.

[0035] It also includes a second moving mechanism 10 disposed on both sides of the sealing cover 1, and the cutting motors 8 on both sides of the sealing cover 1 are correspondingly mounted on the second moving mechanism 10. The positions of the cutting motors 8 on both sides are adjusted by the second moving mechanism 10, thereby adjusting the positions of the cutting blades 9 on both sides inside the sealing cover 1.

[0036] The second moving mechanism 10 is configured as a lead screw moving mechanism, including a fixed lead screw guide rail 11. A servo motor 12 is installed on the outer end of the lead screw guide rail 11. A lead screw 13 is installed on the main shaft of the servo motor 12. A lead screw seat 14 is installed on the lead screw 13. The lead screw seat 14 is embedded in the lead screw guide rail 11. The cutting motor 8 is placed on the lead screw guide rail 11 and fixed to the lead screw seat 14.

[0037] When the servo motor 12 drives the lead screw 13 to rotate, the lead screw seat 14 moves back and forth in the lead screw guide rail 11, thereby driving the cutting motor 8 on the lead screw seat 14 to move accordingly, thus realizing the position adjustment of the cutting blade 9.

[0038] The lead screw guide rail 11 is arranged on both sides of the sealing cover 1, and the sealing cover 1 is fixedly connected to the lead screw guide rail 11. The sealing cover 1 is fixed in position by the lead screw guide rail 11 on both sides.

[0039] The first moving mechanism 6 is a lead screw moving mechanism, which has two sets, left and right. The moving worktable 5 has connecting rods 15 on both sides, which are connected to the first moving mechanism 6.

[0040] The clamping mechanism 7 includes a clamping seat 16 fixed on the movable worktable 5. The clamping seat 16 is provided with a clamp 17, which fixes the dried clay blank 19 to the clamping seat 16.

[0041] A hinge assembly 18 is installed at the upper end of the door panel 3 of the feed end 2 of the sealing cover 1. The door panel 3 can be tilted inward or outward to open by means of the hinge assembly 18.

[0042] The specific working process of this device is as follows: First, the dried clay blank to be cut is placed on the clamping mechanism. The clamping mechanism mainly completes the clamping and fixing through clamps. The shape of the clamp and the shape of the clamping seat are designed according to the shape of the dried clay blank to be cut. It can usually be set as a circular structure, or it can be set as a square structure according to actual needs, which can effectively fix the dried clay blank.

[0043] In this device, the sealing cover is fixed, while the movable worktable at the lower end moves accordingly. The movable worktable needs to completely cover the lower end of the sealing cover. Therefore, after the dried mud blank is fixed, the movable worktable is moved into the sealing cover by the first moving mechanism.

[0044] like Figure 3 As shown, the feed end of the sealing cover is equipped with a door panel via a hinge assembly. The hinge assembly is installed at the upper end and can move left and right. Therefore, when the moving worktable moves forward, it can directly push open the door panel and move forward into the sealing cover. Cutting blades are provided on both sides of the sealing cover. Therefore, as the moving worktable moves forward, it can be cut by the cutting blades on both sides, thereby achieving double-end cutting. After cutting, the moving worktable can be withdrawn by the first moving mechanism. The door panel can also be flipped outward without affecting the withdrawal of the dried clay blank.

[0045] During the cutting process described above, the entire sealing cover is closed, so the dust generated during cutting will be concentrated inside the sealing cover and absorbed by the dust suction port installed at the rear end to avoid environmental pollution and other problems; and the cutting blades on both sides can be adjusted in position through the second moving mechanism to determine the cutting length of the dried clay blank.

[0046] In this device, the cutting motor is moved and adjusted via a second moving mechanism, which is specifically configured as a lead screw moving mechanism. Figure 2 As shown, the cutting motors on both sides can be moved left and right to adjust the position of the internal cutting blades and achieve cutting. Since the sealing cover in this device is fixed, its position needs to be fixed. The horizontally arranged lead screw guide in the second moving mechanism of this device is fixed, and the entire sealing cover can be fixed by the lead screw guide, so that the sealing cover can be suspended and fixed.

[0047] The first moving mechanism is also set as a lead screw moving mechanism. The first moving mechanism can drive the moving worktable on the lower end face of the sealing cover to move accordingly. Specifically, multiple connecting rods can be set on both sides of the moving worktable to connect with the first moving mechanism. By setting the sealing cover to a fixed form and setting the worktable below to a moving form, neither the first moving mechanism nor the second moving mechanism needs to be set inside the sealing cover. This can effectively reduce the impact of mud dust on the guide rail, increase the service life of the guide rail, and improve the stability and smoothness of movement.

[0048] The above-described specific embodiments are merely preferred embodiments of this utility model and are not intended to limit the implementation of this utility model or the scope of the claims. All equivalent changes and modifications made in accordance with the scope of protection of this utility model patent application should be included within the scope of this utility model patent application.

Claims

1. A double-end face cutting mechanism for drying honeycomb ceramic blanks, characterized in that: It includes a sealing cover (1), a movable worktable (5) is provided at the lower end of the sealing cover (1), the movable worktable (5) is equipped with a first moving mechanism (6) on the outside of the sealing cover (1); and a clamping mechanism (7) for clamping dry clay blanks (19) is installed on the movable worktable (5). Both sides of the sealing cover (1) are equipped with cutting motors (8). The main shafts of the cutting motors (8) on both sides extend into the sealing cover (1) and the shaft ends are equipped with cutting blades (9). The clamping mechanism (7) of the moving worktable (5) fixes the dried mud blank (19) and sends it into the sealing cover (1). During the movement of the moving worktable (5), the double-end face cutting of the dried mud blank (19) is realized.

2. The double-end face cutting mechanism for honeycomb ceramic drying blanks according to claim 1, characterized in that: The front end of the sealing cover (1) is set as the feeding end (2), and the feeding end (2) is provided with an openable door panel (3), while the rear end is provided with a dust suction port (4). The lower end face of the sealing cover (1) is set as an opening. The size of the movable worktable (5) is larger than that of the sealing cover (1) so that the movable worktable (5) covers the entire lower opening of the sealing cover (1) from below, and the movable worktable (5) can move correspondingly to the lower end of the sealing cover (1).

3. The double-end face cutting mechanism for honeycomb ceramic drying blanks according to claim 2, characterized in that: It also includes a second moving mechanism (10) disposed on both sides of the sealing cover (1), and the cutting motors (8) on both sides of the sealing cover (1) are correspondingly mounted on the second moving mechanism (10). The positions of the cutting motors (8) on both sides are adjusted by the second moving mechanism (10), thereby adjusting the position of the cutting blades (9) on both sides inside the sealing cover (1).

4. The double-end face cutting mechanism for honeycomb ceramic drying blanks according to claim 3, characterized in that: The second moving mechanism (10) is set as a lead screw moving mechanism, including a fixed lead screw guide rail (11), a servo motor (12) is installed on the outer end of the lead screw guide rail (11), a lead screw (13) is installed on the main shaft of the servo motor (12), a lead screw seat (14) is installed on the lead screw (13), the lead screw seat (14) is embedded in the lead screw guide rail (11), and the cutting motor (8) is placed on the lead screw guide rail (11) and fixed to the lead screw seat (14); When the servo motor (12) drives the lead screw (13) to rotate, the lead screw seat (14) moves back and forth in the lead screw guide rail (11), thereby driving the cutting motor (8) on the lead screw seat (14) to move accordingly, thereby realizing the position adjustment of the cutting blade (9).

5. The double-end face cutting mechanism for honeycomb ceramic drying blanks according to claim 4, characterized in that: The lead screw guide (11) is set on both sides of the sealing cover (1), and the sealing cover (1) is fixedly connected to the lead screw guide (11). The sealing cover (1) is fixed in position by the lead screw guide (11) on both sides.

6. The double-end face cutting mechanism for honeycomb ceramic drying blanks according to claim 5, characterized in that: The first moving mechanism (6) is configured as a lead screw moving mechanism, which has two sets of left and right. The moving worktable (5) is provided with connecting rods (15) on both sides, which are connected to the first moving mechanism (6) through the connecting rods (15).

7. The double-end face cutting mechanism for honeycomb ceramic drying blanks according to claim 1, characterized in that: The clamping mechanism (7) includes a clamping seat (16) fixed on the movable worktable (5), and a clamp (17) is provided on the clamping seat (16) to fix the dried clay blank (19) on the clamping seat (16).

8. The double-end face cutting mechanism for honeycomb ceramic drying blanks according to claim 1, characterized in that: The upper end of the door panel (3) of the feed end (2) of the sealing cover (1) is equipped with a hinge assembly (18), which enables the door panel (3) to tilt inward or outward to open.

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