Movable steam curing and heat preservation shed for highway precast beam

Abstract

The utility model provides a movable steam curing and heat preservation shed for highway precast beam, including top arc beam, the bottom fixed of top arc beam has crossbeam, the bottom fixed of crossbeam has support column, the bottom fixed mounting of support column has universal wheel, universal wheel rolls and supports in the inside of walking track, walking track parallel fixed is installed on the base, be provided with scissor support between adjacent support column, the top of scissor support is hinged on support column through fixed bolt rod, the bottom of scissor support is slidably installed on support column through adjustable bolt rod, set up the opposite -opening big door of each in the front, back of curing and heat preservation shed, the whole curing and heat preservation shed's periphery covers rain cloth, is provided with steam curing system in the inside.

Description

Technical Field

[0001] This utility model relates to the field of precast beam construction technology, specifically a movable steam curing and insulation shed for highway precast beams. Background Technology

[0002] In the construction of precast beams for highways, automatic spray curing is often used, which is open-air curing. In the low temperatures of winter, it is difficult to create constant temperature and humidity conditions, which affects the development of concrete strength, resulting in a longer production cycle for precast beams. In addition, automatic spray curing consumes a lot of water, causing a waste of resources. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide a mobile steam curing and insulation shed for precast beams of highways, which solves the technical problems such as rapid moisture evaporation and uneven coverage in low winter temperatures, difficulty in meeting constant temperature and humidity conditions, long production cycle of precast beams, large material consumption, high installation cost, fixed structure, poor mobility and difficulty in reuse, and large difficulty in dismantling and recycling and poor environmental protection of conventional steel structure insulation sheds.

[0004] To achieve the aforementioned technical features, the purpose of this utility model is as follows: A movable steam curing and insulation shed for precast highway beams includes a top arc beam, a crossbeam fixed to the bottom end of the top arc beam, a support column fixed to the bottom end of the crossbeam, and casters fixed to the bottom end of the support column. The casters are rolled and supported inside a travel track, which is fixed parallel to the mounting base. Scissor braces are provided between adjacent support columns. The top end of the scissor braces is hinged to the support column by a fixing bolt, and the bottom end of the scissor braces is slidably installed on the support column by an adjustable bolt. Double doors are provided at the front and rear of the curing and insulation shed. The entire curing and insulation shed is covered with a rainproof cloth, and a steam curing system is installed inside.

[0005] Preferably, multiple sets of vertical beams are fixed between the top arc beam and the cross beam at intervals.

[0006] Preferably, the caster wheel is fixed to the bottom end of the support column by a wheel frame; the caster wheel is made of nylon.

[0007] Preferably, a diagonal brace is fixed between the crossbeam and the support column.

[0008] Preferably, the ends of the fixed bolt rod and the adjustable bolt rod are provided with baffles and limit nuts.

[0009] Preferably, the top arc beam, cross beam, support column, and diagonal brace are all made of round steel pipe material.

[0010] Preferably, the steam curing system includes a steam hose installed inside the curing and insulation shed, with multiple steam generating devices installed on the steam hose, and the end of the steam hose connected to the boiler through a steam delivery pipe.

[0011] Preferably, the rainproof cloth is made of a weather-resistant material.

[0012] Preferably, the gate is made from scrap iron cut on-site; the track is made of channel steel.

[0013] Preferably, the temperature inside the curing and insulation shed is controlled at 40-50℃ by the steam curing system.

[0014] The present invention has the following beneficial effects:

[0015] 1. This utility model uses casters to enable the curing and insulation shed to be moved and fixed at any time, and can be quickly retracted to adapt to different scenarios. It is easy to operate and effectively saves assembly and disassembly time.

[0016] 2. This utility model controls the temperature and humidity inside the curing and insulation shed through a rainproof cloth and a door, preventing heat loss.

[0017] 3. This utility model provides a continuous and stable high-temperature environment through a steam generator, which maintains a uniform distribution of steam throughout the precast beam, avoids cracking caused by temperature difference stress, ensures the quality of the precast beam concrete molding strength, and improves construction efficiency.

[0018] 4. By setting up scissor braces and cooperating with corresponding adjustable bolt rods and fixed bolt rods, this utility model ensures that the entire curing and insulation shed can reliably retract, thereby effectively saving the space occupied by the entire curing and insulation shed, and making it easy to unfold and use as needed. Attached Figure Description

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0020] Figure 1 This is a first-person perspective 3D view of the present invention.

[0021] Figure 2 This utility model Figure 1 Enlarged view of a portion of the image.

[0022] Figure 3 This is a two-dimensional view of the present invention from a second perspective.

[0023] Figure 4 This utility model Figure 3 Enlarged view of a portion of the image.

[0024] Figure 5 This is a first-person 3D view of the present invention after the rainproof cloth has been applied.

[0025] Figure 6 This is a second-view three-dimensional view of the present invention after the rainproof cloth has been applied.

[0026] In the diagram: 1. Diagonal brace; 2. Support column; 3. Caster wheel; 4. Gate; 5. Scissor brace; 6. Adjustable bolt rod; 7. Fixed bolt rod; 8. Arc beam; 9. Vertical beam; 10. Horizontal beam; 11. Scissor brace; 12. Steam generator; 13. Travel track; 14. Rainproof cloth; 15. Steam hose; 16. Steam delivery pipe. Detailed Implementation

[0027] The principles and features of this utility model are described below with reference to the accompanying drawings. The examples given are for illustrative purposes only and are not intended to limit the scope of this utility model. The utility model is described in more detail below by way of example with reference to the accompanying drawings. It should be noted that the drawings are all in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of this utility model.

[0028] Please see Figure 1-6 A movable steam curing and insulation shed for precast highway beams includes a top arc beam 8, a crossbeam 10 fixed to the bottom end of the top arc beam 8, a support column 2 fixed to the bottom end of the crossbeam 10, and casters 3 fixed to the bottom end of the support column 2. The casters 3 are rolled and supported inside a travel track 13, which is fixed parallel to the mounting base. Scissor braces 5 are provided between adjacent support columns 2. The top end of the scissor braces 5 is hinged to the support column 2 by a fixing bolt rod 7, and the bottom end of the scissor braces 5 is slidably installed on the support column 2 by an adjustable bolt rod 6. Double doors 4 are provided at the front and rear of the curing and insulation shed. The entire curing and insulation shed is covered with a rainproof cloth 14, and a steam curing system is installed inside. The aforementioned steam curing and insulation shed can solve technical problems such as rapid moisture evaporation and uneven coverage in low winter temperatures, difficulty in meeting constant temperature and humidity conditions, long production cycle of precast beams, high material consumption, high installation costs, fixed structure, poor mobility and difficulty in reuse, and difficulty in dismantling and recycling, as well as poor environmental protection of conventional steel structure insulation sheds.

[0029] In practical use, when precast beams need to be cured, the curing and insulation shed of this utility model is set up outside the precast beam. Then, steam is continuously introduced into the curing and insulation shed through a steam curing system to maintain a suitable temperature inside the shed, thereby ensuring the best curing effect. After curing is completed, the curing and insulation shed can be stored away.

[0030] Furthermore, multiple sets of vertical beams 9 are fixed between the top arc beam 8 and the crossbeam 10 at intervals. These multiple sets of vertical beams 9 effectively enhance the structural strength and stability between the top arc beam 8 and the crossbeam 10.

[0031] Furthermore, the casters 3 are fixed to the bottom of the support column 2 via wheel frames; the casters 3 are made of nylon. The use of the casters 3 facilitates the overall movement of the entire curing and insulation shed, thereby enhancing its flexibility of use. In addition, the use of nylon wheels provides wear resistance.

[0032] Furthermore, a diagonal brace 1 is fixed between the crossbeam 10 and the support column 2. The diagonal brace 1 enhances the structural strength and stability between the crossbeam 10 and the support column 2.

[0033] Furthermore, the ends of the fixed bolt rod 7 and the adjustable bolt rod 6 are provided with baffles and limiting nuts. Through the cooperation between the fixed bolt rod 7 and the adjustable bolt rod 6, the scissor brace 5 can be folded, thereby allowing the frame structure of the curing and insulation shed to be stored away when not in use, reducing the space it occupies.

[0034] Furthermore, the top arc beam 8, crossbeam 10, support column 2, and diagonal brace 1 are all made of round steel pipe. By using the aforementioned round steel pipe material, both structural strength and structural stability are ensured.

[0035] Furthermore, the steam curing system includes a steam hose 15 installed inside the curing and insulation shed. Multiple steam generators 12 are mounted on the steam hose 15, and the end of the steam hose 15 is connected to a boiler via a steam delivery pipe 16. This steam curing system provides steam to the entire curing and insulation shed during the curing process. During operation, steam generated by the boiler is delivered to the steam hose 15 via the steam delivery pipe 16, and then to the steam generators 12 via the steam hose 15. The steam generators 12 spray the steam in a mist, thereby achieving the purpose of curing the precast beams inside.

[0036] Furthermore, the steam generating device 12 uses a galvanized round pipe with evenly drilled holes in its upper part. Steam is evenly introduced into the curing and insulation shed through the steam generating device using a boiler and conveying pipe to ensure that the strength of the precast beam is rapidly improved.

[0037] Furthermore, the rainproof cloth 14 is made of weather-resistant material. The use of this weather-resistant material significantly enhances the thermal insulation effect of the precast beam concrete, reducing the risk of cracking due to temperature changes.

[0038] Furthermore, the gate 4 is made from scrap iron cut on-site; this significantly enhances the thermal insulation effect of the precast beam concrete and reduces the risk of cracks in the precast beam concrete due to temperature changes.

[0039] Furthermore, the travel track 13 is made of channel steel. Using channel steel facilitates the movement and limiting of the casters 3.

[0040] Furthermore, the temperature inside the curing shed is controlled at 40-50℃ by the steam curing system. This temperature ensures optimal curing results. During the curing process, steam is generated by a boiler and delivery pipes and introduced into the curing shed through a steam generator, ensuring uniform steam distribution throughout the precast beams, guaranteeing the quality and strength of the precast concrete, and improving construction efficiency.

[0041] Furthermore, the maintenance and insulation shed can adjust its coverage area according to needs, and does not take up space when it is retracted, making it suitable for quick construction in different scenarios.

[0042] The working process and principle of this utility model:

[0043] The curing and insulation shed is moved to the planned site, and a steam generator is installed inside. The cast-in-place precast beams are transferred to the shed via a mobile platform. The front and rear doors are closed to ensure the entire shed is fully enclosed. Steam is then introduced into the shed through a boiler and pipelines via the steam generator, ensuring the precast beams are fully enveloped in steam. Once the concrete reaches its design strength, the beams can be moved to the next stage. Using a mobile steam curing and insulation shed for highway precast beams helps improve the quality of the precast concrete molding. By providing a constant temperature and humidity environment, it significantly shortens the time it takes for the precast beams to reach their design strength, thereby improving construction efficiency.

Claims

1. A movable steam curing and insulation shed for precast beams of highways, characterized in that, The structure includes a top arc beam (8), a crossbeam (10) fixed at the bottom of the top arc beam (8), a support column (2) fixed at the bottom of the crossbeam (10), a caster wheel (3) fixedly installed at the bottom of the support column (2), the caster wheel (3) is supported by rolling inside the walking track (13), the walking track (13) is fixed parallel to the installation base, a scissor brace (5) is provided between adjacent support columns (2), the top of the scissor brace (5) is hinged to the support column (2) by a fixing bolt rod (7), and the bottom of the scissor brace (5) is slidably installed on the support column (2) by an adjustable bolt rod (6); double doors (4) are provided at the front and back of the curing and insulation shed; the entire curing and insulation shed is covered with a rainproof cloth (14) and a steam curing system is provided inside.

2. The movable steam curing and insulation shed for precast highway beams according to claim 1, characterized in that, Multiple sets of vertical beams (9) are fixed between the top arc beam (8) and the cross beam (10) at intervals.

3. The movable steam curing and insulation shed for precast highway beams according to claim 1, characterized in that, The caster wheel (3) is fixed to the bottom of the support column (2) by a wheel frame; the caster wheel (3) is made of nylon.

4. The movable steam curing and insulation shed for precast highway beams according to claim 1, characterized in that, A diagonal brace (1) is fixed between the crossbeam (10) and the support column (2).

5. The movable steam curing and insulation shed for precast highway beams according to claim 1, characterized in that, The ends of the fixed bolt rod (7) and the adjustable bolt rod (6) are provided with baffles and limit nuts.

6. The movable steam curing and insulation shed for precast highway beams according to claim 4, characterized in that, The top arc beam (8), cross beam (10), support column (2) and diagonal brace (1) are all made of round steel pipe material.

7. The movable steam curing and insulation shed for precast highway beams according to claim 1, characterized in that, The steam curing system includes a steam hose (15) installed inside the curing and insulation shed. Multiple steam generating devices (12) are installed on the steam hose (15). The end of the steam hose (15) is connected to the boiler through a steam delivery pipe (16).

8. The movable steam curing and insulation shed for precast highway beams according to claim 1, characterized in that, The rainproof cloth (14) is made of weather-resistant material.

9. A movable steam curing and insulation shed for precast highway beams according to claim 1, characterized in that, The gate (4) is made by cutting scrap iron sheets on site; the walking track (13) is made of channel steel.

10. A movable steam curing and insulation shed for precast highway beams according to claim 7, characterized in that, The steam curing system controls the temperature inside the curing and insulation shed to be between 40-50℃.

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