A pouring device for processing concrete pipe piles
By designing the vibration components and threaded rod system in the pouring device, automatic demolding of concrete pipe piles was achieved, solving the problem of low production efficiency caused by manual formwork removal, improving production efficiency and reducing operational intensity.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHONGQING JULONG PIPE IND CO LTD
- Filing Date
- 2025-08-15
- Publication Date
- 2026-07-14
Smart Images
Figure CN224489527U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of concrete pipe pile processing technology, and in particular to a pouring device for concrete pipe pile processing. Background Technology
[0002] Concrete pipe piles are a common type of precast concrete component, widely used in the foundations of building projects. They are mainly used to bear vertical and horizontal loads, serving as a foundation reinforcement and load-bearing structure.
[0003] In existing technology, concrete pipe piles are manufactured by injecting concrete slurry into a casting mold and waiting for the concrete slurry in the casting mold to harden and solidify.
[0004] However, in the existing technology, the formwork needs to be removed manually after the pouring is completed, which makes the production process complicated and affects the production efficiency of concrete pipe piles. Utility Model Content
[0005] The purpose of this utility model is to provide a pouring device for processing concrete pipe piles, which solves the problem in the prior art that the formwork needs to be manually removed after pouring, making the production process complicated and affecting the production efficiency of concrete pipe piles.
[0006] To achieve the above objectives, this utility model provides a casting device for processing concrete pipe piles, including a casting mold and a demolding mechanism. The demolding mechanism includes a mounting plate, a support base, a mounting frame, a threaded rod, a threaded cylinder, a limiting component, and a vibration component. The support base is fixedly connected to the mounting plate and is located above the mounting plate. The mounting frame is fixedly connected to the mounting plate. The threaded rod is rotatably connected to the mounting frame. The threaded cylinder is threadedly connected to the threaded rod, and the threaded rod is located inside the threaded cylinder. The casting mold is fixedly connected to one end of the threaded cylinder and is located above the support base. The limiting component is disposed between the mounting frame and the threaded cylinder. The vibration component is disposed on the mounting plate.
[0007] The limiting component includes two guide posts and a connecting frame. The two guide posts are fixedly connected to both ends of the mounting frame, and the connecting frame is fixedly connected to the threaded cylinder. The two ends of the connecting frame are slidably connected to the two guide posts.
[0008] The vibration assembly includes a support frame, a power kit, and two cams. The support frame is fixedly connected to the mounting plate and is located on one side of the casting mold. The power kit is mounted on the support frame, and the two cams are mounted on the output end of the power kit. One end of each cam contacts the outer wall of the casting mold.
[0009] The power kit includes a drive motor and a drive shaft. The drive motor is fixedly connected to the support frame, the drive shaft is fixedly connected to the output end of the drive motor, and the two cams are fixedly connected to the drive shaft.
[0010] The demolding mechanism further includes a rotating handle, which is fixedly connected to the threaded rod and located above the threaded rod.
[0011] This utility model discloses a concrete pipe pile casting device. When casting concrete pipe piles using this utility model, the threaded rod is rotated to make the casting mold fit with the support seat, achieving a sealed state. Then, concrete slurry is poured into the casting mold. After the concrete slurry solidifies, the vibration component is activated. The vibration component controls the vibration of the casting mold, causing the casting mold to quickly separate from the concrete pipe pile. Then, the threaded rod is rotated, causing the threaded cylinder and the casting mold to move upward, thereby demolding the concrete pipe pile inside the casting mold. In this way, the casting mold can be easily separated from the concrete pipe pile without the need for manual demolding by the operator, thus improving the production efficiency of concrete pipe piles. Attached Figure Description
[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.
[0013] Figure 1 This is a structural schematic diagram of the concrete pipe pile processing casting device of this utility model.
[0014] Figure 2 This is a schematic diagram of the concrete pipe pile processing casting device from another direction.
[0015] Figure 3 This is a side view of the concrete pipe pile processing casting device of this utility model.
[0016] Figure 4 This is the utility model Figure 3 A sectional view along line AA.
[0017] 101-Mounting plate, 102-Mounting bracket, 103-Thrust handle, 104-Threaded rod, 105-Threaded cylinder, 106-Connecting bracket, 107-Guide column, 108-Casting mold, 109-Support base, 110-Support frame, 111-Drive motor, 112-Drive shaft, 113-Cam. Detailed Implementation
[0018] Please see Figures 1 to 4 ,in, Figure 1This is a structural schematic diagram of the concrete pipe pile processing casting device of this utility model. Figure 2 This is a schematic diagram of the concrete pipe pile processing casting device from another direction according to this utility model. Figure 3 This is a side view of the concrete pipe pile processing casting device of this utility model. Figure 4 This is the utility model Figure 3 A sectional view along line AA.
[0019] This utility model provides a pouring device for processing concrete pipe piles, including a pouring mold 108 and a demolding mechanism. The demolding mechanism includes a mounting plate 101, a support base 109, a throttle 103, a mounting frame 102, a threaded rod 104, a threaded cylinder 105, a limiting component, and a vibration component. The limiting component includes two guide columns 107 and a connecting frame 106. The vibration component includes a support frame 110, a power kit, and two cams 113. The power kit includes a drive motor 111 and a drive shaft 112. The aforementioned solution solves the problem in the prior art that the formwork needs to be manually removed after pouring, which is complicated in the production process and affects the production efficiency of concrete pipe piles.
[0020] In this embodiment, the support base 109 is fixedly connected to the mounting plate 101 and located above the mounting plate 101. The mounting frame 102 is fixedly connected to the mounting plate 101. The threaded rod 104 is rotatably connected to the mounting frame 102. The threaded cylinder 105 is threadedly connected to the threaded rod 104, and the threaded rod 104 is located inside the threaded cylinder 105. The casting mold 108 is fixedly connected to one end of the threaded cylinder 105 and located above the support base 109. The limiting component is disposed between the mounting frame 102 and the threaded cylinder 105. The vibration component is disposed on the mounting plate 101. When using this utility model to cast concrete pipe piles, the rotation... The threaded rod 104 is moved to make the casting mold 108 fit with the support base 109 to achieve a sealed state. Then, concrete slurry is poured into the casting mold 108. After the concrete slurry solidifies, the vibration component is activated. The vibration component controls the vibration of the casting mold 108, which quickly separates the casting mold 108 from the concrete pipe pile. Then, the threaded rod 104 is rotated, which drives the threaded cylinder 105 and the casting mold 108 to move upward, thereby demolding the concrete pipe pile in the casting mold 108. In this way, the casting mold 108 can be easily separated from the concrete pipe pile without the need for manual demolding by the operator, thereby improving the production efficiency of concrete pipe piles.
[0021] Furthermore, the two guide posts 107 are fixedly connected to both ends of the mounting bracket 102, the connecting bracket 106 is fixedly connected to the threaded cylinder 105, and the two ends of the connecting bracket 106 are slidably connected to the two guide posts 107.
[0022] In this embodiment, when using this invention to cast concrete pipe piles, the threaded rod 104 is rotated to make the casting mold 108 fit with the support base 109, achieving a sealed state. Then, concrete slurry is poured into the casting mold 108. After the concrete slurry solidifies, the threaded rod 104 is rotated again. The threaded rod 104 drives the threaded cylinder 105 and the casting mold 108 to move upward, thereby demolding the concrete pipe pile inside the casting mold 108. During the upward movement of the threaded cylinder 105, the connecting frame 106 slides on the two guide columns 107, which plays a limiting and guiding role in the movement of the threaded cylinder 105 and the casting mold 108, ensuring that the casting mold 108 will not rotate during the movement, thereby improving the structural stability of the device.
[0023] Furthermore, the support frame 110 is fixedly connected to the mounting plate 101 and is located on one side of the casting mold 108. The power kit is disposed on the support frame 110, and the two cams 113 are disposed on the output end of the power kit. One end of the two cams 113 contacts the outer wall of the casting mold 108.
[0024] Furthermore, the drive motor 111 is fixedly connected to the support frame 110, the drive shaft 112 is fixedly connected to the output end of the drive motor 111, and the two cams 113 are fixedly connected to the drive shaft 112.
[0025] In this embodiment, when using this invention to cast concrete pipe piles, the threaded rod 104 is rotated to make the casting mold 108 fit with the support base 109, achieving a sealed state. Then, concrete slurry is poured into the casting mold 108. At this time, the drive motor 111 is started, and the drive motor 111 drives the drive shaft 112 and the two cams 113 to rotate. When the protruding ends of the two cams 113 rotate to the position of the casting mold 108, they will slightly tap the casting mold 108. The high-speed rotation of the two cams 113 increases the frequency of tapping the casting mold 108, thereby causing the casting mold 108 to vibrate, ensuring that the concrete slurry can fill quickly. After the concrete slurry is poured into the casting mold 108, the drive motor 111 is turned off. After the concrete slurry solidifies, the drive motor 111 is restarted, and the two cams 113 rotate, causing the casting mold 108 to vibrate, which quickly separates the casting mold 108 from the concrete pipe pile. Then, the threaded rod 104 is rotated, which drives the threaded cylinder 105 and the casting mold 108 to move upward, thereby demolding the concrete pipe pile inside the casting mold 108. In this way, the casting mold 108 can be easily separated from the concrete pipe pile without the need for manual demolding by the operator, thus improving the production efficiency of concrete pipe piles.
[0026] Furthermore, the throttle 103 is fixedly connected to the threaded rod 104 and is located above the threaded rod 104.
[0027] In this embodiment, since the casting mold 108 is relatively heavy, the throttle 103 allows the operator to easily rotate the threaded rod 104, thereby reducing the operator's workload.
[0028] When using this invention to cast concrete pipe piles, the threaded rod 104 is rotated to make the casting mold 108 fit against the support base 109, achieving a sealed state. Then, concrete slurry is poured into the casting mold 108. At this time, the drive motor 111 is started, which drives the drive shaft 112 and the two cams 113 to rotate. When the protruding ends of the two cams 113 rotate to the position of the casting mold 108, they will slightly tap the casting mold 108. The high-speed rotation of the two cams 113 increases the frequency of tapping the casting mold 108, thereby causing the casting mold 108 to vibrate, ensuring that the concrete slurry can quickly fill the casting mold. After the concrete slurry is poured into the mold 108, the drive motor 111 is turned off. After the concrete slurry solidifies, the drive motor 111 is restarted. The two cams 113 rotate and drive the casting mold 108 to vibrate, causing the casting mold 108 to quickly separate from the concrete pipe pile. Then, the threaded rod 104 is rotated, which drives the threaded cylinder 105 and the casting mold 108 to move upward, thereby demolding the concrete pipe pile inside the casting mold 108. In this way, the casting mold 108 can be easily separated from the concrete pipe pile without the need for manual demolding by the operator, thus improving the production efficiency of concrete pipe piles.
[0029] The above-disclosed embodiments are merely preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art will understand that all or part of the processes for implementing the above embodiments, and equivalent variations made in accordance with the claims of this application, still fall within the scope of this application.
Claims
1. A pouring device for processing concrete pipe piles, characterized in that, The device includes a casting mold and a demolding mechanism. The demolding mechanism includes a mounting plate, a support base, a mounting frame, a threaded rod, a threaded cylinder, a limiting component, and a vibration component. The support base is fixedly connected to the mounting plate and is located above the mounting plate. The mounting frame is fixedly connected to the mounting plate. The threaded rod is rotatably connected to the mounting frame. The threaded cylinder is threadedly connected to the threaded rod, and the threaded rod is located inside the threaded cylinder. The casting mold is fixedly connected to one end of the threaded cylinder and is located above the support base. The limiting component is disposed between the mounting frame and the threaded cylinder. The vibration component is disposed on the mounting plate.
2. The concrete pipe pile processing casting device as described in claim 1, characterized in that, The limiting component includes two guide posts and a connecting frame. The two guide posts are fixedly connected to both ends of the mounting frame, and the connecting frame is fixedly connected to the threaded cylinder. The two ends of the connecting frame are slidably connected to the two guide posts.
3. The concrete pipe pile processing casting device as described in claim 2, characterized in that, The vibration assembly includes a support frame, a power kit, and two cams. The support frame is fixedly connected to the mounting plate and is located on one side of the casting mold. The power kit is mounted on the support frame, and the two cams are mounted on the output end of the power kit. One end of each cam contacts the outer wall of the casting mold.
4. The concrete pipe pile processing casting device as described in claim 3, characterized in that, The power kit includes a drive motor and a drive shaft. The drive motor is fixedly connected to the support frame, the drive shaft is fixedly connected to the output end of the drive motor, and the two cams are fixedly connected to the drive shaft.
5. The concrete pipe pile processing casting device as described in claim 4, characterized in that, The demolding mechanism also includes a rotary handle, which is fixedly connected to the threaded rod and located above the threaded rod.