Stone processing production system

Abstract

The application provides a stone processing and production system, which comprises a conveying line, a first conveying device, a cutting device and a control device, the conveying line is used for conveying stone, the conveying line has a feeding station and at least two cutting stations, the feeding station and the at least two cutting stations are arranged in sequence, and the conveying line comprises a plurality of conveying sections connected in sequence; the first conveying device is located at the feeding station, and the first conveying device is configured to convey stone to the first conveying section; the number of the cutting device is consistent with the number of the cutting station, and one cutting device is arranged at each cutting station; the control device is in communication connection with the plurality of conveying sections and the first conveying device respectively, so that the control device can control the conveying state of the plurality of conveying sections and the conveying state of the first conveying device.

Description

Technical Field

[0001] This utility model belongs to the field of stone processing technology, specifically, it relates to a stone processing production system. Background Technology

[0002] As a widely used building material, the production efficiency and processing precision of stone directly affect the cost and product quality of the industrial chain. Traditional stone processing and production systems typically employ a single cutting machine model. However, this single-cutting-station design significantly limits processing versatility.

[0003] For example, when it is necessary to process both longitudinal cutting and transverse fixed-length cutting at the same time, the cutting machine parameters need to be adjusted manually, which increases the time required for process connection and makes it difficult to achieve one-time forming of complex patterns. Utility Model Content

[0004] One objective of this utility model is to provide a new technical solution for a stone processing production system. According to a first aspect of this utility model, a stone processing production system is provided, comprising:

[0005] A conveyor line for conveying stone, the conveyor line having a loading station and at least two cutting stations arranged sequentially, and the conveyor line comprising multiple conveying sections connected in sequence.

[0006] A first conveying device is located at the loading station and is configured to convey the stone to the first conveying section.

[0007] A cutting device, the number of which is the same as the number of cutting stations, and one cutting device corresponding to each cutting station;

[0008] A control device is communicatively connected to the plurality of conveying sections and the first handling device, respectively, so that the control device can control the conveying status of the plurality of conveying sections and the handling status of the first handling device.

[0009] Optionally, the conveyor line has a first cutting station and a second cutting station. The first cutting station is equipped with a first cutting device, and the second cutting station is equipped with a second cutting device. The first cutting device and the second cutting device are used to cut the corresponding stone materials respectively.

[0010] Optionally, the first cutting device and the second cutting device have different structures.

[0011] Optionally, the conveyor line includes four cutting devices, and the four cutting stations are arranged sequentially along the conveying direction of the conveyor line. The four cutting devices are used to cut the corresponding stones respectively.

[0012] Optionally, at least two of the four cutting devices are identical in structure.

[0013] Optionally, at least two of the four cutting devices may have different structures.

[0014] Optionally, it also includes a feeding section and a second conveying device, the number of which is the same as the number of the cutting devices, and each cutting device is provided with a second conveying device and at least one feeding section on the side away from the conveyor line, the second conveying device being used to transport the cut stone to the corresponding feeding section.

[0015] Optionally, the conveyor line also includes a surface treatment device, and the conveyor line further includes a surface treatment station located between the loading station and the first cutting station. The surface treatment device is used to perform surface treatment on the stone located at the surface treatment station before cutting.

[0016] Optionally, the conveyor line further includes adjustment sections, the number of which is the same as the number of cutting devices. The adjustment sections are used to transfer the stone on the conveyor line to the cutting table of the corresponding cutting device.

[0017] Optionally, it also includes a lifting drive component, the drive end of each lifting drive component being connected to a corresponding adjustment section, and there is a height difference between the conveyor line and the cutting table of the cutting device;

[0018] Driven by the lifting drive component, the adjusting section can move up and down and transfer the stone on the conveyor line.

[0019] One technical advantage of this utility model is:

[0020] Therefore, by setting up at least two independent cutting stations, each equipped with a dedicated cutting device, multiple pieces of stone can be cut simultaneously. Compared to traditional single-station production lines, this improves cutting efficiency and is especially suitable for scenarios with large-volume orders or complex cutting requirements.

[0021] Other features and advantages of the present invention will become clear from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. Attached Figure Description

[0022] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments of the present invention and, together with their description, serve to explain the principles of the present invention.

[0023] Figure 1 A schematic diagram of a stone processing production system provided in one embodiment of this utility model;

[0024] Figure 2 This is a partial schematic diagram of the position of the adjustment segment provided in one embodiment of the present invention.

[0025] in:

[0026] 1. Conveyor line; 11. Conveying section; 12. Adjustment section; 2. First handling device; 3. Cutting device; 31. First cutting device; 32. Second cutting device; 4. Unloading section; 5. Second handling device; 6. Detection device. Detailed Implementation

[0027] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that, unless otherwise specifically stated, the relative arrangement, numerical expressions, and values ​​of the components and steps set forth in these embodiments do not limit the scope of the present invention.

[0028] The embodiments of this application will now be described in detail, examples of which are illustrated in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0029] The terms "first" and "second" in the specification and claims of this application may explicitly or implicitly include one or more of the features. In the description of this application, unless otherwise stated, "multiple" means two or more. Furthermore, "and / or" in the specification and claims indicates at least one of the connected objects, and the character " / " generally indicates that the preceding and following objects are in an "or" relationship.

[0030] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0031] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0032] It should be noted that similar labels and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be discussed further in subsequent figures.

[0033] This application provides a stone processing production system, which enables intelligent cutting and loading / unloading of stone, thereby improving stone processing efficiency.

[0034] like Figure 1 As shown, the stone processing production system includes:

[0035] Conveyor line 1, the conveyor line 1 is used to convey stone, the conveyor line 1 has a feeding station and at least two cutting stations, the feeding station and at least two cutting stations are arranged in sequence, and the conveyor line 1 includes a plurality of conveying sections 11 connected in sequence.

[0036] A first transport device 2 is located at the loading station and is configured to transport the stone to the first conveying section 11.

[0037] The number of cutting devices 3 is the same as the number of cutting stations, and each cutting station is provided with one cutting device 3.

[0038] A control device is communicatively connected to the plurality of conveying sections 11 and the first transport device 2, so that the control device can control the conveying status of the plurality of conveying sections 11 and the transporting status of the first transport device 2.

[0039] Specifically, conveyor line 1 is typically made of wear-resistant and corrosion-resistant metal materials, and its length and width can be matched according to the scale of the production line and the size of the stone. For example, conveyor line 1 may include belt rollers, sprockets and chains, etc., and the rollers or chains can be driven by motors or cylinders to achieve continuous and stable conveying of the stone carried on it.

[0040] The conveyor line 1 has a loading station and at least two cutting stations, which are usually arranged sequentially along the conveying direction of the conveyor line 1 to facilitate cutting of the stone after loading. The loading station is used to place the stone on the conveyor line 1, and the cutting stations are used to cut the stone.

[0041] According to the actual design, the conveyor line 1 can have two, three, four or even more cutting stations, with a corresponding cutting device 3 at each cutting station. That is, multiple cutting devices 3 correspond one-to-one with multiple cutting stations, so that different types of stone can be cut independently at their respective cutting stations, thereby improving the efficiency of stone processing.

[0042] Therefore, by setting up at least two independent cutting stations, each equipped with a dedicated cutting device 3, multiple pieces of stone can be cut simultaneously. Compared to traditional single-station production lines, this improves cutting efficiency and is especially suitable for scenarios with large-volume orders or complex cutting requirements.

[0043] In one embodiment, a positioning mechanism may also be provided on the conveyor line 1. The positioning mechanism includes, but is not limited to, cylinders, connecting rods and motors, in order to ensure the stability of the stone conveying process and avoid processing abnormalities caused by positional deviation.

[0044] like Figure 1 As shown, the first handling device 2 is positioned close to the loading station to facilitate loading operations. The first handling device 2 can be a robotic arm, robot, or other similar mechanism, and can handle the stone material by gripping with claws, suction cups, or other methods.

[0045] like Figure 1As shown, the conveyor line 1 may include multiple conveyor sections 11 connected in sequence. The multiple conveyor sections 11 extend in the same direction and together form a conveying path for the stone. Each conveyor section 11 may include a frame, a conveyor roller and a drive component mounted on the frame. The drive end of the drive component is connected to the corresponding conveyor roller to drive the conveyor roller to rotate, thereby realizing the conveying of the stone.

[0046] Each conveying section 11 is equipped with a first controller, and the first handling device 2 integrates a second controller. The control device, i.e. the main controller, is communicatively connected to the first controller and the second controller, so that the conveying status of multiple conveying sections 11 and the handling status of the first handling device 2 can be controlled by the first controller and the second controller respectively.

[0047] Therefore, conveyor line 1 adopts a multi-segment independent control design, and each conveyor segment 11 can be started, stopped and speed adjusted differently through the control device. When a certain cutting station needs to extend the processing time, only the corresponding conveyor segment 11 needs to be paused, while the upstream conveyor segment 11 can still operate normally, avoiding the overall production line from stopping; after the cutting is completed, the subsequent conveyor segment 11 can be started immediately, realizing a seamless connection between "cutting and conveying", which helps to improve equipment utilization.

[0048] For example, during the conveying process, when there is an empty position on conveyor line 1, the main controller can control the corresponding conveyor section 11 to start conveying through the first controller, so as to convey the stone from behind to the empty position, thereby improving processing efficiency; when there is no empty position on conveyor line 1, that is, when conveyor line 1 is fully loaded, the main controller can control the corresponding conveyor section 11 to stop conveying through the first controller and control the first handling device 2 to stop handling through the second controller, so as to avoid collisions or other abnormalities of the stone.

[0049] Optionally, the conveyor line 1 has a first cutting station and a second cutting station. The first cutting station is provided with a first cutting device 31, and the second cutting station is provided with a second cutting device 32. The first cutting device 31 and the second cutting device 32 are used to cut the corresponding stone materials respectively.

[0050] like Figure 1 As shown, the conveyor line 1 is equipped with two cutting stations, a first cutting station and a second cutting station, connected in series. This allows the cutting device 3 corresponding to one of the cutting stations to be selected for cutting according to the cutting requirements or different types of stone during the stone conveying process, so as to meet different cutting needs.

[0051] Optionally, the first cutting device 31 and the second cutting device 32 have different structures. In this way, the first cutting device 31 and the second cutting device 32 can achieve different cutting effects, so as to realize diverse cutting effects of stone on the same production line.

[0052] Optionally, the system includes four cutting devices 3, and the conveyor line 1 has four cutting stations arranged sequentially along the conveying direction of the conveyor line 1. The four cutting devices 3 are used to cut the corresponding stones respectively.

[0053] Specifically, four cutting stations can be connected in series on the conveyor line 1, so that during the stone conveying process, the cutting device 3 corresponding to one of the cutting stations can be selected for cutting according to the cutting requirements or different types of stone, so as to meet different cutting needs.

[0054] Optionally, at least two of the four cutting devices 3 have the same structure.

[0055] Specifically, two of the four cutting devices 3 can be set to have the same structure, three of the four cutting devices 3 can be set to have the same structure, or all four cutting devices 3 can be set to have the same structure, so that the cutting devices 3 with the same structure can achieve the same cutting effect, so that these cutting devices 3 can cut multiple pieces of stone separately, thereby improving cutting efficiency and making it easier to adapt to mass production; and it can also avoid the failure of one cutting device 3 causing the entire production line to be unable to cut.

[0056] Optionally, at least two of the four cutting devices 3 have different structures.

[0057] Specifically, two of the four cutting devices 3 can be set to have different structures, three of the four cutting devices 3 can be set to have different structures, or all four cutting devices 3 can be set to have different structures, so as to achieve different cutting effects by using multiple cutting devices 3, thereby meeting the cutting needs of different types of stone.

[0058] Optionally, it also includes a feeding section 4 and a second conveying device 5. The number of the second conveying devices 5 is the same as the number of the cutting devices 3. Each cutting device 3 has a second conveying device 5 and at least one feeding section 4 on the side away from the conveyor line 1. The second conveying device 5 is used to transport the cut stone to the corresponding feeding section 4.

[0059] like Figure 1 As shown, the unloading section 4 can be a unloading pallet or unloading bin, etc., which is used to hold the cut stone. The second handling device 5 is located near the unloading section 4 to facilitate the unloading operation. The second handling device 5 can be a robotic arm, robot, or other mechanism. The second handling device 5 can use grippers, suction cups, or other methods to transport the cut stone from the cutting table to the unloading section 4.

[0060] In one embodiment, both the first handling device 2 and the second handling device 5 include at least one suction cup, which is capable of gripping the upper surface of the stone to achieve handling.

[0061] In this embodiment, the first handling device 2 may include one or more suction cups, which can pick up the upper surface of the stone to achieve handling. The multiple suction cups can be arranged side-by-side, in an array, or in other forms.

[0062] Similarly, the second handling device 5 may also include one or more suction cups, which can grip the upper surface of the stone to achieve handling. The suction cups can be arranged side-by-side, in an array, or in other forms.

[0063] like Figure 1 As shown, the second conveying device 5 and the unloading part 4 are located on the side of the corresponding cutting device 3 away from the conveying line 1. That is, one side of each cutting device 3 is the conveying path of the conveying line 1, and the other side of each cutting device 3 is the unloading path. This allows the conveying of the stone to be cut and the unloading of the cut stone to be unloaded to be carried out independently and without interference, which helps to improve production efficiency.

[0064] Optionally, it also includes a surface treatment device, and the conveyor line 1 further has a surface treatment station located between the loading station and the first cutting station. The surface treatment device is used to perform surface treatment on the stone located at the surface treatment station before cutting.

[0065] Specifically, the surface treatment device includes, but is not limited to, a stone flame-making device and a stone bush-hammering device. The stone flame-making device is used to flame-treat the surface of the stone conveyed to the surface treatment station, and the stone bush-hammering device is used to bush-hammer the surface of the stone conveyed to the surface treatment station to meet the corresponding pre-treatment requirements before cutting.

[0066] Optionally, the conveyor line 1 further includes an adjustment section 12, the number of which is the same as the number of the cutting devices 3. The adjustment section 12 is used to transfer the stone on the conveyor line 1 to the cutting table of the corresponding cutting device 3.

[0067] like Figure 1 and Figure 2 As shown, the adjustment section 12 is located at the corresponding cutting station. The adjustment section 12 can transfer the stone on the conveyor line 1 to the cutting table of the corresponding cutting device 3, so as to facilitate the cutting process of the cutting device 3. That is, the adjustment section 12 can realize the directional transfer of the stone without interfering with the conveyor line 1.

[0068] Optionally, it also includes a lifting drive component, the drive end of each lifting drive component being connected to a corresponding adjustment section 12, and there is a height difference between the conveyor line 1 and the cutting table of the cutting device 3;

[0069] Driven by the lifting drive component, the adjusting section 12 can perform lifting and lowering movements to transfer the stone on the conveyor line 1.

[0070] like Figure 1 and Figure 2 As shown, the lifting drive component is mounted on the corresponding conveying section 11, and the drive end of the lifting drive component is connected to the corresponding adjusting section 12 for transmission, so as to drive the adjusting section 12 to realize the conveying of the stone. Among them, the adjusting section 12 is mostly a conveyor belt to facilitate the directional transfer of the stone.

[0071] like Figure 1 and Figure 2 As shown, the conveying direction of the adjustment section 12 is at an angle to the conveying direction of the conveying section 11, so as to directionally transfer the stone located on the conveying line 1 to the cutting table of the cutting device 3 on one side, without interfering with the conveying of the conveying line 1.

[0072] For example, when the cutting table of the cutting device 3 is higher than the conveyor line 1, the adjusting section 12 can be lowered to be level with the conveyor section 11 by the lifting drive component so that the stone can move onto the adjusting section 12; then, the lifting drive component can be raised to be level with the cutting table of the cutting device 3 so that the stone can be reliably transferred onto the cutting table of the cutting device 3.

[0073] Optionally, it also includes a detection device 6, which is arranged close to the cutting device 3, and is used to detect the stone at the cutting station.

[0074] like Figure 1 As shown, the detection device 6 includes, but is not limited to, a camera and sensors. On one hand, the detection device 6 can identify parameters such as the shape, outline, or size of the stone before cutting, and can transmit these parameters to the control device, so that the control device can control the cutting path of the corresponding cutting device 3, thereby obtaining a stone slab of the required specifications. That is, the detection device 6, the control device, and the cutting device 3 are linked together.

[0075] On the other hand, the detection device 6 can also detect parameters such as the position or size of the cut stone, so that the control device can control the second handling device 5 to perform the corresponding stacking operation.

[0076] Although specific embodiments of the present invention have been described in detail by way of examples, those skilled in the art should understand that the above examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Those skilled in the art should understand that modifications can be made to the above embodiments without departing from the scope and spirit of the present invention. The scope of the present invention is defined by the appended claims.

Claims

1. A stone processing production system, characterized in that, include: A conveyor line (1) is used to convey stone. The conveyor line (1) has a loading station and at least two cutting stations arranged in sequence. The conveyor line (1) includes multiple conveying sections (11) connected in sequence. A first transport device (2) is located at the loading station and is configured to transport the stone to the first conveying section (11). A cutting device (3) is provided, the number of which is the same as the number of cutting stations, and each cutting station is provided with a cutting device (3). A control device is communicatively connected to the plurality of conveying sections (11) and the first transport device (2) respectively, so that the control device can control the conveying state of the plurality of conveying sections (11) and the transporting state of the first transport device (2).

2. The stone processing and production system according to claim 1, characterized in that, The conveyor line (1) has a first cutting station and a second cutting station. The first cutting station is equipped with a first cutting device (31), and the second cutting station is equipped with a second cutting device (32). The first cutting device (31) and the second cutting device (32) are used to cut the corresponding stone materials respectively.

3. The stone processing and production system according to claim 2, characterized in that, The first cutting device (31) and the second cutting device (32) have different structures.

4. The stone processing and production system according to claim 1, characterized in that, The system includes four cutting devices (3), and the conveyor line (1) has four cutting stations. The four cutting stations are arranged sequentially along the conveying direction of the conveyor line (1). The four cutting devices (3) are used to cut the corresponding stones respectively.

5. The stone processing and production system according to claim 4, characterized in that, At least two of the four cutting devices (3) have the same structure.

6. The stone processing and production system according to claim 4, characterized in that, At least two of the four cutting devices (3) have different structures.

7. The stone processing production system according to claim 1, characterized in that, It also includes a feeding section (4) and a second conveying device (5), the number of the second conveying devices (5) being the same as the number of the cutting devices (3), and each cutting device (3) having a second conveying device (5) and at least one feeding section (4) on the side away from the conveyor line (1), the second conveying device (5) being used to convey the cut stone to the corresponding feeding section (4).

8. The stone processing production system according to claim 1, characterized in that, It also includes a surface treatment device, and the conveyor line (1) also has a surface treatment station located between the loading station and the first cutting station. The surface treatment device is used to perform surface treatment on the stone located at the surface treatment station before cutting.

9. The stone processing production system according to claim 1, characterized in that, The conveyor line (1) also includes an adjustment section (12), the number of which is the same as the number of the cutting devices (3). The adjustment section (12) is used to transfer the stone on the conveyor line (1) to the cutting table of the corresponding cutting device (3).

10. The stone processing production system according to claim 9, characterized in that, It also includes lifting drive components, the drive end of each lifting drive component is connected to a corresponding adjustment section (12) and there is a height difference between the conveyor line (1) and the cutting table of the cutting device (3); Driven by the lifting drive, the adjustment section (12) can perform lifting and lowering movements and realize the transfer of stone on the conveyor line (1).

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