Rubber compound mixer with discharge cutting assembly

Abstract

The utility model discloses a rubber compound kneading machine with discharge cutting assembly, include: kneading machine body and cutting knife, the upper left side of kneading machine body is installed with the feeding pipe, and the upper side equidistance of feeding pipe is installed with the discharge tank, the left and right sides of cutting knife all are connected with the fixed plate of jack groove, and the fixed plate is fixed on the kneading machine body, and cutting knife slidingly connects in the fixed plate, the upper of cutting knife is provided with the drive mechanism of realizing intermittent cutting, and is provided with the adjusting mechanism for controlling the cutting speed on drive mechanism. The outside of discharge tank is wound with the heating coil pipe, and the outside of heating coil pipe is installed with the heat preservation cover. The drive mechanism includes collection box, connecting block, adjusting rod, second connecting disc and drive motor. This rubber compound kneading machine with discharge cutting assembly can realize intermittent cutting, ensure that the size of the material under cutting is uniform, and conveniently adjust the cutting speed according to the need, so as to adjust the size of the material.

Description

Technical Field

[0001] This utility model relates to the technical field of rubber compound kneading machines, specifically a rubber compound kneading machine with a discharge cutting component. Background Technology

[0002] A rubber compound kneader is a device used for mixing and kneading high-viscosity materials. It is commonly used to produce silicone rubber compounds, rubber products, inks, and battery slurries. Rubber compound kneaders are generally equipped with a discharge cutting component to cut the formed material. There are various types of rubber compound kneaders with discharge cutting components on the market.

[0003] For example, the utility model patent with authorization announcement number CN222645039U discloses a rubber compound kneader with a discharge cutting component, belonging to the technical field of rubber compound kneaders. It includes a kneader housing, a kneading roller rotatably connected inside the housing, a feeding mechanism at the top of the housing, a guiding mechanism installed inside the housing, and symmetrical unloading mechanisms on both sides of the housing. The guiding mechanism includes several nested guiding plates, with a mounting shaft fixedly connected to one end of each plate. The advantages are: the guiding mechanism, with its nested guiding plates and bidirectional screw, drives a moving block to reciprocate, thereby driving the pulling shaft to move back and forth, causing the guiding plates to perform cyclic extension motion. This ensures the rubber compound material falls evenly onto the axial position of the kneading roller, achieving better kneading effect and improving processing quality.

[0004] However, based on existing solutions and actual usage, current rubber kneaders with discharge cutting components are not convenient for intermittent cutting, the cut materials are not uniform in size, and it is inconvenient to adjust the cutting speed as needed. Therefore, we propose a rubber kneader with discharge cutting components to solve the problems mentioned above. Utility Model Content

[0005] The purpose of this invention is to provide a rubber compound kneader with a discharge cutting component, in order to solve the problems mentioned in the background art that the current rubber compound kneaders with discharge cutting components are inconvenient to achieve intermittent cutting, the size of the cut materials is not uniform, and it is inconvenient to adjust the cutting speed as needed.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a rubber compound kneader with a discharge cutting component, comprising:

[0007] The kneader body has a feeding pipe installed on the upper left side of the kneader body, and discharge tanks are installed at equal intervals above the feeding pipe.

[0008] Also includes:

[0009] The cutting blade has a fixing plate connected to both its left and right sides by slots, and the fixing plate is fixed to the kneader body, and the cutting blade is slidably connected to the fixing plate;

[0010] A drive mechanism for intermittent cutting is provided above the cutting blade, and an adjustment mechanism for controlling the cutting speed is provided on the drive mechanism.

[0011] Preferably, a heating coil is wound around the outside of the discharge tank, and an insulation cover is installed on the outside of the heating coil.

[0012] Preferably, the driving mechanism includes a collection box, a connecting block, an adjusting rod, a second connecting plate, and a driving motor. The collection box and the connecting block are rotatably connected, and the adjusting rod is threaded into the connecting block. The output end of the driving motor is equipped with the second connecting plate.

[0013] Preferably, the lower end of the collection box is rotatably connected to the cutting blade, and the collection box is symmetrically arranged on the left and right sides of the cutting blade.

[0014] Preferably, the outer slot of the connecting block is connected to a limiting plate, and the limiting plate is fixed on the second connecting plate.

[0015] Preferably, the adjustment mechanism includes a first connecting wheel, a second connecting wheel, an adjustment handle, a first connecting plate, and a mounting rod. The first connecting wheel and the second connecting wheel are meshed together, and an adjustment handle is fixed to the front side of the second connecting wheel. The first connecting plate is fixed to the rear side of the second connecting wheel, and the mounting rod is threadedly connected to the interior of both the first connecting plate and the second connecting plate.

[0016] Preferably, the first connecting plate and the second connecting plate are rotatably connected, and the first connecting plate has mounting holes at equal angles inside.

[0017] Compared with the prior art, the beneficial effects of this utility model are: the compound kneader with discharge cutting component can achieve intermittent cutting, ensuring that the cut material is of uniform size, and the cutting speed can be easily adjusted as needed to adjust the material size;

[0018] 1. It is equipped with a second connecting plate, a first connecting wheel and a collection box. The second connecting plate and the first connecting plate are driven to rotate by the drive motor. The second connecting wheel and the first connecting wheel drive the adjusting rod to rotate. The collection box rotates on the connecting block and the cutting blade. The adjusting rod pulls the collection box, so that the cutting blade moves up and down back and forth, which can realize intermittent cutting and ensure that the cut material is of uniform size.

[0019] 2. It is equipped with a second connecting wheel, a first connecting plate and a mounting rod. Both the first and second connecting plates are threaded to the mounting rod. When the mounting rod is removed and the second connecting wheel is rotated, the first connecting wheel drives the adjusting rod to rotate, thereby adjusting the position of the connecting block on the adjusting rod. This allows for easy adjustment of the cutting speed as needed, thus adjusting the size of the material.

[0020] 3. It is equipped with a discharge tank, heating coil and heat insulation cover. The heating coil is wrapped around the outside of the discharge tank and the heat insulation cover is connected to the outside of the heating coil by a groove. This can effectively prevent the rubber material from cooling and solidifying, and ensure the normal operation of the kneader. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the overall structure connecting the discharge tank and the heating coil of this utility model;

[0023] Figure 3 This is a schematic diagram of the overall structure connecting the cutting blade and the collection box of this utility model;

[0024] Figure 4 This is a schematic diagram of the overall structure connecting the first connecting wheel and the second connecting wheel of this utility model;

[0025] Figure 5 This is a schematic diagram of the overall structure of the connection between the first connecting plate and the second connecting plate of this utility model.

[0026] In the diagram: 1. Kneader body; 2. Feeding pipe; 3. Discharge tank; 4. Heating coil; 5. Insulation cover; 6. Fixing plate; 7. Cutting blade; 8. Collection box; 9. Connecting block; 10. Adjusting rod; 11. First connecting wheel; 12. Second connecting wheel; 13. Adjusting handle; 14. First connecting plate; 15. Second connecting plate; 16. Drive motor; 17. Mounting rod; 18. Mounting hole; 19. Limiting plate. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figures 1-5This utility model provides a technical solution: a rubber compound kneader with a discharge cutting component, including a kneader body 1, a feeding pipe 2, a discharge tank 3, a heating coil 4, a heat insulation cover 5, a fixing plate 6, a cutting blade 7, a collection box 8, a connecting block 9, an adjusting rod 10, a first connecting wheel 11, a second connecting wheel 12, an adjusting handle 13, a first connecting plate 14, a second connecting plate 15, a drive motor 16, a mounting rod 17, a mounting hole 18, and a limiting plate 19;

[0029] First, as attached Figure 1 As shown, a feeding pipe 2 is installed on the upper left side of the kneader body 1. A discharge tank 3 is installed at equal intervals above the feeding pipe 2. The rubber material is stored in the discharge tank 3. The rubber material in the discharge tank 3 is injected into the feeding pipe 2. The feeding pipe 2 feeds the rubber material into the kneader body 1 for processing. The processed rubber material is discharged from the front and rear sides of the kneader body 1. A fixing plate 6 is fixed on the kneader body 1. A cutting blade 7 is slidably connected in the fixing plate 6. The cutting blade 7 cuts the rubber material. The left and right sides of the cutting blade 7 are connected to the fixing plate 6 with slots to ensure the stability of the cutting blade 7. A drive mechanism for intermittent cutting is set above the cutting blade 7 to make the material cut evenly. An adjustment mechanism for controlling the cutting speed is set on the drive mechanism, which can adjust the cutting speed as needed.

[0030] As attached Figure 1 and attached Figure 2 As shown, a heating coil 4 is wrapped around the outside of the discharge tank 3. When the power supply connected to the outside of the heating coil 4 is turned on, the heating coil 4 is heated to ensure the temperature of the rubber material in the discharge tank 3 and prevent the rubber material from solidifying due to low temperature, thus ensuring normal material discharge. An insulation cover 5 is installed on the outside of the heating coil 4 to reduce heat loss and improve heating efficiency.

[0031] As attached Figure 1 Appendix Figure 3 Appendix Figure 4 and attached Figure 5As shown, the drive mechanism includes a collection box 8, a connecting block 9, an adjusting rod 10, a second connecting plate 15, and a drive motor 16. When the drive motor 16 is turned on, it drives the second connecting plate 15 mounted on its output end to rotate. A first connecting plate 14 is mounted on the front side of the second connecting plate 15, and the second connecting plate 15 drives the first connecting plate 14 to rotate. A second connecting wheel 12 is mounted on the front side of the first connecting plate 14, and the outer side of the second connecting wheel 12 is meshed with the first connecting wheel 11. The second connecting wheel 12 drives the first connecting wheel 11 to rotate, causing the first connecting wheel 11 to rotate. The adjusting rod 10 fixed on the right side of the receiving wheel 11 rotates around the central axis of the second connecting wheel 12. The connecting block 9 installed on the outside of the adjusting rod 10 also rotates around the central axis of the second connecting wheel 12. The upper end of the collection box 8 rotates on the connecting block 9, and the lower end of the collection box 8 rotates on the cutting blade 7. The collection box 8 pulls the cutting blade 7 up and down, so that the cutting blade 7 slides in the fixed plate 6 connected to it in the slot. The fixed plates 6, which are symmetrically distributed on the left and right, limit the cutting blade 7, so that the cutting blade 7 moves stably. The cutting blade 7 reciprocates up and down, and cuts the discharged material evenly.

[0032] As attached Figure 1 Appendix Figure 3 Appendix Figure 4 and attached Figure 5 As shown, the adjustment mechanism includes a first connecting wheel 11, a second connecting wheel 12, an adjustment handle 13, a first connecting plate 14, and a mounting rod 17. When the cutting speed needs to be changed, the mounting rod 17 is threaded into both the first connecting plate 14 and the second connecting plate 15. Rotating the mounting rod 17 disengages it from the first connecting plate 14 and the second connecting plate 15. The adjustment handle 13 is fixed to the front of the second connecting wheel 12, and the first connecting plate 14 is fixed to the rear of the second connecting wheel 12. Then, rotating the adjustment handle 13 causes the first connecting plate 14 to rotate on the second connecting plate 15, engaging the second connecting wheel 12 with the first connecting wheel 11. The second connecting wheel 12 drives the first connecting wheel 11. The first connecting wheel 11 rotates on the limiting plate 19. An adjusting rod 10 is fixed on the right side of the first connecting wheel 11. The adjusting rod 10 is threadedly connected to the connecting block 9. The first connecting wheel 11 drives the connecting block 9 to move. The outer slot of the connecting block 9 is connected to the limiting plate 19. The limiting plate 19 limits the connecting block 9. Then, the mounting rod 17 is threadedly connected to the first connecting plate 14 and the second connecting plate 15, fixing the first connecting plate 14 on the second connecting plate 15. Multiple mounting holes 18 are opened at equal angles in the first connecting plate 14, which can fix the first connecting plate 14 at different angles. By adjusting the position of the connecting block 9, the swing amplitude of the collection box 8 can be adjusted, thereby changing the sliding speed of the cutting blade 7.

[0033] This is the entire working process of the rubber compound kneader with discharge cutting components. Any content not described in detail in this specification is prior art known to those skilled in the art.

[0034] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0035] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A rubber compound kneader with a discharge cutting component, comprising: Kneader body (1), a feeding pipe (2) is installed on the upper left side of the kneader body (1), and discharge tanks (3) are installed at equal intervals above the feeding pipe (2). Its characteristic is that it further includes: The cutting blade (7) has a slot on both sides connected to a fixing plate (6), and the fixing plate (6) is fixed on the kneader body (1), and the cutting blade (7) is slidably connected in the fixing plate (6); A drive mechanism for intermittent cutting is provided above the cutting blade (7), and an adjustment mechanism for controlling the cutting speed is provided on the drive mechanism.

2. A rubber compound kneader with a discharge cutting component according to claim 1, characterized in that: The outer side of the discharge tank (3) is wrapped with a heating coil (4), and an insulation cover (5) is installed on the outer side of the heating coil (4).

3. A rubber compound kneader with a discharge cutting component according to claim 1, characterized in that: The drive mechanism includes a collection box (8), a connecting block (9), an adjusting rod (10), a second connecting plate (15), and a drive motor (16). The collection box (8) and the connecting block (9) are rotatably connected, and the adjusting rod (10) is internally threaded onto the connecting block (9). The second connecting plate (15) is installed at the output end of the drive motor (16).

4. A rubber compound kneader with a discharge cutting component according to claim 3, characterized in that: The lower end of the collection box (8) is rotatably connected to the cutting blade (7), and the collection box (8) is symmetrically arranged on the left and right sides of the cutting blade (7).

5. A rubber compound kneader with a discharge cutting component according to claim 3, characterized in that: The outer slot of the connecting block (9) is connected to the limiting plate (19), and the limiting plate (19) is fixed on the second connecting plate (15).

6. A rubber compound kneader with a discharge cutting component according to claim 1, characterized in that: The adjustment mechanism includes a first connecting wheel (11), a second connecting wheel (12), an adjustment handle (13), a first connecting plate (14), and a mounting rod (17). The first connecting wheel (11) and the second connecting wheel (12) are meshed together, and the adjustment handle (13) is fixed to the front side of the second connecting wheel (12). The first connecting plate (14) is fixed to the rear side of the second connecting wheel (12). The mounting rod (17) is threaded into the interior of both the first connecting plate (14) and the second connecting plate (15).

7. A rubber compound kneader with a discharge cutting component according to claim 6, characterized in that: The first connecting plate (14) and the second connecting plate (15) are rotatably connected, and the first connecting plate (14) has mounting holes (18) at equal angles inside.

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