Energy-efficient temperature control device for open mill

Abstract

The utility model discloses a kind of efficient energy-saving type open mill temperature regulation and control devices, it is related to regulation and control device technical field, including chassis and power structure;First, start motor in power structure, the power output shaft of motor will drive rotating shaft rotation, fixed driving gear on rotating shaft also synchronously rotate, driving gear and driven gear are mutually engaged, driven gear is driven to rotate under meshing effect, and driven gear is fixedly connected with second fixed tube of one side, this makes second fixed tube and the first fixed tube connected with it rotate together, and further drive corresponding roller start to rotate, while this, first gear installed on this first fixed tube and second gear on the other side first fixed tube are engaged, under the transmission effect of gear, the roller of the other side is also synchronously rotated, finally realize the rotation of two rollers in opposite directions, this rotation mode can produce enough shear force and extrusion pressure to material, satisfy the basic demand when material mixes.

Description

Technical Field

[0001] This utility model relates to the field of control device technology, specifically a high-efficiency and energy-saving open mill temperature control device. Background Technology

[0002] A two-roll mill is a widely used piece of machinery in the processing of polymer materials such as rubber and plastics. Its main function is in the mixing and plasticizing of materials. In rubber processing, it can thoroughly mix raw rubber with various additives such as carbon black, vulcanizing agents, and accelerators. Through the shearing and extrusion action of the rollers, the additives are evenly dispersed in the raw rubber, laying the foundation for subsequent vulcanization molding. In plastics processing, the two-roll mill can plasticize plastic raw materials, that is, transform solid plastics into a uniform molten state through heating and mechanical shearing force. It can also fuse different types of plastics or plastics with additives to form mixtures with specific properties. However, during operation, the rollers of the two-roll mill generate heat. If the roller temperature is too high, it may cause premature vulcanization of the rubber, damaging its properties and affecting the subsequent products. Quality stability is crucial in plastic processing. Excessive temperature can cause plastic degradation, leading to decreased material properties, discoloration, cracking, and other issues. It also increases energy consumption, resulting in energy waste, higher scrap rates, and higher production costs. Furthermore, the water used in heating and cooling processes is often consumed only once, with large amounts of hot or cold water being directly discharged. This not only wastes water resources but also causes the loss of heat or cold energy carried by the water, further exacerbating energy consumption. Moreover, the low energy conversion efficiency during temperature control means that excess heat or cold cannot be recovered and reused, resulting in persistently high energy consumption throughout the production process. This contradicts the current concepts of green production and energy conservation. Therefore, those skilled in the art have developed a high-efficiency, energy-saving open mill temperature control device to address the problems mentioned in the background. Utility Model Content

[0003] The purpose of this invention is to provide a high-efficiency and energy-saving open mill temperature control device to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A high-efficiency and energy-saving open mill temperature control device includes a chassis and a power structure. A first connecting frame is fixedly connected to one side of the chassis, and a second connecting frame is fixedly connected to the other side of the chassis. The power structure is fixedly connected to the top of the second connecting frame. Two rollers are rotatably connected between the first connecting frame and the second connecting frame, and the two rollers are located directly above the chassis.

[0006] As a further embodiment of this utility model: the power structure includes a motor, a rotating shaft, a first gear, a second gear, a first fixed tube, and a second fixed tube. The first fixed tube is fixedly connected to one side of each of the two rollers, and the first fixed tube passes through one side of the second connecting frame and is fixedly connected to the second fixed tube. The first fixed tube and the second fixed tube are rotatably connected to the second connecting frame. The power output shaft of the motor is fixedly connected to the rotating shaft. The rotating shaft passes through the top of the second connecting frame and extends into its interior on the side away from the motor, and is fixedly connected to the drive gear.

[0007] As a further embodiment of this utility model: the rotating shaft is rotatably connected to the second connecting frame, the driven gear is meshed with the driven gear on one side, the driven gear is fixedly connected to the second fixed tube on the corresponding side, the first fixed tube near the driven gear is fixedly connected to the first gear, the first gear is meshed with the second gear on one side, and the second gear is fixedly connected to the first fixed tube on the other side.

[0008] As a further embodiment of this utility model: the second fixed pipe on the power structure is fixedly connected to a drain pipe on the side away from the first fixed pipe, and a drain valve is fixedly connected to each drain pipe. The drain pipe is rotatably connected to an inlet pipe on the side away from the second fixed pipe, and the roller is fixedly connected to a third fixed pipe on the side away from the first fixed pipe.

[0009] As a further embodiment of this utility model: the side of the third fixed tube away from the roller passes through the side of the first connecting frame and is respectively fixedly connected to the second connecting tube and the third connecting tube. The third fixed tube is rotatably connected to the first connecting frame, and the third connecting tube and the second connecting tube are connected. A second control valve is fixedly connected to the lower tube arm of the second connecting tube. A first connecting tube is fixedly connected to one side of the second connecting tube, and a first control valve is fixedly connected to the first connecting tube.

[0010] As a further embodiment of this utility model: a second water tank is fixedly connected to the side of the first connecting frame away from the roller, a first water tank is fixedly connected to one side of the second water tank, a second protective box is fixedly connected to the top side of the first water tank, a first protective box is fixedly connected to the lower part of the side of the second water tank away from the first water tank, and a water storage tank is fixedly connected to the side of the second connecting frame away from the roller.

[0011] As a further embodiment of this utility model: both the water storage tank and the first water tank are equipped with condenser pipes, and a first cooler and a second cooler are fixedly installed on one side of each. A second delivery pump and a first delivery pump are installed in the second protective box and the first protective box, respectively. One side of the first delivery pump is connected to the pipe of the second water tank, and the other side of the first delivery pump is fixedly connected to the second connecting pipe. One side of the second delivery pump is connected to the pipe of the first water tank, and the other side of the second delivery pump is fixedly connected to the first connecting pipe. A heating pipe is installed in the second water tank.

[0012] As a further embodiment of this utility model: the first water storage tank and the water storage tank are connected by a conveying pipe, and a conveying valve is fixedly connected to one side of the conveying pipe arm. A cooling plate is fixedly connected to the conveying pipe, and the side of the inlet pipe away from the drain pipe is fixedly connected to the water storage tank.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. In use, firstly, the motor in the power structure is started. The motor's power output shaft drives the rotating shaft to rotate, and the driving gear fixed on the rotating shaft also rotates synchronously. The driving gear and the driven gear mesh with each other. Under the meshing action, the driven gear is driven to rotate. The driven gear is fixedly connected to the second fixed tube on one side, which causes the second fixed tube and the first fixed tube connected to it to rotate together, thereby driving the corresponding roller to start rotating. At the same time, the first gear installed on the first fixed tube meshes with the second gear on the other side of the first fixed tube. Under the transmission action of the gears, the roller on the other side also rotates synchronously, ultimately realizing the opposite rotation of the two rollers. This rotation method can generate sufficient shearing and extrusion forces on the material to meet the basic requirements of material mixing.

[0015] 2. When the rollers need to be heated to meet the material processing requirements, the heating pipe in the second water tank will start working to heat the water in the tank to the required temperature. Then, the first conveying pump in the first protective box will start to pressurize the heated hot water. The hot water will be conveyed to the inside of the two rollers through the second connecting pipe, the third connecting pipe and the third fixed pipe in sequence. The hot water flows in the flow channel inside the rollers, fully contacts the inner wall of the rollers and exchanges heat, transferring heat to the rollers and gradually increasing the temperature of the rollers. This heating process can effectively promote the chemical reaction of the materials, allowing the various components in the materials to be more fully integrated, thereby improving the uniformity and physical properties of the product.

[0016] 3. If the rollers become too hot due to friction or other factors during the material mixing process and require cooling, the condenser in the water tank will cool the water under the action of the first cooler, reducing the water temperature in the tank to a suitable range. The cooled water then enters the second and first fixed pipes through the inlet pipe, and then flows into the rollers. As the cold water flows inside the rollers, it absorbs a large amount of heat generated during the operation of the rollers, thereby gradually reducing the temperature of the rollers. This ensures that the materials can be mixed within a suitable temperature range, which is beneficial to improving product quality and production stability.

[0017] 4. After the water entering the roller completes the heat exchange, it will flow out from the drain pipe and into the water storage tank when the drain valve is opened. At this time, if it is necessary to drain the water, the control valve on the water storage tank can be opened and the water will flow out through a special pipe.

[0018] 5. Considering water resource recycling, water can be directly cooled again in the storage tank via condenser tubes. After initial cooling via condenser tubes, the delivery valve on the delivery pipe is opened, and the water is transported through the delivery pipe. While flowing through the delivery pipe, the cooling plate will cool the water flow a second time, allowing for more precise temperature control. Subsequently, the water, after two cooling processes, smoothly enters the first storage tank, which is also equipped with condenser tubes. The second chiller will perform a third deep cooling on the water in the tank, stabilizing the water temperature at a set value suitable for participating in the cooling cycle. When the roller needs to be cooled again, the second delivery pump in the second protective box is activated, transporting the deeply cooled water from the first storage tank through the first connecting pipe to the second connecting pipe, and then through the third connecting pipe and the third fixed pipe back into the roller to continue its cooling effect, achieving efficient water resource recycling and demonstrating the energy-saving characteristics of the device. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of a high-efficiency and energy-saving open mill temperature control device.

[0020] Figure 2 This is a side view of a high-efficiency and energy-saving open mill temperature control device.

[0021] Figure 3 This is a schematic diagram of a partial structure in a high-efficiency and energy-saving open mill temperature control device.

[0022] Figure 4 This is a schematic diagram of the roller connection structure in a high-efficiency and energy-saving open mill temperature control device.

[0023] Figure 5 This is a schematic diagram of the second connecting frame structure in a high-efficiency and energy-saving open mill temperature control device.

[0024] Figure 6 This is a schematic diagram of the power structure in a high-efficiency and energy-saving open mill temperature control device.

[0025] In the diagram: 1. Chassis; 2. First connecting frame; 3. Second connecting frame; 4. First protective box; 5. Power structure; 51. Motor; 52. Rotating shaft; 53. First gear; 54. Second gear; 55. First fixed pipe; 56. Second fixed pipe; 6. Roller; 7. Water inlet pipe; 8. Water storage tank; 9. First cooler; 10. Conveying pipe; 11. Cooling plate; 12. Conveying valve; 13. First water storage tank; 14. Second cooler; 15. Second protective box; 16. Second water storage tank; 17. First control valve; 18. First connecting pipe; 19. Second connecting pipe; 20. Third connecting pipe; 21. Third fixed pipe; 22. Drain pipe; 23. Drain valve; 24. Second control valve. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Example 1

[0028] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6This embodiment provides a high-efficiency and energy-saving open mill temperature control device, including a chassis 1 and a power structure 5. A first connecting frame 2 is fixedly connected to one side of the chassis 1, and a second connecting frame 3 is fixedly connected to the other side of the chassis 1. The power structure 5 is fixedly connected to the top of the second connecting frame 3. Two rollers 6 are rotatably connected between the first connecting frame 2 and the second connecting frame 3, and the two rollers 6 are located directly above the chassis 1. Drain pipes 22 are fixedly connected to the second fixed pipe 56 on the side away from the first fixed pipe 55 on the power structure 5. Drain valves 23 are fixedly connected to each drain pipe 22. Water inlet pipes 7 are rotatably connected to the side of the drain pipes 22 away from the second fixed pipe 56 on the side away from the second fixed pipe 56. A third fixed pipe is fixedly connected to the side of each roller 6 away from the first fixed pipe 55 on the side away from the first fixed pipe 55. After the water entering the roller 6 completes heat exchange, it will flow out from the drain pipe 22 and into the water storage tank 8 when the drain valve 23 is opened. At this time, if it is necessary to drain the water, the control valve on the water storage tank 8 can be opened, and the water will flow out through a special pipe. The side of the third fixed pipe 21 away from the roller 6 passes through the side of the first connecting frame 2 and is respectively fixedly connected to the second connecting pipe 19 and the third connecting pipe 20. The third fixed pipe 21 is rotatably connected to the first connecting frame 2, and the third connecting pipe 20 is connected to the second connecting pipe 19. The second control valve 24 is fixedly connected to the lower pipe arm of the second connecting pipe 19. The first connecting pipe 18 is fixedly connected to one side of the second connecting pipe 19, and the first control valve 24 is fixedly connected to the first connecting pipe 18. Valve 17; A second water tank 16 is fixedly connected to the side of the first connecting frame 2 away from the roller 6, a first water tank 13 is fixedly connected to one side of the second water tank 16, a second protective box 15 is fixedly connected to the top side of the first water tank 13, a first protective box 4 is fixedly connected to the lower part of the side of the second water tank 16 away from the first water tank 13, and a water storage tank 8 is fixedly connected to the side of the second connecting frame 3 away from the roller 6; both the water storage tank 8 and the first water tank 13 are equipped with condenser pipes, and a first cooler 9 and a second cooler 14 are fixedly installed on one side of each, respectively; a second delivery pump and a first delivery pump are installed in the second protective box 15 and the first protective box 4, respectively, and one side of the first delivery pump is connected to the pipe of the second water tank 16, and the first delivery pump is connected to the other side of the pipe. One side is fixedly connected to the second connecting pipe 19, one side of the second conveying pump is connected to the first water tank 13, and the other side of the second conveying pump is fixedly connected to the first connecting pipe 18. A heating pipe is installed in the second water tank 16. When the roller 6 needs to be heated to meet the material processing requirements, the heating pipe in the second water tank 16 will start to work and heat the water in the tank to reach the temperature required by the process. Then, the first conveying pump in the first protective box 4 starts to pressurize the heated hot water and deliver it to the inside of the two rollers 6, thereby gradually increasing the temperature of the rollers 6. This heating process can effectively promote the chemical reaction of the material and allow the various components in the material to be more fully integrated, thereby improving the uniformity and physical properties of the product.When cooling is required, the condenser in the water tank 8 will cool the water under the action of the first cooler 9, reducing the water temperature in the water tank 8 to a suitable range. As the cooled water flows inside the roller 6, it absorbs a large amount of heat generated during the roller 6's operation, gradually lowering the roller 6's temperature. This ensures that the materials can be mixed within a suitable temperature range, which is beneficial for improving product quality and production stability. The first water tank 13 and the water tank 8 are connected by a conveying pipe 10, with a conveying valve 12 fixedly connected to one side of the conveying pipe 10. A cooling plate 11 is fixedly connected to the conveying pipe 10, and the side of the inlet pipe 7 away from the drain pipe 22 is fixedly connected to the water tank 8. If water recycling is considered, the water can be directly cooled again in the water tank 8 through the condenser before the conveying valve is opened. 12. Water is transported through the conveying pipe 10. While flowing through the conveying pipe 10, the cooling plate 11 performs a secondary cooling of the water flow, allowing for more precise temperature control. Subsequently, the water, after two cooling processes, smoothly enters the first water tank 13. The first water tank 13 is also equipped with a condenser pipe, and the second cooler 14 performs a third deep cooling of the water in the tank, stabilizing the water temperature at a set value suitable for participating in the cooling cycle. When the roller 6 needs to be cooled again, the second conveying pump in the second protective box 15 starts, transporting the deeply cooled water from the first water tank 13 through the first connecting pipe 18 to the second connecting pipe 19, and then through the third connecting pipe 20 and the third fixed pipe 21 back into the roller 6 to continue its cooling effect, achieving efficient recycling of water resources and demonstrating the energy-saving characteristics of the device.

[0029] Example 2

[0030] Reference Figure 1-6This embodiment is based on the previous embodiment, but differs in that the power structure 5 includes a motor 51, a rotating shaft 52, a first gear 53, a second gear 54, a first fixed tube 55, and a second fixed tube 56. The two rollers 6 are each fixedly connected to one side of the first fixed tube 55, and one side of each first fixed tube 55 extends through one side of the second connecting frame 3 and is fixedly connected to the second fixed tube 56. The first fixed tube 55 and the second fixed tube 56 are rotatably connected to the second connecting frame 3. The power output shaft of the motor 51 is fixedly connected to the rotating shaft 52. The rotating shaft 52, on the side away from the motor 51, extends through the top of the second connecting frame 3 and into its interior, and is fixedly connected to a drive gear. The rotating shaft 52 is rotatably connected to the second connecting frame 3. One side of the drive gear is meshed with a driven gear, and the driven gear is fixedly connected to the corresponding second fixed tube 56. A first fixed tube 55 near the driven gear is fixedly connected to... A first gear 53 is connected to a second gear 54 on one side. The second gear 54 is fixedly connected to a first fixed tube 55 on the other side. When the starting motor 51 drives the rotating shaft 52 to rotate, the driving gear fixed on the rotating shaft 52 also rotates synchronously. The driving gear and the driven gear mesh with each other. Under the meshing action, the driven gear is driven to rotate. The driven gear is fixedly connected to a second fixed tube 56 on one side, which causes the second fixed tube 56 and the first fixed tube 55 connected to it to rotate together, thereby driving the corresponding roller 6 to start rotating. At the same time, the first gear 53 installed on the first fixed tube 55 meshes with the second gear 54 on the other side of the first fixed tube 55. Under the transmission action of the gears, the roller 6 on the other side also rotates synchronously, ultimately realizing the opposite rotation of the two rollers 6. This rotation method can generate sufficient shearing and extrusion forces on the material to meet the basic requirements of material mixing.

[0031] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0032] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A high-efficiency and energy-saving open mill temperature control device, comprising a chassis (1) and a power structure (5), characterized in that, The chassis (1) is fixedly connected to a first connecting frame (2) on one side and to a second connecting frame (3) on the other side. A power structure (5) is fixedly connected to the top of the second connecting frame (3). Two rollers (6) are rotatably connected between the first connecting frame (2) and the second connecting frame (3), and the two rollers (6) are located directly above the chassis (1).

2. The high-efficiency and energy-saving open mill temperature control device according to claim 1, characterized in that, The power structure (5) includes a motor (51), a rotating shaft (52), a first gear (53), a second gear (54), a first fixed tube (55), and a second fixed tube (56). The first fixed tube (55) is fixedly connected to one side of each of the two rollers (6), and the first fixed tube (55) passes through one side of the second connecting frame (3) and is fixedly connected to the second fixed tube (56). The first fixed tube (55) and the second fixed tube (56) are rotatably connected to the second connecting frame (3). The power output shaft of the motor (51) is fixedly connected to the rotating shaft (52). The rotating shaft (52) passes through the top of the second connecting frame (3) and extends into its interior on the side away from the motor (51), and is fixedly connected to the drive gear.

3. The high-efficiency and energy-saving open mill temperature control device according to claim 2, characterized in that, The rotating shaft (52) is rotatably connected to the second connecting frame (3). A driven gear is meshed with one side of the driving gear. The driven gear is fixedly connected to the second fixed tube (56) on one side. A first gear (53) is fixedly connected to the first fixed tube (55) near the driven gear. A second gear (54) is meshed with one side of the first gear (53). The second gear (54) is fixedly connected to the first fixed tube (55) on the other side.

4. The high-efficiency and energy-saving open mill temperature control device according to claim 1, characterized in that, The second fixed pipe (56) on the power structure (5) is fixedly connected to a drain pipe (22) on the side away from the first fixed pipe (55). A drain valve (23) is fixedly connected to each drain pipe (22). A water inlet pipe (7) is rotatably connected to the side of the drain pipe (22) away from the second fixed pipe (56). A third fixed pipe (21) is fixedly connected to the side of the roller (6) away from the first fixed pipe (55).

5. The high-efficiency and energy-saving open mill temperature control device according to claim 4, characterized in that, The third fixed tube (21) on the side away from the roller (6) passes through one side of the first connecting frame (2) and is fixedly connected to the second connecting tube (19) and the third connecting tube (20) respectively. The third fixed tube (21) is rotatably connected to the first connecting frame (2), and the third connecting tube (20) is connected to the second connecting tube (19). The second control valve (24) is fixedly connected to the lower tube arm of the second connecting tube (19). The first connecting tube (18) is fixedly connected to one side of the second connecting tube (19), and the first control valve (17) is fixedly connected to the first connecting tube (18).

6. The high-efficiency and energy-saving open mill temperature control device according to claim 1, characterized in that, The first connecting frame (2) is fixedly connected to the side away from the roller (6) with a second water tank (16), the second water tank (16) is fixedly connected to the side with a first water tank (13), the top side of the first water tank (13) is fixedly connected to a second protective box (15), the lower part of the side of the second water tank (16) away from the first water tank (13) is fixedly connected to a first protective box (4), and the second connecting frame (3) is fixedly connected to the side away from the roller (6) with a water storage tank (8).

7. The high-efficiency and energy-saving open mill temperature control device according to claim 6, characterized in that, The water storage tank (8) and the first water storage tank (13) are both equipped with condenser pipes, and a first cooler (9) and a second cooler (14) are fixedly installed on one side of each tank. A second delivery pump and a first delivery pump are installed in the second protective box (15) and the first protective box (4), respectively. One side of the first delivery pump is connected to the pipe of the second water storage tank (16), and the other side of the first delivery pump is fixedly connected to the second connecting pipe (19). One side of the second delivery pump is connected to the pipe of the first water storage tank (13), and the other side of the second delivery pump is fixedly connected to the first connecting pipe (18). A heating pipe is installed in the second water storage tank (16).

8. The high-efficiency and energy-saving open mill temperature control device according to claim 6, characterized in that, The first water tank (13) and the water storage tank (8) are connected by a delivery pipe (10), and a delivery valve (12) is fixedly connected to one side of the delivery pipe (10). A cooling plate (11) is fixedly connected to the delivery pipe (10), and the side of the water inlet pipe (7) away from the drain pipe (22) is fixedly connected to the water storage tank (8).

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