PE protective film production scrap recycling device
By designing a Z-shaped conveyor, connectors, dust removal section, and crushing and collection section, combined with an ion fan and static elimination rod, the static electricity and dust problems in PE protective film production are solved, achieving thorough crushing and efficient recycling of the fragments.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DAYE TONGFENG PACKAGING MATERIALS CO LTD
- Filing Date
- 2025-09-22
- Publication Date
- 2026-07-14
AI Technical Summary
During the production of PE protective film, static electricity is generated by friction of the scrap material, which is then adsorbed into the crushing blade or recycling device, resulting in incomplete crushing. Furthermore, the dust generated during the crushing process affects the health of the operators.
It employs a Z-shaped conveyor section, connectors, dust removal section, and pulverizing and collecting section, combined with first and second ion fans and static eliminator bars, to eliminate static electricity and collect dust, ensuring thorough pulverization.
It achieves complete pulverization of protective film fragments, preventing them from adsorbing into the recycling device, improving recycling efficiency, preventing dust from flying, and protecting the health of operators.
Smart Images

Figure CN224489719U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of PE protective film technology, and in particular to a device for recycling PE protective film production debris. Background Technology
[0002] PE protective film is the simplest high-molecular organic compound in terms of structure and is the most widely used polymer material in the world today. PE protective film uses special polyethylene plastic film as the base material and is divided into high-density polyethylene protective film, medium-density polyethylene and low-density polyethylene according to different densities.
[0003] Currently, the scraps generated during the production of PE protective film need to be crushed, recycled, and reused. However, there are still some shortcomings: during the recycling process, the scraps generate static electricity through friction, which is adsorbed into the crushing blade or the cavity of the recycling device, resulting in incomplete crushing and affecting the recycling efficiency. In addition, a lot of dust is generated during the crushing process, which affects the health of the operators. Utility Model Content
[0004] The purpose of this invention is to address the aforementioned shortcomings by providing a PE protective film production waste recycling device that eliminates static electricity in the PE protective film, prevents it from adsorbing into the recycling device's cavity, facilitates thorough crushing, improves recycling efficiency, and prevents dust from flying.
[0005] To solve the above-mentioned technical problems, this utility model adopts the following technical solution: a PE protective film production waste recycling device, comprising:
[0006] Z-shaped conveyor section;
[0007] A connector is provided at the end of the Z-shaped conveyor section to receive protective film fragments conveyed by the Z-shaped conveyor section;
[0008] The dust collection unit is located at the top of the connector and is used to collect dust generated at the Z-shaped conveyor and the connector.
[0009] A crushing and collecting section is located at the bottom of the connector to collect and crush protective film fragments;
[0010] The static eliminator includes a first ion fan disposed on the Z-shaped conveyor section, a second ion fan disposed on the crushing and collecting section, and a static eliminator rod disposed in the middle of the crushing and collecting section. The first ion fan is used to eliminate static electricity on the Z-shaped conveyor section, the second ion fan is used to eliminate static electricity on the connecting member, and the static eliminator rod is used to eliminate static electricity generated during crushing in the crushing and collecting section.
[0011] Furthermore, the Z-shaped conveyor section includes a protective shell and a Z-shaped conveyor belt disposed inside the protective shell;
[0012] It also includes a feed inlet located on the top of the protective housing and a feeding plate located on the Z-shaped conveyor belt;
[0013] It also includes baffles symmetrically arranged along the length of the Z-shaped conveyor belt.
[0014] Furthermore, the connector has a feeding port at the end of the Z-shaped conveyor section away from the feed inlet, and the connector is used to collect the protective film fragments conveyed by the Z-shaped conveyor section.
[0015] Furthermore, the dust removal unit includes a dust collection box disposed on one side of the crushing and collecting unit and a dust adsorption plate disposed on the top of the connector;
[0016] It also includes a connecting pipe installed on top of the dust adsorption plate for conveying dust to the dust collection box, a pump body is provided in the middle of the connecting pipe, and a dustproof net is provided inside the dust collection box;
[0017] It also includes a breather valve located on top of the dust collection box and a dust removal liquid located inside the dust collection box for dust removal.
[0018] Furthermore, the connecting pipe extends to the bottom of the dustproof net, and the level of the dust removal liquid is located above the dustproof net.
[0019] Furthermore, the crushing and collecting section includes a crushing box disposed at the bottom of the connector and a funnel disposed at the bottom of the crushing box for discharging the crushed protective film;
[0020] It also includes crushing rollers symmetrically arranged inside the crushing box and partitions arranged inside the crushing box and located on the crushing rollers.
[0021] Furthermore, the crushing roller is provided with a conical blade, and the partition plate is provided with a groove adapted to the crushing roller.
[0022] The beneficial effects of this utility model are reflected in:
[0023] This invention receives protective film fragments through the feed inlet on the Z-shaped conveyor section. A feeding plate and baffles on the Z-shaped conveyor belt prevent the fragments from falling. The fragments enter the connector along the Z-shaped conveyor belt, where a first and second ion fan removes static electricity. A pump then extracts dust from the connector, which is transported via a dust suction cup and connecting pipe to a location below the dustproof plate and dust removal liquid. The purified gas is discharged through a breather valve. The fragments are then thoroughly pulverized by a powder roller and partitions. Static electricity is eliminated from the pulverized protective film using an anti-static rod, preventing the film from adhering to the Z-shaped conveyor belt outlet, connector, and the inner wall of the pulverizing chamber. This process eliminates static electricity in the PE protective film, preventing it from adsorbing into the recycling device's cavity, facilitating thorough pulverization, improving recycling efficiency, and preventing dust from flying. Attached Figure Description
[0024] Figure 1 This is a perspective view of the present invention;
[0025] Figure 2 This is another perspective three-dimensional structural view of the present invention;
[0026] Figure 3 This is a three-dimensional structural cross-sectional view of the present invention;
[0027] Figure 4 This is a perspective view of the Z-shaped conveyor belt and connector of this utility model;
[0028] Figure 5 This is a perspective view of the dust removal section and the crushing and collecting section of this utility model.
[0029] In the picture:
[0030] 1. Z-shaped conveyor section; 11. Protective shell; 12. Feed inlet; 13. Z-shaped conveyor belt; 14. Feeding plate; 15. Baffle;
[0031] 2. Connecting parts;
[0032] 3. Dust removal section; 31. Dust collection box; 32. Dust adsorption tray; 33. Connecting pipe; 34. Pump body;
[0033] 4. Crushing and collecting section; 41. Crushing box; 42. Funnel component; 43. Baffle plate; 44. Crushing roller;
[0034] 5. Static eliminator; 51. First ion fan; 52. Second ion fan; 53. Static eliminator rod. Detailed Implementation
[0035] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present utility model, and not all of them. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present utility model.
[0036] Please see Figure 1-5 This utility model discloses a PE protective film production waste recycling device, comprising:
[0037] Z-shaped conveyor 1 is located below the discharge port of the protective film production equipment to convey and collect protective film fragments;
[0038] Connector 2 is provided at the end of Z-shaped conveyor 1 to receive protective film fragments conveyed by Z-shaped conveyor 1. Connector 2 is used to collect and convey protective film to prevent protective film fragments from falling at Z-shaped conveyor 1 and crushing and collecting section 4.
[0039] The dust removal unit 3 is located on the top of the connector 2 to collect the dust generated at the Z-shaped conveyor 1 and the connector 2. The dust removal unit 3 is located on one side of the crushing and collecting unit 4 to prevent dust from flying and avoid harming the health of the operators.
[0040] The crushing and collecting part 4 is located at the bottom of the connector 2 and is used to collect and crush the protective film fragments. The crushing and collecting part 4 is fixedly installed to the connector 2 by bolts. The crushing and collecting part 4 is used to fully crush the protective film fragments.
[0041] The static eliminator 5 includes a first ion fan 51 mounted on the Z-shaped conveyor section 1, a second ion fan 52 mounted on the crushing and collecting section 4, and a static eliminator rod 53 mounted in the middle of the crushing and collecting section 4. The first ion fan 51 is used to eliminate static electricity on the Z-shaped conveyor section 1, the second ion fan 52 is used to eliminate static electricity on the connector 2, and the static eliminator rod 53 is used to eliminate static electricity generated during crushing in the crushing and collecting section 4. The first ion fan 51 and the second ion fan 52 have the same structure and working principle. The ion fan generates positive and negative ions by ionizing air with high voltage and blows them toward charged objects to neutralize static electricity. The static eliminator rod 53 generates positive and negative ions on a metal rod through a high voltage generator to directly neutralize nearby static electricity.
[0042] During use, the debris generated by the protective film production equipment enters the crushing and collecting section 4 through the Z-shaped conveyor section 1 and the connector 2. The crushing and collecting section 4 thoroughly crushes the protective film debris. The generated dust is treated and collected by the dust removal section 3 to prevent dust from flying. Then, the first ion fan 51 eliminates static electricity on the protective film at the end of the Z-shaped conveyor section 1 to prevent the debris from adhering to the inner wall of the Z-shaped conveyor section 1 and the connector 2 when static electricity is generated. Then, the second ion fan 52 and the static elimination rod 53 eliminate static electricity on the protective film debris in the crushing and collecting section 4 to avoid the protective film debris adhering to the inner wall of the crushing and collecting section 4, which is conducive to the thorough crushing of the protective film.
[0043] In a specific embodiment, the Z-shaped conveying unit 1 includes a protective shell 11 and a Z-shaped conveyor belt 13 disposed inside the protective shell 11. The Z-shaped conveyor belt 13 is used to convey protective film fragments, and the protective shell 11 is used to protect the protective film fragments and prevent the protective film fragments from falling and flying.
[0044] It also includes a feed inlet 12 located on the top of the protective shell 11 and a feeding plate 14 located on the Z-shaped conveyor belt 13. The feed inlet 12 is used to collect protective film fragments.
[0045] It also includes baffles 15 symmetrically arranged along the length of the Z-shaped conveyor belt 13. The baffles 15 and the feed plate 14 are used to prevent protective film fragments from falling off. The feed plate 14 is used to protect the protective film fragments from being conveyed with the Z-shaped conveyor belt 13. The baffles 15 are used to prevent the protective film fragments from getting tangled on the outer wall of the shaft on the Z-shaped conveyor belt 13.
[0046] In use, the feed inlet 12 is used to collect protective film fragments from the protective film production equipment. The protective film fragments are conveyed to the connector 2 by the Z-shaped conveyor belt 13 and the feeding plate 14. The baffle 15 and the protective shell 11 are used to prevent the protective film fragments from falling on the Z-shaped conveyor belt 13.
[0047] In one embodiment, the connector 2 has a feeding port at the end of the Z-shaped conveying section 1 away from the feed inlet 12. The connector 2 is used to collect the protective film fragments conveyed by the Z-shaped conveying section 1. The feeding port on the connector 2 is used to prevent the protective film of the Z-shaped conveying section 1 from falling outside the connector 2 when it enters the connector 2.
[0048] In a specific embodiment, the dust removal unit 3 includes a dust collection box 31 disposed on one side of the crushing and collecting unit 4 and a dust adsorption plate 32 disposed on the top of the connector 2. The dust adsorption plate 32 is used to extract dust from the top of the connector 2.
[0049] It also includes a connecting pipe 33 set on the top of the dust adsorption plate 32 for conveying dust to the dust collection box 31. A pump body 34 is provided in the middle of the connecting pipe 33. A dustproof net is provided inside the dust collection box 31. A water inlet pipe is provided on the dust collection box 31. A sewage discharge pipe is provided near the bottom of the dust collection box 31, and a dust removal liquid is discharged.
[0050] It also includes a breather valve 35 located on the top of the dust collection box 31 and a dust removal liquid located inside the dust collection box 31 for dust removal. The breather valve 35 is used to discharge the purified gas inside the dust collection box 31.
[0051] In one embodiment, the connecting pipe 33 extends to the bottom of the dustproof net, and the level of the dust removal liquid is above the dustproof net, so that the level of the dust removal liquid is sufficient to submerge the dust removal net.
[0052] In use, the pump body 34 draws dust from the connector 2 through the dust adsorption plate 32. The dust enters the bottom of the dust removal liquid through the connecting pipe 33. The dust is prevented from being discharged from the dust collection box 31 by the dust screen. The dust dissolves in the dust removal liquid, and the dust collection box 31 is injected with dust removal liquid through the water inlet pipe. The dust removal liquid or the removed dust is discharged through the drain pipe.
[0053] In a specific embodiment, the crushing and collecting part 4 includes a crushing box 41 disposed at the bottom of the connector 2 and a funnel part 42 disposed at the bottom of the crushing box 41 for discharging the crushed protective film;
[0054] It also includes a crushing roller 44 symmetrically arranged in the crushing box 41 and a partition plate 43 arranged in the crushing box 41 and located on the crushing roller 44. The crushing roller 44 and the crushing box 41 are fixedly installed by bolts and flanges. The crushing roller 44 and the crushing box 41 rotate through rolling bearings. The partition plate 43 and the crushing box 41 are fixedly installed by bolts. The crushing box 41 is provided with a drive unit for driving the crushing roller 44 to rotate. The drive unit is an electric motor or motor.
[0055] In one embodiment, the crushing roller 44 is provided with a conical blade, and the partition plate 43 is provided with a groove adapted to the crushing roller 44. The crushing roller 44 and the conical blade are fixedly installed by bolts.
[0056] In use, the drive unit drives the crushing roller 44 and the conical blade to rotate on the partition 43. The protective film is crushed by the crushing blade and the partition 43 and discharged from the crushing box 41 through the funnel 42.
[0057] It should be noted that if the embodiments of this utility model involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicators will also change accordingly.
[0058] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of indicated technical features. Therefore, features defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. If the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.
[0059] Additionally, "multiple" refers to two or more.
[0060] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A device for recycling scrap materials from PE protective film production, characterized in that, include: Z-shaped conveyor section (1); The connector (2) is provided at the end of the Z-shaped conveyor (1) to receive the protective film fragments conveyed by the Z-shaped conveyor (1); The dust collection unit (3) is located on the top of the connector (2) to collect the dust generated at the Z-shaped conveyor (1) and the connector (2); The crushing and collecting section (4) is located at the bottom of the connector (2) and is used to collect and crush protective film fragments. The static eliminator (5) includes a first ion fan (51) disposed on the Z-shaped conveyor section (1), a second ion fan (52) disposed on the crushing and collecting section (4), and a static eliminator rod (53) disposed in the middle of the crushing and collecting section (4). The first ion fan (51) is used to eliminate static electricity on the Z-shaped conveyor section (1), the second ion fan (52) is used to eliminate static electricity on the connector (2), and the static eliminator rod (53) is used to eliminate static electricity generated during crushing in the crushing and collecting section (4).
2. The PE protective film production debris recycling device according to claim 1, characterized in that: The Z-shaped conveyor section (1) includes a protective shell (11) and a Z-shaped conveyor belt (13) disposed inside the protective shell (11). It also includes a feed inlet (12) located on the top of the protective shell (11) and a feed plate (14) located on the Z-shaped conveyor belt (13). It also includes baffles (15) symmetrically arranged along the length of the Z-shaped conveyor belt (13).
3. The PE protective film production debris recycling device according to claim 2, characterized in that: The connector (2) has a feeding port at one end of the Z-shaped conveyor (1) away from the feed inlet (12). The connector (2) is used to collect the protective film fragments conveyed by the Z-shaped conveyor (1).
4. The PE protective film production debris recycling device according to claim 1, characterized in that: The dust removal unit (3) includes a dust collection box (31) disposed on one side of the crushing and collecting unit (4) and a dust adsorption plate (32) disposed on the top of the connector (2). It also includes a connecting pipe (33) set on the top of the dust adsorption plate (32) for conveying dust to the dust collection box (31), the middle of the connecting pipe (33) is provided with a pump body (34), and the dust collection box (31) is provided with a dustproof net inside; It also includes a breather valve (35) installed on the top of the dust collection box (31) and a dust removal liquid installed inside the dust collection box (31) for dust removal.
5. The PE protective film production debris recycling device according to claim 4, characterized in that: The connecting pipe (33) extends to the bottom of the dustproof net, and the level of the dust removal liquid is above the dustproof net.
6. The PE protective film production debris recycling device according to claim 1, characterized in that: The crushing and collecting part (4) includes a crushing box (41) disposed at the bottom of the connector (2) and a funnel (42) disposed at the bottom of the crushing box (41) for discharging the crushed protective film. It also includes a crushing roller (44) symmetrically arranged in the crushing box (41) and a partition (43) arranged in the crushing box (41) and located on the crushing roller (44).
7. The PE protective film production debris recycling device according to claim 6, characterized in that: The crushing roller (44) is provided with a conical blade, and the partition plate (43) is provided with a groove adapted to the crushing roller (44).