A roller surface cleaning device for a polymer preservative film casting machine
By designing a roller surface cleaning device for a polymer plastic wrap casting machine, which uses an electromagnet disc to drive the roller rotation and a cleaning sponge roller to wipe the surface, combined with hot air drying, the problem of roller stains affecting product quality is solved, achieving automated cleaning and rapid production recovery.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU HONGGUIFANG IND CO LTD
- Filing Date
- 2025-08-11
- Publication Date
- 2026-07-14
AI Technical Summary
During the continuous production process of polymer plastic wrap casting machine, stains accumulate on the roller surface due to prolonged lack of cleaning, affecting product quality.
A roller surface cleaning device including a cleaning component and a drying component was designed. The roller is rotated by an electromagnet disk attracting the connecting shaft. Water is sprayed and washed by a cleaning sponge roller and a spray plate. Then, a hot air blower is used to dry the roller, realizing automated cleaning and drying.
It effectively removes stains and moisture from the roller surface, ensuring the quality of the cling film, improving production efficiency, reducing manual labor intensity, and ensuring continuous production.
Smart Images

Figure CN224489783U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of casting machine technology, specifically to a roller surface cleaning device for a polymer plastic wrap casting machine. Background Technology
[0002] The polymer plastic wrap casting machine is a key piece of equipment for producing polymer plastic wrap. It uniformly casts molten polymer raw materials onto cooling rollers, and through a series of processes such as rapid cooling and shaping, traction, and slitting, produces plastic wrap with good transparency, flexibility, and barrier properties. The equipment uses a precise temperature control system to ensure stable molten state of the raw materials, and is equipped with a high-precision casting die head to ensure uniform film thickness. Combined with an efficient cooling device and traction mechanism, it can achieve continuous and automated production, greatly improving production efficiency and product quality. It is widely used in the processing and production of plastic wrap in food preservation, household daily necessities, and other fields.
[0003] In the existing technology, during the continuous production process of polymer plastic wrap casting machine, the roller, as the core component in contact with the molten film material, has low molecular weight volatiles generated at high temperatures that adhere to the roller surface. Over time, these volatiles accumulate and form stubborn stains, causing spots to appear on the plastic wrap that is subsequently formed. If the roller surface is not cleaned for a long time during use, it will affect the quality of the product.
[0004] Therefore, a roller surface cleaning device for a polymer plastic wrap casting machine is proposed. Utility Model Content
[0005] The purpose of this invention is to provide a roller surface cleaning device for a polymer plastic wrap casting machine, which solves the technical problem that the quality of the product will be affected if the roller surface is not cleaned for a long time, and achieves the purpose of cleaning and drying.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a roller surface cleaning device for a polymer plastic wrap casting machine, comprising a base plate, a cleaning component disposed on the surface of the base plate, a drying component disposed on the surface of the base plate, a roller disposed on the surface of the cleaning component, and connecting shafts fixedly installed on both sides of the roller.
[0007] Preferably, the cleaning components specifically include: a recessed frame, fixedly installed on both sides of the base plate; a support frame, fixedly installed on the top of the recessed frame; a U-shaped placement rack, fixedly connected to the surface of the support frame; a side plate, fixedly installed on the top of the support frame; a water tank, disposed at the bottom of the inner wall of the recessed frame; and water pipes, respectively disposed on the top of the base plate.
[0008] Preferably, the inner wall of the U-shaped placement rack is slidably connected to the outer wall of the connecting shaft, a support base is fixedly installed on one side of the support rack, and a motor is fixedly installed on the top of the support base.
[0009] Preferably, an electromagnet disk is fixedly installed at the output end of the motor, the other side of the electromagnet disk is attracted to the other end of the connecting shaft, and a V-shaped collecting hopper is rotatably connected to the inner wall of the side plate.
[0010] Preferably, a second motor is fixedly installed on the outer side of the side plate, and a rotating shaft is fixedly installed on the output end of the second motor. The other end of the rotating shaft movably passes through the outer side of the side plate and extends to the inner side of the side plate, where it is fixedly installed on the other side of the V-shaped collection hopper.
[0011] Preferably, cleaning sponge rollers are fixedly installed at equal intervals on the inner wall of the V-shaped collection hopper. Through holes are opened on both sides of the V-shaped collection hopper, and a spray plate is fixedly installed between the inner walls of the through holes. One end of the water pipe connects to the other side of the water tank and extends into the tank. A pump is installed at one end of the water pipe, and the other end of the water pipe is connected to the surface of the spray plate. Through this device, the cleaning sponge rollers inside the V-shaped collection hopper contact the roller surface, and the cleaning water sprayed from the spray plate thoroughly wipes and rinses the roller, effectively removing residual polymer material debris, oil, and other impurities from the roller surface. The V-shaped structure design allows the cleaning sponge rollers to conform to the roller's curvature, ensuring thorough cleaning without dead angles, improving the cleanliness of the roller surface, and thus ensuring stable quality of the subsequent production of cling film and reducing the risk of roller contamination. To address film surface defects caused by dyeing, motor one drives an electromagnet to engage the coupling shaft, causing the roller to rotate. Motor two drives a V-shaped collection bucket to rotate and adjust the cleaning angle. A pump automatically draws water from the tank and sprays it through a spray plate. The entire cleaning process requires no manual operation, reducing labor intensity and avoiding problems such as improper operation and untimely cleaning that may occur during manual cleaning. This improves the efficiency and stability of the cleaning operation. Components such as the recessed frame and support frame provide stable support for the device. The U-shaped placement frame slides with the coupling shaft, which facilitates the installation and disassembly of the roller and ensures stable rotation of the roller during the cleaning process. The compact layout of each component and high space utilization make it well-suited to the working environment of the polymer preservation film casting machine. It will not interfere with the operation of the original unit, thus achieving the desired cleaning effect.
[0012] Preferably, the drying assembly specifically includes: a support rod, fixedly installed on the top of the support frame; an air jet plate, fixedly installed between the inner sides of the support rod; and air inlets, evenly spaced on one side of the air jet plate.
[0013] Preferably, a support recess is fixedly installed on the back of the base plate, and a hot air blower is fixedly installed between the inner walls of the support recess. A duct is installed between the top of the hot air blower and the air jet plate. After cleaning is completed by the cleaning component, the drying component immediately starts working. The hot air generated by the hot air blower is delivered to the air jet plate through the duct and blown evenly onto the surface of the roller through the air outlet, quickly removing the moisture on the roller and avoiding moisture residue from affecting the forming quality of the cling film. The integrated design of cleaning and drying eliminates the need for additional roller transfer or waiting for natural drying, shortens the time for resuming production after cleaning, ensures continuous production of the casting machine, and thus achieves the drying effect.
[0014] This invention provides a roller surface cleaning device for a polymer plastic wrap casting machine. It has the following beneficial effects:
[0015] (1) This utility model can clean the roller by setting up a cleaning component. When the electromagnet is energized, the connecting shaft is attracted. The motor is started to drive the connecting shaft and the roller to rotate. The pump is started to draw water from the water tank and spray it on the surface of the roller through the spray plate. Then the motor is started to drive the V-shaped collection bucket to rotate slightly, so that the cleaning sponge roller on one side cleans the surface of the roller, improves the cleanliness of the roller surface, and thus ensures the stable quality of the subsequent production of cling film, thereby achieving the cleaning effect.
[0016] (2) This utility model can dry the cleaned surface by setting a drying component. When the hot air blower is started, the hot air enters the jet plate through the air pipe and dries the cleaned surface through the air port, quickly removing the moisture on the roller and avoiding moisture residue from affecting the forming quality of the cling film, thereby achieving the drying effect. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a partial structural diagram of the cleaning component of this utility model;
[0019] Figure 3 This is a partial structural diagram of the spray plate of this utility model;
[0020] Figure 4 This is a partial structural diagram of the drying component of this utility model.
[0021] In the diagram: 1. Base plate, 2. Cleaning components, 211. Recessed frame, 212. Support frame, 213. U-shaped placement rack, 214. Support base, 215. Controller, 216. Motor 1, 217. Electromagnetic disc, 218. Side plate, 219. V-shaped collection hopper, 2111. Motor 2, 2112. Cleaning sponge roller, 2113. Spray plate, 2114. Water tank, 2115. Water pipe, 3. Drying components, 311. Support rod, 312. Air jet plate, 313. Air outlet, 314. Support recessed plate, 315. Hot air blower, 316. Air duct, 4. Roller, 5. Connecting shaft. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention. Example
[0024] Addressing the issue that prolonged neglect of roller surface cleaning can negatively impact product quality, this invention provides a preferred embodiment of a roller surface cleaning device for polymer film casting machines. Figures 1-4 As shown: A roller surface cleaning device for a polymer plastic wrap casting machine includes a base plate 1, a cleaning component 2 and a drying component 3 on the surface of the base plate 1, a roller 4 on the surface of the cleaning component 2, and connecting shafts 5 fixedly installed on both sides of the roller 4.
[0025] The cleaning component 2 specifically includes: a recessed frame 211, which is fixedly installed on both sides of the base plate 1; a support frame 212, which is fixedly installed on the top of the recessed frame 211; a U-shaped placement rack 213, which is fixedly connected to the surface of the support frame 212; a side plate 218, which is fixedly installed on the top of the support frame 212; a water tank 2114, which is located at the bottom of the inner wall of the recessed frame 211; and water pipes 2115, which are respectively located on the top of the base plate 1.
[0026] The inner wall of the U-shaped placement rack 213 is slidably connected to the outer wall of the connecting shaft 5. A support base 214 is fixedly installed on one side of the support rack 212, and a motor 216 is fixedly installed on the top of the support base 214.
[0027] An electromagnet disc 217 is fixedly installed at the output end of motor 216. The other side of the electromagnet disc 217 is attracted to the other end of the connecting shaft 5. A V-shaped collection hopper 219 is rotatably connected to the inner wall of the side plate 218.
[0028] A motor 2111 is fixedly installed on the outer side of the side plate 218. A rotating shaft is fixedly installed at the output end of the motor 2111. The other end of the rotating shaft passes through the outer side of the side plate 218 and extends to the inner side of the side plate 218, where it is fixedly installed on the other side of the V-shaped collection hopper 219.
[0029] Cleaning sponge rollers 2112 are fixedly installed at equal intervals on the inner wall of the V-shaped collection hopper 219. Through holes are opened on both sides of the V-shaped collection hopper 219. Spraying plates 2113 are fixedly installed between the inner walls of the through holes. One end of the water pipe 2115 is connected to the other side of the water tank 2114 and extends into the interior of the water tank 2114. A pump is installed at one end of the water pipe 2115, and the other end of the water pipe 2115 is connected to the surface of the spraying plate 2113.
[0030] In this embodiment, the cleaning component 2 is set up to clean the roller 4. The electromagnet disc 217 is energized to attract the connecting shaft 5. The motor 1 216 is started to drive the connecting shaft 5 and the roller 4 to rotate. The pump is started to draw water from the water tank 2114 and spray it on the surface of the roller 4 through the spray plate 2113. Then the motor 2111 is started to drive the V-shaped collection bucket 219 to rotate slightly, so that the cleaning sponge roller 2112 on one side cleans the surface of the roller 4, thereby achieving the cleaning effect. Example
[0031] Based on Embodiment 1, a preferred embodiment of the roller surface cleaning device for a polymer plastic wrap casting machine provided by this utility model is, for example... Figures 1-4 As shown: The drying assembly 3 specifically includes: a support rod 311, which is fixedly installed on the top of the support frame 212; an air jet plate 312, which is fixedly installed between the inner sides of the support rod 311; and air inlets 313, which are evenly spaced on one side of the air jet plate 312.
[0032] A support recess 314 is fixedly installed on the back of the base plate 1. A hot air blower 315 is fixedly installed between the inner walls of the support recess 314. A duct 316 is installed between the top of the hot air blower 315 and the jet plate 312.
[0033] In this embodiment, the cleaning surface can be dried by setting the drying component 3. The hot air blower 315 is started and the hot air enters the jet plate 312 through the air duct 316 and dries the clean surface through the air outlet 313, thereby achieving the drying effect.
[0034] Working Principle: When the device is in use, the control method of this utility model is through manual start and stop switches. The wiring diagram of the power components and the supply of power are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail. The control method of this utility model is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The supply of power is also common knowledge in the field, and all contents not described in detail in this specification are existing technologies known to those skilled in the art. First, control is achieved through controller 215. By setting the cleaning component 2, the roller 4 can be cleaned, and power is supplied... When the magnetic disk 217 is energized, it attracts the connecting shaft 5. The motor 1 216 is started to drive the connecting shaft 5 and the roller 4 to rotate slowly. Then, the pump is started to draw water from the water tank 2114 and spray it onto the surface of the roller 4 through the spray plate 2113. Then, the motor 2111 is started to drive the V-shaped collection bucket 219 to rotate slightly, so that the cleaning sponge roller 2112 on one side cleans the surface of the roller 4. The wastewater generated enters the V-shaped collection bucket 219 for collection. When the cleaned surface needs to be dried, the cleaning component 3 can be set up to dry the cleaned surface. The hot air blower 315 is started to work, and the hot air enters the jet plate 312 through the air duct 316 and dries the cleaned surface through the air port 313, thereby achieving the functions of cleaning and drying.
[0035] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A roller surface cleaning device for a polymer plastic wrap casting machine, comprising a base plate (1), characterized in that: The surface of the base plate (1) is provided with a cleaning component (2), the surface of the base plate (1) is provided with a drying component (3), the surface of the cleaning component (2) is provided with a roller (4), and the two sides of the roller (4) are fixedly installed with connecting shafts (5).
2. The roller surface cleaning device for a polymer plastic wrap casting machine according to claim 1, characterized in that: The cleaning component (2) specifically includes: The recessed frame (211) is fixedly installed on both sides of the base plate (1); The support frame (212) is fixedly installed on the top of the recess (211); The U-shaped placement rack (213) is fixedly connected to the surface of the support frame (212); Side plate (218) is fixedly installed on the top of support frame (212); Water tank (2114) is located at the bottom of the inner wall of recess (211); Water pipes (2115) are respectively installed on the top of the base plate (1).
3. The roller surface cleaning device for a polymer plastic wrap casting machine according to claim 2, characterized in that: The inner wall of the U-shaped placement rack (213) is slidably connected to the outer wall of the connecting shaft (5). A support base (214) is fixedly installed on one side of the support frame (212), and a motor (216) is fixedly installed on the top of the support base (214).
4. The roller surface cleaning device for a polymer plastic wrap casting machine according to claim 3, characterized in that: An electromagnet disc (217) is fixedly installed at the output end of the motor (216). The other side of the electromagnet disc (217) is attracted to the other end of the connecting shaft (5). A V-shaped collection hopper (219) is rotatably connected to the inner wall of the side plate (218).
5. A roller surface cleaning device for a polymer plastic wrap casting machine according to claim 2, characterized in that: A second motor (2111) is fixedly installed on the outer side of the side plate (218). A rotating shaft is fixedly installed at the output end of the second motor (2111). The other end of the rotating shaft moves through the outer side of the side plate (218) and extends to the inner side of the side plate (218) and is fixedly installed on the other side of the V-shaped collection hopper (219).
6. The roller surface cleaning device for a polymer plastic wrap casting machine according to claim 4, characterized in that: Cleaning sponge rollers (2112) are fixedly installed at equal intervals on the inner wall of the V-shaped collection hopper (219). Through holes are opened on both sides of the V-shaped collection hopper (219). Spray plates (2113) are fixedly installed between the inner walls of the through holes. One end of the water pipe (2115) is connected to the other side of the water tank (2114) and extends into the interior of the water tank (2114). One end of the water pipe (2115) is connected to a pump. The other end of the water pipe (2115) is connected to the surface of the spray plate (2113).
7. The roller surface cleaning device for a polymer plastic wrap casting machine according to claim 1, characterized in that: The drying component (3) specifically includes: The support rod (311) is fixedly installed on the top of the support frame (212); The jet plate (312) is fixedly installed between the inner sides of the support rod (311); Air inlets (313) are evenly spaced on one side of the jet plate (312).
8. A roller surface cleaning device for a polymer plastic wrap casting machine according to claim 7, characterized in that: A support recess (314) is fixedly installed on the back of the base plate (1), and a hot air blower (315) is fixedly installed between the inner walls of the support recess (314). A duct (316) is installed between the top of the hot air blower (315) and the jet plate (312).