An up and down material feeding production line for automobile floor die molding processing

Abstract

The utility model provides a kind of for the upper and lower material production line of automobile floor mould pressing processing, including automatic feeding assembly, mould pressing processing component and automatic unloading assembly, automatic feeding assembly includes incoming card board, feeding robot and two groups of edge roller cylinder line, two groups of edge roller cylinder line are side by side and interval certain distance, incoming card board is set to one end outside of two groups of edge roller cylinder line and with the position of two groups of edge roller cylinder line is compatible, feeding robot is fixedly set between two groups of edge roller cylinder line, automatic unloading assembly includes ground rail device, unloading robot and finished product unloading card board, unloading robot is slidably connected on ground rail device, finished product unloading card board is set to one end outside of ground rail device and with the position of ground rail device is compatible.The utility model has the beneficial effects that: the automatic processing and upper and lower material of heavy bulky automobile floor material can be realized, and production efficiency is greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of automotive floor processing technology, specifically to a loading and unloading production line for automotive floor molding processing. Background Technology

[0002] Automotive floor molding is a process for manufacturing automotive floor panels, typically using compression molding technology. Compression molding is a type of molding process, also known as compression molding. This process is commonly used for molding thermosetting plastics, such as phenolic, melamine-formaldehyde, and urea-formaldehyde plastics, and is also used to manufacture unsaturated polyester and reinforced plastic products. In automotive floor molding, SMC (sheet molding compound) molding technology is usually used. SMC molding refers to cutting sheets of material according to the required dimensions, shape, thickness, and weight, then stacking the cut materials and placing them into a heated metal mold cavity, where they are cured under pre-set pressure. This process is widely used in the automotive industry, especially against the backdrop of the increasing demand for lightweighting in new energy vehicles. SMC molded products are widely used in automotive interior and exterior trim parts, body panels, and body structural parts. In addition, compression molding can also be used to manufacture other automotive parts, such as front and rear bumpers, body skirts, and spoilers. Automotive parts manufactured through compression molding have high dimensional accuracy and mechanical properties, meeting the stringent requirements of automotive manufacturing.

[0003] Currently, in the molding process of automotive floor panels, due to their numerous functional structures, different structures need to be processed and cut in multiple production areas. The current method of transferring and loading / unloading materials between these areas is generally done using small forklifts or manual handling. While this method works well for the functional components of the automotive floor panel, it is unsuitable for the main body. Because of the large weight and volume of the automotive floor panel, manual or forklift loading / unloading methods can easily lead to material damage and pose significant safety hazards to workers. Furthermore, the overall loading / unloading efficiency is very low. Utility Model Content

[0004] To address the problems in the existing technology, this utility model provides a loading and unloading production line for automobile floor molding. By setting up an automatic loading component, a molding component, and an automatic unloading component that cooperate with each other in the loading and unloading production line for automobile floor molding, the automated processing and loading and unloading of heavy and bulky automobile floor materials can be realized, which greatly improves production efficiency and solves the problems of low efficiency, easy damage to materials, and safety hazards in the existing technology of loading and unloading automobile floor materials by using small forklifts or manual handling.

[0005] This utility model provides a material loading and unloading production line for automotive floor molding, comprising an automatic loading component, a molding component, and an automatic unloading component that cooperate with each other. The automatic loading component includes an incoming material clamp, a loading robot, and two sets of side-mounted roller conveyors. The two sets of side-mounted roller conveyors are arranged side-by-side and spaced a certain distance apart. The incoming material clamp is located on the outer side of one end of the two sets of side-mounted roller conveyors and is adapted to the position of the two sets of side-mounted roller conveyors. The loading robot is fixedly installed between the two sets of side-mounted roller conveyors. The unloading assembly includes a ground rail device, an unloading robot, and a finished product unloading pallet. The unloading robot is slidably connected to the ground rail device. The finished product unloading pallet is located outside one end of the ground rail device and is adapted to the position of the ground rail device. The loading robot can grab the automotive floor material on the loading pallet and move it to the side roller line for transmission and transportation to the molding processing assembly. The unloading robot can grab the finished automotive floor material processed in the molding processing assembly and move it to the finished product unloading pallet.

[0006] In a further improvement to this invention, the automatic feeding component further includes a scrap material feeding frame, which is arranged adjacent to the finished product feeding plate and is adapted to the molding processing component.

[0007] This utility model is further improved in that the ground rail device includes a ground rail body and a drive component that cooperate with each other. The ground rail body is tightly fixed to the ground by multiple bolts and is adapted to the molding processing component. The ground rail body is provided with a slide rail. The bottom of the unloading robot is slidably connected to the slide rail. The drive component is fixedly installed on the ground rail body and is drivenly connected to the unloading robot. The ground rail body is made of high-strength cast iron.

[0008] This utility model is further improved by providing multiple connecting plates on both sides of the ground rail body. The connecting plates are fixed to the ground by bolts. The unloading robot is also equipped with a camera for capturing and identifying material information.

[0009] In a further improvement, the drive assembly includes a transmission chain and a drive motor. The transmission chain is adapted to the bottom of the unloading robot, and the drive motor is driven to connect with the transmission chain. The transmission chain can drive the unloading robot to slide.

[0010] In a further improvement, the bottom of the unloading robot is provided with multiple wavy saw teeth, which are engaged with the transmission chain.

[0011] This utility model is further improved by using high-strength cast iron HT200-300 as the material for the main body of the ground rail, and the hardness of the working surface is HB170-240.

[0012] This utility model is further improved, the molding processing component includes a preheating tunnel furnace, an edge-finding and positioning device, a molding press and an edge-cutting and punching machine arranged in sequence. The feed port of the preheating tunnel furnace is connected to the discharge end of the edge roller line, and the discharge port of the preheating tunnel furnace is connected to the edge-finding and positioning device. The molding press is also equipped with a molding robot for feeding. The molding robot can grab the car floor material that has been positioned on the edge-finding and positioning device and move it to the molding press. The discharge port of the molding press is connected to the edge-cutting and punching machine. The unloading robot can grab the finished car floor material that has been edge-cut and punched in the edge-cutting and punching machine and move it to the finished product unloading plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model provides a loading and unloading production line for automobile floor molding. By setting up an automatic loading component, a molding component, and an automatic unloading component that cooperate with each other in the loading and unloading production line for automobile floor molding, the loading robot can grab the automobile floor material on the incoming material pallet and move it to the side roller line for transmission and transportation to the molding component. The unloading robot can grab the finished automobile floor material processed in the molding component and move it to the finished product unloading pallet. It can realize the automated processing and loading and unloading of heavy and large automobile floor materials, which greatly improves production efficiency. The automobile floor material is not easily damaged during loading and unloading, and the safety hazards caused by heavy and large materials to workers are avoided. It solves the problems of low efficiency, easy damage to materials, and safety hazards in loading and unloading automobile floor materials by using small forklifts or manual handling in the prior art. Attached Figure Description

[0014] To more clearly illustrate the solutions in this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0015] Figure 1 This is a structural diagram of a material loading and unloading production line for molding automotive floor panels according to the present invention.

[0016] In the diagram, 1-Automatic feeding component, 11-Incoming material pallet, 12-Feeding robot, 13-Edge roller line, 2-Molding processing component, 21-Preheating tunnel oven, 22-Edge finding and positioning device, 23-Molding machine, 24-Edge cutting and punching machine, 3-Automatic unloading component, 31-Ground rail device, 32-Unloading robot, 33-Finished product unloading pallet, 34-Scrap material unloading frame. Detailed Implementation

[0017] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms “comprising” and “having” and any variations thereof in the specification, claims and foregoing description of the drawings are intended to cover non-exclusive inclusion.

[0018] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0019] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings.

[0020] like Figure 1As shown, the present invention provides a material loading and unloading production line for automobile floor molding, comprising an automatic loading component 1, a molding component 2, and an automatic unloading component 3 that cooperate with each other. The automatic loading component 1 includes an incoming material pallet 11, a loading robot 12, and two sets of side roller lines 13. The two sets of side roller lines 13 are arranged side by side and spaced at a certain distance. The incoming material pallet 11 is located outside one end of the two sets of side roller lines 13 and is adapted to the position of the two sets of side roller lines 13. The loading robot 12 is fixedly arranged between the two sets of side roller lines 13. The automatic unloading component 3 includes a ground rail device 31, an unloading robot 32, and a finished product unloading pallet 33. The unloading robot 32 is slidably connected to the ground rail device 31. The finished product unloading pallet 33 is located outside one end of the ground rail device 31 and is adapted to the position of the ground rail device 31. In this embodiment, the loading robot can grab the automotive floor material from the incoming material pallet and move it to the side roller conveyor for transmission to the molding processing component. The unloading robot can grab the finished automotive floor material processed in the molding processing component and move it to the finished product unloading pallet. This enables automated processing and loading / unloading of heavy and bulky automotive floor materials, greatly improving production efficiency. The automotive floor material is less likely to be damaged during loading and unloading, and the safety hazards caused by heavy and bulky materials to workers are also avoided.

[0021] like Figure 1 As shown, the automatic unloading component 3 also includes a scrap material unloading frame 34, which is arranged adjacent to the finished product unloading platen 33. The scrap material unloading frame 34 is adapted to the molding processing component 2. The ground rail device 31 includes a ground rail body and a drive component that cooperate with each other. The ground rail body is tightly fixed to the ground by multiple bolts and is adapted to the molding processing component. The ground rail body is provided with a slide rail. The bottom of the unloading robot 32 is slidably connected to the slide rail. The drive component is fixedly installed on the ground rail body and is drivenly connected to the unloading robot 32. The ground rail body is made of high-strength cast iron. Multiple connecting plates are provided on both sides of the rail body, and the connecting plates are fixed to the ground by bolts. The unloading robot 32 is also equipped with a camera for capturing and identifying material information. The drive assembly includes a transmission chain and a drive motor. The transmission chain is adapted to the bottom of the unloading robot, and the drive motor is connected to the transmission chain. The transmission chain can drive the unloading robot to slide. The bottom of the unloading robot 32 has multiple wavy serrations, which mesh with the transmission chain. The rail body is made of high-strength cast iron HT200-300, and the working surface hardness is HB170-240. In this embodiment, the rail body is made of high-strength cast iron, which can withstand the automated mechanical handling and stable transportation of heavy and large materials.

[0022] like Figure 1As shown, the molding processing component 2 includes a preheating tunnel furnace 21, an edge-finding and positioning device 22, a molding press 23, and an edge-cutting and punching machine 24 arranged in sequence. The inlet of the preheating tunnel furnace 21 is connected to the outlet of the side roller line 13, and the outlet of the preheating tunnel furnace 21 is connected to the edge-finding and positioning device 22. The molding press 23 is also equipped with a molding robot for feeding. The molding robot can grab the car floor material that has been positioned on the edge-finding and positioning device 22 and move it to the molding press 23. The outlet of the molding press 23 is connected to the edge-cutting and punching machine 24. The unloading robot 32 can grab the finished car floor material that has been cut and punched in the edge-cutting and punching machine 24 and move it to the finished product unloading plate 33. In this embodiment, the car floor material is first heated in a preheating tunnel furnace and then positioned by an edge-finding and positioning device. Then, the molding and feeding robot picks up the car floor material that has been positioned on the edge-finding and positioning device and moves it to the molding machine for molding. After the molding is completed, the unloading robot picks up the finished car floor material that has been cut and punched in the edge-cutting and punching machine and moves it to the finished product unloading pallet. The whole process is mechanically automated and does not require manual transfer.

[0023] As can be seen from the above, this utility model provides a material loading and unloading production line for automobile floor molding. By setting up an automatic loading component, a molding component, and an automatic unloading component that cooperate with each other in the material loading and unloading production line for automobile floor molding, the loading robot can grab the automobile floor material on the incoming material pallet and move it to the side roller line for transmission and transport to the molding component. The unloading robot can grab the finished automobile floor material processed in the molding component and move it to the finished product unloading pallet. It can realize the automated processing and loading and unloading of heavy and large automobile floor material, which greatly improves production efficiency. The automobile floor material is not easily damaged during loading and unloading, and the safety hazards caused by heavy and large materials to workers are avoided. It solves the problems of low efficiency, easy damage to materials, and safety hazards in the loading and unloading of automobile floor material by using small forklifts or manual handling in the prior art.

[0024] The specific embodiments described above are preferred embodiments of this utility model, and are not intended to limit the specific scope of this utility model. The scope of this utility model includes but is not limited to the specific embodiments described above. All equivalent changes made in accordance with this utility model are within the protection scope of this utility model.

Claims

1. A material loading and unloading production line for molding automotive floor panels, characterized in that: The system includes an automatic feeding assembly, a molding assembly, and an automatic unloading assembly that work together. The automatic feeding assembly includes a material receiving plate, a feeding robot, and two sets of side-mounted roller conveyors. The two sets of side-mounted roller conveyors are arranged side-by-side and spaced a certain distance apart. The material receiving plate is located outside one end of the two sets of side-mounted roller conveyors and is adapted to the position of the two sets of side-mounted roller conveyors. The feeding robot is fixedly located between the two sets of side-mounted roller conveyors. The automatic unloading assembly includes a ground rail device, an unloading robot, and a finished product unloading plate. The unloading robot is slidably connected to the ground rail device. The finished product unloading plate is located outside one end of the ground rail device and is adapted to the position of the ground rail device. The feeding robot can grab the automotive floor material on the material receiving plate and move it to the side-mounted roller conveyor for transmission and transport to the molding assembly. The unloading robot can grab the finished automotive floor material processed in the molding assembly and move it to the finished product unloading plate.

2. The loading and unloading production line for automobile floor molding according to claim 1, characterized in that: The automatic feeding component also includes a scrap feeding frame, which is arranged adjacent to the finished product feeding plate and is adapted to the molding processing component.

3. The loading and unloading production line for automobile floor molding according to claim 2, characterized in that: The ground rail device includes a ground rail body and a drive assembly that cooperate with each other. The ground rail body is tightly fixed to the ground by multiple bolts and is adapted to the molding processing assembly. The ground rail body is provided with a slide rail. The bottom of the unloading robot is slidably connected to the slide rail. The drive assembly is fixedly installed on the ground rail body and is driven by the unloading robot. The ground rail body is made of high-strength cast iron.

4. The loading and unloading production line for automobile floor molding according to claim 3, characterized in that: The main body of the ground rail is provided with multiple connecting plates on both sides. The connecting plates are fixed to the ground by bolts. The unloading robot is also provided with a camera for capturing and identifying material information.

5. The loading and unloading production line for automobile floor molding according to claim 4, characterized in that: The drive assembly includes a transmission chain and a drive motor. The transmission chain is adapted to the bottom of the unloading robot, and the drive motor is driven by the transmission chain. The transmission chain can drive the unloading robot to slide.

6. The loading and unloading production line for automobile floor molding according to claim 5, characterized in that: The bottom of the unloading robot is equipped with multiple wavy saw teeth, which are engaged with the transmission chain.

7. The loading and unloading production line for automobile floor molding according to claim 6, characterized in that: The main body of the ground rail is made of high-strength cast iron HT200-300, and the hardness of the working surface is HB170-240.

8. The loading and unloading production line for automobile floor molding according to claim 7, characterized in that: The molding process assembly includes a preheating tunnel furnace, an edge-finding and positioning device, a molding press, and an edge-cutting and punching machine arranged in sequence. The inlet of the preheating tunnel furnace is connected to the outlet of the edge roller line, and the outlet of the preheating tunnel furnace is connected to the edge-finding and positioning device. The molding press is also equipped with a molding robot for feeding materials. The molding robot can grab the car floor material that has been positioned on the edge-finding and positioning device and move it to the molding press. The outlet of the molding press is connected to the edge-cutting and punching machine. The unloading robot can grab the finished car floor material that has been edge-cut and punched in the edge-cutting and punching machine and move it to the finished product unloading plate.

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