Power adapter housing injection molding device

Abstract

The utility model relates to the technical field of shell injection moulding, disclose power adapter shell injection moulding device, including base, the top surface of base is provided with lower mould mechanism, the top surface edge fixedly connected with support of base, the upper end of support is provided with upper mould mechanism, upper mould mechanism is used for mould injection, the outer wall of support is provided with positioning mechanism, lower mould mechanism includes fixed subassembly, fixed subassembly sets up at the top of base, the inner wall fixedly connected with motor of base, the output of motor penetrates fixed disc and is fixedly connected with central shaft, the top fixedly connected with rotating disc of central shaft. In the utility model, through a plurality of lower mould seat rotation alternation, meshing tooth and gear meshing, make lower mould seat overturn, cooperate the demoulding subassembly in lower mould seat inside and unload the completed work piece, consecutive operation, realize uninterrupted processing, greatly accelerate production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of housing injection molding technology, and in particular to a power adapter housing injection molding device. Background Technology

[0002] The power adapter housing injection molding unit, as a key link in the plastic molding manufacturing system, operates by transforming granular plastic raw materials into a molten state at high temperatures, and then injecting them into a carefully designed mold cavity under high pressure. After cooling and shaping, it finally produces a power adapter housing that meets high-precision standards. The unit bears the important responsibility of accurately and efficiently transforming basic plastic materials into product components with specific functions and appearances, and occupies an irreplaceable key position in the electronic equipment manufacturing process.

[0003] In the early stages, power adapter housing injection molding equipment was mainly based on plunger-type structures, with a low overall level of automation, heavily reliant on manual operation and semi-automatic assistance. Now, through innovative layered injection technology, the injection volume and distribution of each layer of material can be precisely controlled, greatly improving product performance and appearance, while effectively optimizing raw material utilization efficiency and reducing production costs. However, during injection molding, the upper and lower molds are used in conjunction, and a lot of time is wasted during demolding, resulting in discontinuous production and low efficiency. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a power adapter housing injection molding device, which aims to improve the problem in the prior art where the upper and lower molds are used together, resulting in a lot of wasted time during demolding, leading to discontinuous production and low efficiency.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a power adapter housing injection molding device, including a base, a lower mold mechanism provided on the top surface of the base, a bracket fixedly connected to the edge of the top surface of the base, an upper mold mechanism provided at the upper end of the bracket, the upper mold mechanism being used for mold closing injection molding, and a positioning mechanism provided on the outer wall of the bracket.

[0006] The lower mold mechanism includes a fixing component, which is disposed on the top of the base. A motor is fixedly connected to the inner wall of the base. The output end of the motor passes through the fixing plate and is fixedly connected to a central shaft. A rotating plate is fixedly connected to the top of the central shaft. Multiple rotating components are disposed on the outer wall of the rotating plate. A lower mold base is disposed at the other end of the rotating components.

[0007] The upper mold mechanism includes a hydraulic rod, which is disposed on the top of the base. The bottom of the hydraulic rod passes through the top of the bracket and is fixedly connected to the upper mold base. An injection molding assembly is disposed on the top of the upper mold base, and a positioning assembly is disposed on the outer wall of the upper mold base.

[0008] The fixing component includes a fixing plate, which is fixed to the top surface of the base, and the outer wall of the fixing plate is fixedly connected with meshing teeth.

[0009] The rotating assembly includes a rotating shaft, one end of which is rotatably connected to the outer wall of the rotating disk, and the other end of which is fixedly connected to the lower mold base. Gears are provided on the outer wall of the rotating shaft.

[0010] The injection molding assembly includes an injection port, with an injection port provided on one side of the top surface of the upper mold base and an vent provided on the other side of the top surface of the upper mold base.

[0011] The positioning component includes a positioning ring, which is fixed to the outer wall of the upper mold base, and a plurality of positioning posts are fixedly connected to the outer wall of the lower mold base.

[0012] The positioning mechanism includes an infrared transmitter, which is disposed at the lower end of the outer wall of the bracket, and an infrared receiver is disposed on the outer wall of the lower mold base.

[0013] The top surface of the base is provided with a collection groove, and the top of the fixing plate is provided with a clearance opening.

[0014] This utility model has the following beneficial effects:

[0015] 1. In this utility model, when producing the power adapter housing, the motor is started, and the motor drives the rotating disk to rotate. When a lower mold base rotates to the bottom of the bracket, the infrared receiver receives the signal from the infrared receiver, the rotating disk stops rotating, and the upper mold mechanism operates to perform injection molding. After injection molding is completed, the motor continues to drive the rotating disk to rotate, and the next lower mold base enters for processing. The processed lower mold base rotates out. When the processed lower mold base reaches the meshing teeth, the meshing teeth mesh with the gear, causing the lower mold base to flip. In conjunction with the demolding component inside the lower mold base, the completed workpiece is unloaded. The number of teeth of the meshing teeth is the same as the number of teeth of the gear, so that the lower mold base rotates one revolution and returns to the top surface of the fixed disk for the next round of injection molding.

[0016] 2. In this utility model, when the lower mold base rotates to the lower position of the upper mold base, the hydraulic rod is activated to press the upper mold base downwards, and with the assistance of the positioning pin, the lower mold base and the upper mold base are fully engaged. Then, material is poured into the mold cavity between the lower mold base and the upper mold base through the injection port, and the air in the mold cavity is discharged through the vent. After cooling and molding, the hydraulic rod is activated to lift the upper mold base, and the molded shell is left in the lower mold base. The lower mold base is carried out by the rotation of the rotating disk, and the next lower mold base enters the processing. This continuous operation realizes uninterrupted processing and greatly speeds up production efficiency. Attached Figure Description

[0017] Figure 1This is a front perspective view of the power adapter housing injection molding device proposed in this utility model;

[0018] Figure 2 This is a partial structural exploded view of the power adapter housing injection molding device proposed in this utility model;

[0019] Figure 3 This is a partial structural diagram of the power adapter housing injection molding device proposed in this utility model;

[0020] Figure 4 This is a partial structural diagram of the power adapter housing injection molding device proposed in this utility model;

[0021] Figure 5 This is a partial structural schematic diagram of the power adapter housing injection molding device proposed in this utility model.

[0022] Legend:

[0023] 1. Base; 2. Lower mold mechanism; 201. Fixing component; 2011. Fixing plate; 2012. Meshing gear; 202. Motor; 203. Central shaft; 204. Rotating plate; 205. Rotating component; 2051. Rotating shaft; 2052. Gear; 206. Lower mold base; 3. Upper mold mechanism; 301. Hydraulic rod; 302. Injection component; 3021. Injection port; 3022. Vent; 303. Upper mold base; 304. Positioning component; 3041. Positioning ring; 3042. Positioning post; 4. Bracket; 5. Positioning mechanism; 501. Infrared transmitter; 502. Infrared receiver; 6. Collection groove; 7. Clearance opening. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see the appendix Figure 1 - Appendix Figure 3 An embodiment of this utility model is provided: a power adapter housing injection molding device, including a base 1, a lower mold mechanism 2 is provided on the top surface of the base 1, a bracket 4 is fixedly connected to the edge of the top surface of the base 1, an upper mold mechanism 3 is provided at the upper end of the bracket 4, the upper mold mechanism 3 is used for mold closing injection molding, and a positioning mechanism 5 is provided on the outer wall of the bracket 4.

[0026] The lower mold mechanism 2 includes a fixing component 201, which is set on the top of the base 1. A motor 202 is fixedly connected to the inner wall of the base 1. The output end of the motor 202 passes through the fixing disk 2011 and is fixedly connected to the central shaft 203. A rotating disk 204 is fixedly connected to the top of the central shaft 203. Multiple rotating components 205 are provided on the outer wall of the rotating disk 204. A lower mold base 206 is provided at the other end of the rotating component 205.

[0027] Specifically, a lower mold mechanism 2 is provided on the top surface of the base 1, and a bracket 4 is fixedly connected to the edge of the top surface of the base 1. An upper mold mechanism 3 is provided on the upper end of the bracket 4. The main function of the upper mold mechanism 3 is to close the mold for injection molding to ensure the smooth progress of the injection molding process. A positioning mechanism 5 is provided on the outer wall of the bracket 4 to ensure the precise position of the upper mold mechanism 3 during the injection molding process. The lower mold mechanism 2 includes a fixing component 201, which is located on the top of the base 1. A motor 202 is fixedly connected to the inner wall of the base 1. The output end of the motor 202 passes through the fixing plate 2011 and is fixedly connected to the central shaft 203. A rotating plate 204 is fixedly connected to the top of the central shaft 203. Multiple rotating components 205 are provided on the outer wall of the rotating plate 204. A lower mold base 206 is provided at the other end of the rotating component 205. The lower mold base 206 plays a supporting and positioning role during the injection molding process to ensure that the shape and size of the injection molded part meet the design requirements.

[0028] Please see the appendix Figure 4 - Appendix Figure 5 The upper mold mechanism 3 includes a hydraulic rod 301, which is located on the top of the base 1. The bottom of the hydraulic rod 301 passes through the top of the bracket 4 and is fixedly connected to the upper mold base 303. The top of the upper mold base 303 is provided with an injection molding component 302, and the outer wall of the upper mold base 303 is provided with a positioning component 304.

[0029] Specifically, the upper mold mechanism 3 includes a hydraulic rod 301, which is installed on the upper end of the base 1. The lower end of the hydraulic rod 301 passes through the top structure of the bracket 4 and is firmly connected to the upper mold base 303 at the penetration point. An injection molding assembly 302 is set on the top of the upper mold base 303, which is responsible for injecting molten plastic material into the mold. In order to improve production efficiency and ensure product quality, a positioning assembly 304 is set on the outer wall of the upper mold base 303, which can accurately position the mold and ensure accurate mold alignment during each injection, thereby reducing errors and improving the product qualification rate.

[0030] Please see the appendix Figure 1 - Appendix Figure 3The fixing component 201 includes a fixing disk 2011, which is fixed to the top surface of the base 1. The outer wall of the fixing disk 2011 is fixedly connected with meshing teeth 2012. The rotating component 205 includes a rotating shaft 2051, one end of which is rotatably connected to the outer wall of the rotating disk 204, and the other end of which is fixedly connected to the lower mold base 206. The outer wall of the rotating shaft 2051 is provided with gears 2052. The injection molding component 302 includes an injection port 3021. The upper mold base 303 has an injection port 3021 on one side of its top surface and an exhaust port 3022 on the other side of its top surface.

[0031] Specifically, the fixing component 201 includes a fixing disk 2011, which is mounted on the top surface of the base 1. Multiple meshing teeth 2012 are fixedly connected to the outer wall of the fixing disk 2011. The meshing teeth 2012 mesh with corresponding components in the rotating component 205 to achieve precise mechanical movement. The rotating component 205 includes a rotating shaft 2051. One end of the rotating shaft 2051 is rotatably connected to the outer wall of the rotating disk 204, allowing the rotating disk 204 to rotate around the rotating shaft 2051. The other end of the rotating shaft 2051 is fixedly connected to the lower mold base 206, ensuring that the rotating component 205 and the lower mold base 206 are in close contact. The stability and synchronous movement between the mold bases 206 are ensured by a gear 2052 on the outer wall of the rotating shaft 2051, which ensures that the rotating component 205 can work in coordination with the fixed component 201 when rotating. The injection component 302 includes an injection port 3021, which is located on one side of the top surface of the upper mold base 303 to facilitate the injection of molten plastic material into the mold. An exhaust port 3022 is provided on the other side of the top surface of the upper mold base 303. When molten plastic is injected into the mold through the injection port 3021, the exhaust port 3022 can expel the air in the mold, thereby avoiding product defects caused by residual air.

[0032] Please see the appendix Figure 3 - Appendix Figure 5 The positioning component 304 includes a positioning ring 3041, which is fixed to the outer wall of the upper mold base 303. Multiple positioning posts 3042 are fixedly connected to the outer wall of the lower mold base 206. The positioning mechanism 5 includes an infrared transmitter 501, which is located at the lower end of the outer wall of the bracket 4. An infrared receiver 502 is provided on the outer wall of the lower mold base 206. A collection groove 6 is provided on the top surface of the base 1. A clearance opening 7 is provided on the top of the fixed plate 2011.

[0033] Specifically, the positioning component 304 includes a positioning ring 3041, which is fixed to the outer wall of the upper mold base 303. The positioning ring 3041 provides a reliable reference point to ensure the accurate positioning of the upper mold base 303 during assembly. Multiple positioning posts 3042 are fixedly connected to the outer wall of the lower mold base 206. The positioning posts 3042 cooperate with the positioning ring 3041 to enhance the accuracy and stability of positioning. The positioning mechanism 5 includes an infrared transmitter 501, which is located at the lower end of the outer wall of the bracket 4 to transmit infrared signals. An infrared receiver 502 is provided on the outer wall of the lower mold base 206 to ensure accurate reception and processing of signals. A collection groove 6 is provided on the top surface of the base 1 to collect the processed workpiece. A clearance opening 7 is provided on the top of the fixed plate 2011 to allow the lower mold base 206 to rotate smoothly, ensuring the smooth operation of the entire device.

[0034] Working principle: When producing the power adapter casing, the motor 202 is started, which drives the rotating disk 204 to rotate. When a lower mold base 206 rotates to the bottom of the bracket 4, the infrared receiver 502 receives the signal from the infrared receiver 502, and the rotating disk 204 stops rotating. The upper mold mechanism 3 operates to perform injection molding. After injection molding is completed, the motor 202 continues to drive the rotating disk 204 to rotate, and the next lower mold base 206 enters for processing. The processed lower mold base 206 rotates out. When the processed lower mold base 206 reaches the meshing tooth 2012, the meshing tooth 2012 meshes with the gear 2052, causing the lower mold base 206 to flip. With the help of the demolding component inside the lower mold base 206, the completed workpiece is unloaded. The number of teeth of the meshing tooth 2012 is the same as the number of teeth of the gear 2052, so that the lower mold base 206 rotates one revolution and returns to the top surface of the fixed disk 2011 for the next round of injection molding.

[0035] When the lower mold base 206 rotates to the lower mold base 303, the hydraulic rod 301 is activated, pressing the upper mold base 303 downwards. The positioning ring 3041 and positioning pin 3042 assist in positioning, ensuring that the lower mold base 206 and the upper mold base 303 are fully engaged. Then, material is poured into the mold cavity between the lower mold base 206 and the upper mold base 303 through the injection port 3021, and the air in the mold cavity is discharged through the vent port 3022. After cooling and molding, the hydraulic rod 301 is activated to lift the upper mold base 303. The molded shell is left inside the lower mold base 206, which is then carried out by the rotation of the rotating disk 204. The next lower mold base 206 then enters the processing, allowing for continuous operation and uninterrupted processing, which greatly accelerates production efficiency.

[0036] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A power adapter housing injection molding device, comprising a base (1), characterized in that: The base (1) is provided with a lower mold mechanism (2) on its top surface. A bracket (4) is fixedly connected to the edge of the top surface of the base (1). An upper mold mechanism (3) is provided at the upper end of the bracket (4). The upper mold mechanism (3) is used for mold closing and injection molding. A positioning mechanism (5) is provided on the outer wall of the bracket (4). The lower mold mechanism (2) includes a fixing component (201), which is set on the top of the base (1). A motor (202) is fixedly connected to the inner wall of the base (1). The output end of the motor (202) passes through the fixing disk (2011) and is fixedly connected to the central shaft (203). A rotating disk (204) is fixedly connected to the top of the central shaft (203). A plurality of rotating components (205) are provided on the outer wall of the rotating disk (204). A lower mold base (206) is provided at the other end of the rotating component (205).

2. The power adapter housing injection molding device according to claim 1, characterized in that: The upper mold mechanism (3) includes a hydraulic rod (301), which is located on the top of the base (1). The bottom of the hydraulic rod (301) passes through the top of the bracket (4) and is fixedly connected to the upper mold base (303). The top of the upper mold base (303) is provided with an injection molding assembly (302), and the outer wall of the upper mold base (303) is provided with a positioning assembly (304).

3. The power adapter housing injection molding device according to claim 1, characterized in that: The fixing component (201) includes a fixing plate (2011), which is fixed to the top surface of the base (1), and the outer wall of the fixing plate (2011) is fixedly connected with meshing teeth (2012).

4. The power adapter housing injection molding device according to claim 1, characterized in that: The rotating assembly (205) includes a rotating shaft (2051), one end of which is rotatably connected to the outer wall of the rotating disk (204), and the other end of which is fixedly connected to the lower mold base (206). A gear (2052) is provided on the outer wall of the rotating shaft (2051).

5. The power adapter housing injection molding device according to claim 2, characterized in that: The injection molding assembly (302) includes an injection port (3021), and the upper mold base (303) has an injection port (3021) on one side of its top surface and an exhaust port (3022) on the other side of its top surface.

6. The power adapter housing injection molding device according to claim 2, characterized in that: The positioning component (304) includes a positioning ring (3041), which is fixed to the outer wall of the upper mold base (303), and a plurality of positioning posts (3042) are fixedly connected to the outer wall of the lower mold base (206).

7. The power adapter housing injection molding device according to claim 1, characterized in that: The positioning mechanism (5) includes an infrared transmitter (501), which is disposed at the lower end of the outer wall of the bracket (4), and an infrared receiver (502) is disposed on the outer wall of the lower mold base (206).

8. The power adapter housing injection molding device according to claim 3, characterized in that: The top surface of the base (1) is provided with a collection groove (6), and the top of the fixing plate (2011) is provided with a clearance opening (7).

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