Air conditioner electrical equipment cover mold

Abstract

The utility model relates to an air conditioner electric installation cover mould, including the front mould and the back mould for product forming, the front mould includes A board, the back mould includes B board, and the mould cavity is formed between A board and B board, be equipped with slider assembly and slider limiting assembly between A board and B board, slider assembly includes first slider and second slider, first slider one end and second slider meet, first slider other end and product meet, and second slider is used for driving first slider to slide up and down along second slider slope, slider limiting assembly includes first inclined guide pillar, and first inclined guide pillar top end is located A board below, and first inclined guide pillar bottom end and second slider meet, and first inclined guide pillar is used for driving second slider to slide left and right along B board horizontal direction. The utility model provides air conditioner electric installation cover mould utilizes side edge slider turning mould inclined core pulling core mould structure, is suitable for inclined core pulling core injection moulding projection area is bigger, and mould structure is safe and reliable, saves mould cost, shortens the forming period.

Description

Technical Field

[0001] This utility model relates to the field of molds, and in particular to an air conditioner electrical cover mold. Background Technology

[0002] A mold is a set of molds and tools used in industrial production to obtain desired products through methods such as injection molding, blow molding, extrusion, die casting, forging, smelting, and stamping. In short, a mold is a tool used to create shaped objects; this tool is composed of various parts, and different molds are composed of different parts. It primarily achieves the shaping of objects by changing the physical state of the material being molded.

[0003] A mold is a tool used to shape a blank into a part with a specific shape and size under the action of external force. It is widely used in blanking, die forging, cold heading, extrusion, powder metallurgy pressing, pressure casting, and compression molding or injection molding of engineering plastics, rubber, ceramics, and other products. A mold has a specific contour or internal cavity shape. Using a contour shape with cutting edges allows the blank to be separated according to the contour line (blanking). Using an internal cavity shape allows the blank to obtain a corresponding three-dimensional shape. A mold generally consists of two parts: a moving mold and a fixed mold (or a punch and a die), which can be separated and joined. When separated, the part is removed; when joined, the blank is injected into the mold cavity to form the part.

[0004] The undercut area of ​​the air conditioner cover typically uses a hydraulic cylinder-driven angled core-pulling structure for demolding. However, the hydraulic cylinder drive has a slow response speed and delayed mold opening and closing, extending the overall cycle time. The hydraulic cylinder and slider must open the mold in a strict sequence; if the timing is not controlled correctly, it can easily lead to slider collisions or mold compression accidents. When the injection pressure increases, the hydraulic cylinder's clamping force is difficult to match, easily causing gaps (dimensional misalignment) and flash (overflow) at the undercut, resulting in a lower yield rate. The hydraulic cylinder system also increases mold manufacturing costs and maintenance complexity. Therefore, the existing mold structure suffers from problems such as long molding cycles, high collision risks, insufficient clamping force, and high costs.

[0005] Chinese patent CN111251559A discloses an air conditioner frame mold, comprising, from top to bottom, an upper fixed plate, a diversion plate, an A plate, a B plate, an ejector pin assembly, and a lower fixed plate. The B plate contains a demolding slider assembly, which includes an inclined guide post, a first slider, and a second slider. The first slider is attached to the barbed edge of the side of the air conditioner frame, and the second slider is attached to the barbed edge of the drainage hole structure of the air conditioner frame. The inclined guide post passes through the first slider and controls its lateral movement. The lower end of the second slider is connected to a hydraulic cylinder, and the second slider is slidably mounted on an inclined surface. During mold closing, the tops of the first and second sliders engage to form a locking structure. This patent relies on hydraulic cylinder drive, resulting in slow response and complex timing control. Utility Model Content

[0006] The purpose of this invention is to overcome the shortcomings of the existing technology and provide an air conditioner electrical cover mold. The air conditioner electrical cover mold provided by this invention utilizes a side slider steering lock mold structure with oblique core pulling, suitable for oblique core pulling injection molding with a large projected area. The mold structure is safe and reliable, saves mold costs, and shortens the molding cycle.

[0007] The objective of this utility model can be achieved through the following technical solutions:

[0008] An air conditioner electrical cover mold includes a front mold and a rear mold for product molding;

[0009] The front mold includes plate A, the rear mold includes plate B, and a mold cavity is formed between plate A and plate B;

[0010] A slider assembly and a slider limiting assembly are provided between plate A and plate B;

[0011] The slider assembly includes a first slider and a second slider. One end of the first slider is connected to the second slider, and the other end of the first slider is connected to the product. The second slider is used to drive the first slider to slide up and down along the inclined surface of the second slider.

[0012] The slider limiting assembly includes a first inclined guide post, the top of which is located below plate A, and the bottom of which is connected to the second slider. The first inclined guide post is used to drive the second slider to slide left and right along the horizontal direction of plate B.

[0013] In one embodiment of this utility model, the bottom end of the product is provided with a barb area, and the first slider is provided with a groove that mates with the barb area.

[0014] When the mold is closed, the undercut area is engaged in the slot to form a mold-locking structure. When the mold is demolded, the slot of the first slider separates from the undercut area of ​​the product.

[0015] In one embodiment of this utility model, a guide block is fixedly provided at one end of the second slider that is connected to the first slider, and the first slider is slidably connected to the guide block.

[0016] In one embodiment of this utility model, the guide block is provided with a groove at one end where it connects with the first slider. The direction of the groove is consistent with the direction of the inclined surface of the second slider, and the first slider is slidably connected to the groove.

[0017] In one embodiment of this utility model, the cross-section of the guide block is trapezoidal.

[0018] As a preferred technical solution, the angle between the inclined plane of the second slider and the horizontal direction of plate B is greater than 0° and less than 90°.

[0019] In one embodiment of this utility model, the first slider and the guide block are connected by a second inclined guide post.

[0020] In one embodiment of this utility model, both the guide block and the second slider are provided with a through-hole positioning guide hole, and the first inclined guide post and the second inclined guide post are slidably connected to a positioning guide hole respectively.

[0021] In one embodiment of this utility model, a limiting screw is provided at the top of the B plate. The limiting screw is located at one end of the second slider and is used to limit the horizontal movement position of the second slider.

[0022] In one embodiment of this utility model, the air conditioner electrical cover mold further includes an upper ejector plate and a lower ejector plate, the upper ejector plate being disposed above plate A and the lower ejector plate being disposed below plate B.

[0023] In one embodiment of this utility model, the air conditioner electrical cover mold further includes an upper ejector pin and a lower ejector pin. The upper ejector pin is fixed below the upper ejector plate, and the lower ejector pin is fixed above the lower ejector plate. The upper and lower ejector pins are used to eject the product out of the mold.

[0024] In one embodiment of this utility model, the upper ejector plate and the lower ejector plate are provided with hydraulic cylinders that provide lifting force.

[0025] As a preferred technical solution, the maximum external dimensions of the air conditioner electrical cover mold are 1160mm in length, 820mm in width, and 805mm in height.

[0026] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0027] 1. Significantly shortened molding cycle: The air conditioner electrical cover mold provided by this utility model directly drives the second slider to move horizontally through the first inclined guide post, and links the first slider to move vertically, eliminating the response delay of the hydraulic cylinder, making the action faster and shortening the molding cycle;

[0028] 2. Eliminate the risk of collision: The air conditioner electric cover mold provided by this utility model accurately controls the stroke of the second slider through the slider limit component. The mechanical linkage does not require external timing control, which fundamentally avoids collision when opening the mold.

[0029] 3. Improve product precision: The air conditioner electrical cover mold provided by this utility model forms a rigid mold locking structure through the guide block and the second inclined guide post, with no displacement under high injection pressure, completely eliminating gaps and flash;

[0030] 4. Reduced cost and maintenance: The air conditioner electric cover mold provided by this utility model simplifies the structure by eliminating the hydraulic cylinder system; the maximum size of the mold is only 1160×820×805mm, which is compact and saves materials;

[0031] 5. Enhanced reliability: The air conditioner electrical cover mold provided by this utility model uses a double slider mechanical transmission (first slider + second slider) in conjunction with a trapezoidal guide block, which results in uniform force distribution, low wear, and significantly extended service life. Attached Figure Description

[0032] Figure 1 This is a top view of the air conditioner electrical cover in this utility model;

[0033] Figure 2 This is a front view of the air conditioner electrical cover in this utility model;

[0034] Figure 3 This is a side view of the air conditioner electrical cover in this utility model;

[0035] Figure 4 for Figure 3 A magnified view of a section at point A in the middle;

[0036] Figure 5 This is a schematic diagram of the front mold of the air conditioner electrical cover mold in this utility model;

[0037] Figure 6 This is a schematic diagram of the structure of the rear mold of the air conditioner electrical cover mold in this utility model;

[0038] Figure 7 This is a schematic diagram of the mold closing structure of the air conditioner electrical cover mold in this utility model;

[0039] Figure 8 This is a schematic diagram of the mold opening structure of the air conditioner electrical cover mold in this utility model.

[0040] Explanation of the attached drawing numbers: 1. Plate A, 2. First oblique guide post, 3. Product, 4. First slider, 5. Guide block, 6. Second slider, 7. Limit screw, 8. Plate B, 9. Upper ejector pin, 10. Barbed area, 11. Second oblique guide post, 12. Lower ejector pin, 13. Upper ejector plate, 14. Lower ejector plate. Detailed Implementation

[0041] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments. This embodiment is based on the technical solution of the present invention and provides detailed implementation methods and specific operating procedures; however, the scope of protection of the present invention is not limited to the following embodiments.

[0042] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0043] In the description of this utility model, it should be noted that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0044] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0045] The following detailed description of some embodiments of the present invention is provided in conjunction with the accompanying drawings. Unless otherwise specified, the following embodiments and features can be combined with each other.

[0046] Example 1

[0047] See Figures 1 to 8 This embodiment provides an air conditioner electrical cover mold, including a front mold and a rear mold for forming product 3;

[0048] The front mold includes plate A1, and the rear mold includes plate B8, with a mold cavity formed between plate A1 and plate B8;

[0049] A slider assembly and a slider limiting assembly are provided between plate A1 and plate B8;

[0050] The slider assembly includes a first slider 4 and a second slider 6. One end of the first slider 4 is connected to the second slider 6, and the other end of the first slider 4 is connected to the product 3. The second slider 6 is used to drive the first slider 4 to slide up and down along the inclined surface of the second slider 6.

[0051] The slider limiting assembly includes a first inclined guide post 2, the top end of which is located below plate A 1, and the bottom end of which is connected to the second slider 6. The first inclined guide post 2 is used to drive the second slider 6 to slide left and right along plate B 8 in the horizontal direction.

[0052] In this embodiment, the bottom end of the product 3 is provided with a barb area 10, and the first slider 4 is provided with a groove that mates with the barb area 10.

[0053] When the mold is closed, the undercut area 10 is engaged in the slot to form a mold-locking structure. When the mold is demolded, the slot of the first slider 4 separates from the undercut area 10 of the product 3.

[0054] In this embodiment, a guide block 5 is fixedly provided at one end of the second slider 6 that is connected to the first slider 4, and the first slider 4 is slidably connected to the guide block 5.

[0055] In this embodiment, the guide block 5 is provided with a groove at one end that is connected to the first slider 4. The direction of the groove is consistent with the direction of the inclined surface of the second slider 6, and the first slider 4 is slidably connected to the groove.

[0056] In this embodiment, the cross-section of the guide block 5 is trapezoidal.

[0057] In this embodiment, the first slider 4 and the guide block 5 are connected by a second inclined guide post 11.

[0058] In this embodiment, both the guide block 5 and the second slider 6 are provided with through-hole positioning guide holes, and the first inclined guide post 2 and the second inclined guide post 11 are slidably connected to a positioning guide hole respectively.

[0059] In this embodiment, a limiting screw 7 is provided at the top of the B plate 8. The limiting screw 7 is located at one end of the second slider 6 and is used to limit the horizontal movement position of the second slider 6.

[0060] In this embodiment, the air conditioner electrical cover mold further includes an upper ejector plate 13 and a lower ejector plate 14. The upper ejector plate 13 is located above plate A 1, and the lower ejector plate 14 is located below plate B 8.

[0061] In this embodiment, the upper ejector plate 13 and the lower ejector plate 14 are provided with hydraulic cylinders that provide lifting force.

[0062] In this embodiment, the air conditioner electrical cover mold further includes an upper ejector pin 9 and a lower ejector pin 12. The upper ejector pin 9 is fixed below the upper ejector plate 13, and the lower ejector pin 12 is fixed above the lower ejector plate 14. The upper ejector pin 9 and the lower ejector pin 12 are used to eject the product 3 out of the mold.

[0063] In addition, this embodiment also provides a method for using an air conditioner electrical cover mold, the specific steps of which are as follows:

[0064] S1. Injection molding machine mold opening: the front and rear molds of the air conditioner electrical cover mold are separated.

[0065] The top of the first inclined guide post 2 is fixed below plate A 1. The first inclined guide post 2 drives the second slider 6 to slide horizontally to the left along plate B 8. The guide block 5 fixed on the second slider 6 drives the first slider 4 to slide horizontally downward, disengaging from the barbed area 10 of product 3.

[0066] When the first inclined guide post 2 disengages from the second slider 6, the second slider 6 stops moving due to the action of the limiting screw 7, and the first slider 4 also stops moving accordingly, thus completing the demolding of the undercut area 10 of the product 3.

[0067] Driven by two hydraulic cylinders mounted on the ejector pins, the upper and lower ejector pins perform an ejection motion, completing the demolding of product 3, and the robot arm removes product 3.

[0068] S2. Driven by two hydraulic cylinders on the ejector plate, the upper and lower ejector plates retract. When the upper and lower ejector plates are in place, the injection molding machine closes the mold.

[0069] The top of the first inclined guide post 2 is fixed below plate A 1. The first inclined guide post 2 drives the second slider 6 to slide horizontally to the right along plate B 8. The guide block 5 fixed on the second slider 6 lifts the first slider 4 to slide horizontally upward.

[0070] When the injection molding machine finishes closing the mold, the second slider 6 and the first slider 4 are both reset and stop moving, completing one production cycle.

[0071] The above description of the embodiments is provided to enable those skilled in the art to understand and use the utility model. It will be apparent to those skilled in the art that various modifications can be easily made to these embodiments, and the general principles described herein can be applied to other embodiments without inventive effort. Therefore, the present utility model is not limited to the above embodiments, and any improvements and modifications made by those skilled in the art based on the disclosure of the present utility model without departing from its scope should be within the protection scope of the present utility model.

Claims

1. A mold for an air conditioner electrical cover, characterized in that, Including the front mold and the rear mold used for product (3) molding; The front mold includes plate A (1), the rear mold includes plate B (8), and a mold cavity is formed between plate A (1) and plate B (8); A slider assembly and a slider limiting assembly are provided between plate A (1) and plate B (8); The slider assembly includes a first slider (4) and a second slider (6). One end of the first slider (4) is connected to the second slider (6), and the other end of the first slider (4) is connected to the product (3). The second slider (6) is used to drive the first slider (4) to slide up and down along the inclined surface of the second slider (6). The slider limiting assembly includes a first inclined guide post (2), the top of the first inclined guide post (2) is located below plate A (1), the bottom of the first inclined guide post (2) is connected to the second slider (6), and the first inclined guide post (2) is used to drive the second slider (6) to slide left and right along plate B (8) in the horizontal direction.

2. The air conditioner electrical cover mold according to claim 1, characterized in that, The product (3) has a barb area (10) at its bottom end, and the first slider (4) has a groove that matches the barb area (10). When the mold is closed, the undercut area (10) is inserted into the slot to form a mold locking structure. When the mold is demolded, the slot of the first slider (4) is separated from the undercut area (10) of the product (3).

3. The air conditioner electrical cover mold according to claim 1, characterized in that, The second slider (6) is connected to the first slider (4) at one end, and a guide block (5) is fixedly provided thereon. The first slider (4) and the guide block (5) are slidably connected.

4. The air conditioner electrical cover mold according to claim 3, characterized in that, The guide block (5) is provided with a groove at one end that is connected to the first slider (4). The direction of the groove is consistent with the direction of the inclined surface of the second slider (6). The first slider (4) is slidably connected to the groove.

5. The air conditioner electrical cover mold according to claim 1, characterized in that, The first slider (4) and the guide block (5) are connected by a second inclined guide post (11).

6. The air conditioner electrical cover mold according to claim 5, characterized in that, Both the guide block (5) and the second slider (6) are provided with through-hole positioning guide holes, and the first inclined guide post (2) and the second inclined guide post (11) are slidably connected to a positioning guide hole respectively.

7. The air conditioner electrical cover mold according to claim 1, characterized in that, The top of the B plate (8) is provided with a limiting screw (7), which is located at one end of the second slider (6). The limiting screw (7) is used to limit the horizontal movement of the second slider (6).

8. The air conditioner electrical cover mold according to claim 1, characterized in that, The air conditioner electrical cover mold also includes an upper ejector plate (13) and a lower ejector plate (14). The upper ejector plate (13) is located above plate A (1), and the lower ejector plate (14) is located below plate B (8).

9. An air conditioner electrical cover mold according to claim 8, characterized in that, The air conditioner electrical cover mold also includes an upper ejector pin (9) and a lower ejector pin (12). The upper ejector pin (9) is fixed below the upper ejector plate (13), and the lower ejector pin (12) is fixed above the lower ejector plate (14). The upper ejector pin (9) and the lower ejector pin (12) are used to eject the product (3) out of the mold.

10. An air conditioner electrical cover mold according to claim 9, characterized in that, The upper ejector plate (13) and the lower ejector plate (14) are equipped with hydraulic cylinders that provide lifting force.

Images