Air conditioner up and down air direction plate mold

By integrating the front mold ejector pin assembly and the angled ejector assembly into the mold locking structure and optimizing the water channel design, the problems of complex structure and low cooling efficiency of the air conditioner air duct mold were solved, thereby improving mold strength and shortening the production cycle.

CN224489914UActive Publication Date: 2026-07-14SHANGHAI YONGXING PLASTICS

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI YONGXING PLASTICS
Filing Date
2025-06-18
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

Existing air conditioner airflow vane molds have complex structures, insufficient mold strength, low cooling efficiency, long molding cycles, and the space occupied by the slider components leads to uneven water channel layout, increasing processing complexity and the risk of mold collision.

Method used

The front mold ejector pin assembly is integrated into the compact cavity of the upper fixed plate and the A plate. Combined with the front mold angled ejector assembly and the locking structure of the hook, the rear mold ejector pin plate is driven by the nylon opener and the hydraulic cylinder to realize the product locking and ejection, and optimize the water channel design.

Benefits of technology

It saves mold space, improves cooling efficiency, simplifies the processing, enhances mold strength, avoids mold collision accidents, shortens the production cycle, and matches the maximum external dimensions of the air conditioning vent plate.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224489914U_ABST
    Figure CN224489914U_ABST
Patent Text Reader

Abstract

The utility model relates to an air conditioner up and down wind direction board mould, including the front mould and the back mould for product forming, the front mould includes the upper fixed plate and A board that stack in proper order, be equipped with front mould ejector assembly in the cavity formed between upper fixed plate and A board, front mould ejector assembly includes front mould ejector plate and front mould inclined top assembly, front mould ejector plate moves up and down along the cavity lateral wall, one end of front mould inclined top assembly is linked with A board sliding, the other end of front mould inclined top assembly is linked with front mould ejector plate, the back mould includes the lower fixed plate and B board that stack in proper order, be equipped with back mould ejector assembly in the cavity formed between lower fixed plate and B board, the front mould and back mould close and form injection cavity, the product bottom end is equipped with a plurality of clamping hooks, one end of front mould inclined top assembly is equipped with the clamping groove that cooperates with clamping hook with A board sliding, when the mould closes, the clamping hook is inserted into the clamping groove and forms the mould locking structure, when demoulding, the clamping groove is separated with the clamping hook of product.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of molds, and in particular to a mold for an air conditioner upper and lower air direction plate. Background Technology

[0002] Current air conditioner ventilator molds typically employ a rear mold single ejector plate structure, capable of ejection. While this meets the demolding requirements of conventional products, traditional solutions are forced to use a front mold slider mechanism when the front mold area contains densely packed hooks (such as multiple functional hooks at the bottom of the ventilator). Because the slider assembly occupies excessive space, it compresses the mold's cooling water channel layout, leading to uneven water channel distribution, reduced product cooling efficiency, and extended molding cycle. The complex movement of multiple slider assemblies reduces the overall rigidity of the mold, increasing the risk of mold collisions. Furthermore, the workload for precision machining of the sliders and grinding of mating surfaces increases dramatically. Therefore, this design results in a complex mold structure, a large machining workload, insufficient mold strength, and affects the water channel design position, leading to uneven cooling and increased molding cycle.

[0003] Chinese patent CN118418394A discloses a refrigerator cable box mold, which includes a front mold and a rear mold for product molding; the front mold includes an upper fixing plate (11) and an A plate (5) stacked sequentially; a front mold ejector assembly is provided in the cavity formed between the upper fixing plate (11) and the A plate (5); the rear mold includes a lower fixing plate (12) and a B plate (6) stacked sequentially; a rear mold ejector assembly is provided in the cavity formed between the lower fixing plate (12) and the B plate (6); the front mold and the rear mold are closed to form an injection cavity. This patent does not involve the locking structure cooperation of the hook and the inclined ejector. Utility Model Content

[0004] The purpose of this utility model is to provide an air conditioner up and down air direction plate mold to solve the shortcomings of the existing technology, such as complex structure, insufficient mold strength and high processing cost.

[0005] The objective of this utility model can be achieved through the following technical solutions:

[0006] An air conditioner top and bottom airflow deflector mold includes a front mold and a rear mold for product forming;

[0007] The front mold includes an upper fixed plate and an A plate stacked sequentially. A front mold ejector assembly is provided in the cavity formed between the upper fixed plate and the A plate. The front mold ejector assembly includes a front mold ejector plate and a front mold inclined ejector assembly. The front mold ejector plate moves up and down along the side wall of the cavity. One end of the front mold inclined ejector assembly is slidably connected to the A plate, and the other end of the front mold inclined ejector assembly is connected to the front mold ejector plate.

[0008] The rear mold includes a lower fixed plate and a B plate stacked sequentially, and a rear mold ejector pin assembly is provided in the cavity formed between the lower fixed plate and the B plate.

[0009] The front mold and the rear mold close to form an injection cavity;

[0010] The bottom of the product is provided with multiple hooks, and the end of the front mold inclined ejector assembly that is slidably connected to plate A is provided with a groove that mates with the hooks.

[0011] When the mold is closed, the hook engages with the slot to form a mold-locking structure. When the mold is demolded, the slot separates from the hook of the product.

[0012] In one embodiment of this utility model, a front mold limiting block is provided below the front mold ejector plate. When the front mold limiting block contacts plate A, the front mold ejector plate stops moving downward.

[0013] In one embodiment of this utility model, a nylon opening and closing device is provided at the upper end of the B plate, and the nylon opening and closing device is used for riveting the A plate and the B plate.

[0014] As a preferred technical solution, the nylon opener / closer is a mold accessory that adjusts the friction between the template and the nylon sleeve by locking the conical bolt.

[0015] In one embodiment of this utility model, the nylon opener / closer is fixed to plate B by screws.

[0016] In one embodiment of this utility model, the front mold is further provided with a front mold reset rod. The top end of the front mold reset rod is connected to the front mold ejector plate, and the bottom end of the front mold reset rod is fixed above plate B by a nylon opening and closing device. The front mold reset rod is used to control the front mold reset.

[0017] Plate B pushes the front mold reset rod, the front mold reset rod pushes the front mold ejector plate, and the front mold ejector plate drives the front mold inclined ejector assembly to retract and reset.

[0018] In one embodiment of this utility model, the rear mold ejector assembly includes a rear mold ejector plate that moves up and down along the side wall of the cavity.

[0019] In one embodiment of this utility model, a plurality of rear mold ejector pins are provided above the rear mold ejector plate. During the mold opening process, the rear mold ejector pins are used to eject the product.

[0020] In one embodiment of this utility model, a rear mold limiting block is provided above the rear mold ejector plate. When the rear mold limiting block contacts the B plate, the rear mold ejector ejects the product.

[0021] In one embodiment of this utility model, an oil cylinder is provided above the lower fixing plate. The oil cylinder is connected to the rear mold ejector plate and is used to drive the rear mold ejector plate to move up and down.

[0022] In one embodiment of this utility model, the length of the mold is 1100-1200mm, the width of the mold is 600-700mm, and the height of the mold is 650-750mm.

[0023] As a preferred technical solution, the mold has a length of 1160mm, a width of 650mm, and a height of 705mm.

[0024] As a preferred technical solution, the maximum external dimensions of the product are: length 640.4mm, width 136.05mm, and height 950mm.

[0025] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0026] 1. The air conditioner upper and lower airflow vane mold structure design provided by this utility model saves space, does not affect the mold strength, leaves sufficient space for the mold water channels, and allows for a uniform and reasonable water channel design, thereby shortening the product production cycle.

[0027] 2. Existing technologies for molds with hooks often involve designing a front mold slider, which occupies too much space, resulting in complex processing and assembly movements. The air conditioner upper and lower airflow deflector mold provided by this utility model is suitable for molds with many hooks in the front mold portion of the product, offering advantages such as simple processing, reliable structure, and reduced risk of mold collisions.

[0028] 3. This utility model integrates the front mold ejector pin assembly into the compact cavity of the upper fixed plate and the A plate, freeing up a large amount of space for water channel layout while ensuring the strength of the mold. It supports a uniformly distributed cooling water channel design, which can improve product cooling efficiency and molding cycle.

[0029] 4. This utility model optimizes the product's dimensions and designs the mold dimensions accordingly. Combined with the rear mold hydraulic cylinder driving the ejector plate, it provides a constant ejection force, perfectly matching the maximum external dimensions of the air conditioner vent plate and solving the industry problem of deformation during the ejection of ultra-thin long parts. Attached Figure Description

[0030] Figure 1 This is a structural diagram of the product;

[0031] Figure 2 for Figure 1 A magnified view of a section at point A in the middle;

[0032] Figure 3 for Figure 1 A magnified view of a section at point B in the middle;

[0033] Figure 4 A schematic diagram of the front mold structure of the air conditioner's upper and lower airflow direction plate mold;

[0034] Figure 5This is a schematic diagram of the rear mold structure of the air conditioner's upper and lower airflow deflector mold;

[0035] Figure 6 This is a cross-sectional view of the mold for the air conditioner's upper and lower airflow direction plates.

[0036] Figure 7 This is a side cross-sectional view of the mold for the air conditioner's upper and lower airflow deflectors;

[0037] Figure 8 This is a schematic diagram showing the mold closing state of the air conditioner's upper and lower airflow direction plate mold;

[0038] Figure 9 This is a schematic diagram of the ejection state of the front mold inclined ejector assembly of the air conditioner upper and lower air direction plate mold.

[0039] Explanation of the attached drawing numbers: 1. Front mold ejector plate, 2. Front mold limiting block, 3. Front mold inclined ejector assembly, 4. Front mold reset rod, 5. Nylon opener / closer, 6. Plate A, 7. Plate B, 8. Hydraulic cylinder, 9. Rear mold ejector plate, 10. Rear mold ejector pin, 11. Rear mold limiting block, 12. Hook, 13. Upper fixing plate, 14. Lower fixing plate, a. Mold length, b. Mold width, h. Mold height. Detailed Implementation

[0040] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments. This embodiment is based on the technical solution of the present invention and provides detailed implementation methods and specific operating procedures; however, the scope of protection of the present invention is not limited to the following embodiments.

[0041] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0042] In the description of this utility model, it should be noted that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0043] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0044] The following detailed description of some embodiments of the present invention is provided in conjunction with the accompanying drawings. Unless otherwise specified, the following embodiments and features can be combined with each other.

[0045] Example

[0046] See Figures 1 to 3 This embodiment provides an air conditioner upper and lower airflow vane mold, including a front mold and a rear mold for product forming;

[0047] The front mold includes an upper fixed plate 13 and an A plate 6 stacked sequentially. A front mold ejector assembly is provided in the cavity formed between the upper fixed plate 13 and the A plate 6. The front mold ejector assembly includes a front mold ejector plate 1 and a front mold inclined ejector assembly 3. The front mold ejector plate 1 moves up and down along the side wall of the cavity. One end of the front mold inclined ejector assembly 3 is slidably connected to the A plate 6, and the other end of the front mold inclined ejector assembly 3 is connected to the front mold ejector plate 1.

[0048] The rear mold includes a lower fixing plate 14 and a B plate 7 stacked sequentially, and a rear mold ejector pin assembly is provided in the cavity formed between the lower fixing plate 14 and the B plate 7.

[0049] The front mold and the rear mold close to form an injection cavity;

[0050] The bottom of the product is provided with multiple hooks 12, and the end of the front mold inclined ejector assembly 3 that is slidably connected to plate A 6 is provided with a groove that cooperates with the hooks 12.

[0051] When the mold is closed, the hook 12 engages with the slot to form a mold-locking structure. When the mold is demolded, the slot separates from the hook 12 of the product 3.

[0052] In this embodiment, a front mold limiting block 2 is provided below the front mold ejector plate 1. When the front mold limiting block 2 contacts the A plate 6, the front mold ejector plate 1 stops moving downward.

[0053] In this embodiment, a nylon opener / closer 5 is provided at the upper end of the B plate 7, and the nylon opener / closer 5 is used for riveting the A plate 6 and the B plate 7.

[0054] In this embodiment, the nylon opener / closer 5 is fixed to plate B 7 by screws.

[0055] In this embodiment, the front mold is further provided with a front mold reset rod 4. The top end of the front mold reset rod 4 is connected to the front mold ejector plate 1, and the bottom end of the front mold reset rod 4 is fixed above the B plate 7 by a nylon opening and closing device 5. The front mold reset rod 4 is used to control the front mold reset.

[0056] B plate 7 pushes the front mold reset rod 4, the front mold reset rod 4 pushes the front mold ejector plate 1, and the front mold ejector plate 1 drives the front mold inclined ejector assembly 3 to retract and reset.

[0057] In this embodiment, the rear mold ejector assembly includes a rear mold ejector plate 9 that moves up and down along the cavity sidewall.

[0058] In this embodiment, a plurality of rear mold ejector pins 10 are provided above the rear mold ejector plate 9. During the mold opening process, the rear mold ejector pins 10 are used to eject the product.

[0059] In this embodiment, a rear mold limiting block 11 is provided above the rear mold ejector plate 9. When the rear mold limiting block 11 contacts the B plate 7, the rear mold ejector 10 ejects the product.

[0060] In this embodiment, an oil cylinder 8 is provided above the lower fixing plate 14. The oil cylinder 8 is connected to the rear mold ejector plate 9 and is used to drive the rear mold ejector plate 9 to move up and down.

[0061] In this embodiment, the length a of the mold is 1160mm, the width b of the mold is 650mm, and the height h of the mold is 705mm.

[0062] In this embodiment, the maximum external dimensions of the product are: length 640.4mm, width 136.05mm, and height 950mm.

[0063] In addition, this embodiment also provides a method for using an air conditioner up and down airflow vane mold, the specific steps of which are as follows:

[0064] When the injection molding machine opens the mold, plate A6 and plate B7 separate. The nylon opening and closing device 5, which is fixed to plate B7 by screws, drives the front mold reset rod 4. The front mold reset rod 4 drives the front mold ejector plate 1 to move downward. The front mold ejector plate 1 drives the front mold inclined ejector assembly 3 and the front mold limit block 2 to move together towards the rear mold.

[0065] After the current mold limit block 2 contacts the A plate 6, the front mold angled ejector assembly 3 completes the ejection of the product from the product hook 12 position, and the product separates from the front mold.

[0066] Under the action of the hydraulic cylinder 8, the rear mold ejector plate 9 drives the rear mold ejector pin 10 and the rear mold limit block 11 to move together towards the front mold. When the rear mold limit block 11 contacts the B plate 7, the rear mold ejector pin 10 completes the ejection of the product, and the robot arm on the injection molding machine takes out the product.

[0067] Under the action of the hydraulic cylinder 8, the rear mold ejector plate 9 drives the rear mold ejector pin 10 and the rear mold limit block 11 to retract and reset together. The injection molding machine receives the limit switch signal to close the mold. The B plate 7 pushes the front mold reset rod 4, the front mold reset rod 4 pushes the front mold ejector plate 1, the front mold ejector plate 1 drives the front mold inclined ejector assembly 3 to retract and reset, completing one production cycle.

[0068] The above description of the embodiments is provided to enable those skilled in the art to understand and use the utility model. It will be apparent to those skilled in the art that various modifications can be easily made to these embodiments, and the general principles described herein can be applied to other embodiments without inventive effort. Therefore, the present utility model is not limited to the above embodiments, and any improvements and modifications made by those skilled in the art based on the disclosure of the present utility model without departing from its scope should be within the protection scope of the present utility model.

Claims

1. A mold for an air conditioner's upper and lower airflow direction plates, characterized in that, This includes front and rear molds used for product molding; The front mold includes an upper fixed plate (13) and an A plate (6) stacked in sequence. A front mold ejector assembly is provided in the cavity formed between the upper fixed plate (13) and the A plate (6). The front mold ejector assembly includes a front mold ejector plate (1) and a front mold inclined ejector assembly (3). The front mold ejector plate (1) moves up and down along the side wall of the cavity. One end of the front mold inclined ejector assembly (3) is slidably connected to the A plate (6), and the other end of the front mold inclined ejector assembly (3) is connected to the front mold ejector plate (1). The rear mold includes a lower fixing plate (14) and a B plate (7) stacked in sequence, and a rear mold ejector assembly is provided in the cavity formed between the lower fixing plate (14) and the B plate (7); The front mold and the rear mold close to form an injection cavity; The bottom of the product is provided with multiple hooks (12), and the end of the front mold inclined top assembly (3) that is slidably connected to the A plate (6) is provided with a groove that cooperates with the hooks (12). When the mold is closed, the hook (12) is inserted into the slot to form a mold locking structure. When the mold is demolded, the slot separates from the hook (12) of the product.

2. The air conditioner up / down airflow vane mold according to claim 1, characterized in that, The front mold ejector plate (1) is provided with a front mold limiting block (2) below it. When the front mold limiting block (2) contacts the A plate (6), the front mold ejector plate (1) stops moving downward.

3. The air conditioner up / down airflow vane mold according to claim 1, characterized in that, The upper end of the B plate (7) is provided with a nylon opener (5), which is used for riveting the A plate (6) and the B plate (7).

4. The air conditioner up / down airflow vane mold according to claim 3, characterized in that, The nylon opener (5) is fixed to plate B (7) by screws.

5. The air conditioner up / down airflow vane mold according to claim 3, characterized in that, The front mold is also provided with a front mold reset rod (4). The top end of the front mold reset rod (4) is connected to the front mold ejector plate (1). The bottom end of the front mold reset rod (4) is fixed above the B plate (7) by a nylon opener (5). The front mold reset rod (4) is used to control the front mold reset.

6. The air conditioner up / down airflow vane mold according to claim 1, characterized in that, The rear mold ejector assembly includes a rear mold ejector plate (9) that moves up and down along the cavity sidewall.

7. The air conditioner up and down airflow vane mold according to claim 6, characterized in that, The rear mold ejector plate (9) is provided with several rear mold ejector pins (10). During the mold opening process, the rear mold ejector pins (10) are used to eject the product.

8. The air conditioner up / down airflow vane mold according to claim 7, characterized in that, The rear mold ejector plate (9) is provided with a rear mold limiting block (11) above it. When the rear mold limiting block (11) contacts the B plate (7), the rear mold ejector (10) ejects the product.

9. The air conditioner up and down airflow vane mold according to claim 6, characterized in that, A hydraulic cylinder (8) is provided above the lower fixed plate (14). The hydraulic cylinder (8) is connected to the rear mold ejector plate (9). The hydraulic cylinder (8) is used to drive the rear mold ejector plate (9) to move up and down.

10. The air conditioner up / down airflow vane mold according to claim 1, characterized in that, The mold has a length (a) of 1100-1200 mm, a width (b) of 600-700 mm, and a height (h) of 650-750 mm.