A temperature-controllable injection mold

Abstract

The utility model discloses a kind of temperature-controllable injection mould, it is related to injection mould technical field, including first injection main body and second injection main body, further include heating mechanism, be set in the first injection main body and second injection main body inside;Cooling mechanism, be set in the first injection main body and second injection main body inside, the cooling mechanism includes: first cooling circulation component, be set on the first injection main body;Second cooling circulation component, be set on the second injection main body;Cooling passage, be set in the first injection main body and second injection main body inside;Electromagnetic flow device, be set on the first injection main body and second injection main body;Temperature sensor, be set in the first injection main body and second injection main body inside.The device is by setting heating mechanism and cooling mechanism, prevent the finished product piece in mould to appear overheat or overcooling and lead to scrapping condition.

Description

Technical Field

[0001] This utility model relates to the field of injection mold technology, and in particular to a temperature-controllable injection mold. Background Technology

[0002] Injection molds are tools used for the mass production of injection-molded products. Their core function is to inject molten plastic into the mold cavity using an injection molding machine, where it cools and solidifies to form parts of a specific shape. Their structure typically includes a moving mold, a fixed mold, a gating system, and a cooling system. These components work together to ensure dimensional accuracy and surface quality of the finished product. In terms of application, they are widely used in the automotive, electronics, and consumer goods industries. Products such as mobile phone casings and mineral water bottles are examples of products molded using injection molds. The design must consider factors such as material flowability and shrinkage rate, while manufacturing relies on precision machining technology to ensure mold durability and product consistency. They are a key piece of equipment in the plastics processing field. Currently, it is difficult to control the internal temperature of injection molds during use, which can lead to overheating or undercooling of finished parts, resulting in scrap. Therefore, improvements are needed. Utility Model Content

[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a temperature-controllable injection mold, which aims to solve the technical problem that the above-mentioned injection mold cannot control the temperature.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A temperature-controllable injection mold includes a first injection body and a second injection body, and further includes:

[0006] A heating mechanism is disposed within the first and second injection molding bodies and is used for heating operations;

[0007] A cooling mechanism, disposed within the first and second injection molding bodies, is used for cooling operations. The cooling mechanism includes:

[0008] A first cooling circulation assembly is disposed on the first injection molding body for coolant circulation;

[0009] The second cooling circulation assembly is disposed on the second injection molding body for coolant circulation;

[0010] The cooling channel has multiple channels, and the multiple cooling channels are arranged in the first injection molding body and the second injection molding body for coolant inflow;

[0011] Multiple electromagnetic flow meters are provided, and these multiple electromagnetic flow meters are disposed on the first injection molding body and the second injection molding body, for controlling the flow rate of coolant.

[0012] The temperature sensor has multiple sensors, which are disposed in the first injection molding body and the second injection molding body for temperature monitoring.

[0013] Preferably, the heating mechanism includes:

[0014] A heating device is disposed inside the first injection molding body and the second injection molding body for heating operation;

[0015] The injection molding device is installed inside the first injection molding body and the second injection molding body and is used for injection molding.

[0016] Preferably, the heating device includes:

[0017] The device has two mounting slots, which are respectively located in the first injection molding body and the second injection molding body for component installation.

[0018] The heat insulation board has two parts, and the two heat insulation boards are disposed in the mounting groove and fixedly connected to the mounting groove;

[0019] A temperature control component is disposed on the first injection molding body and is used for temperature control.

[0020] The control panel, located on the first injection molding body, is used for operation control.

[0021] Preferably, the heating device further includes:

[0022] A heating plate, mounted on the heat insulation plate, is used for heating operations;

[0023] The heat sink has multiple heat sinks, which are disposed on the heating plate for dispersing heat.

[0024] Preferably, the injection molding apparatus includes:

[0025] A support base is disposed on the first injection molding body and is fixedly connected to the first injection molding body;

[0026] An injection hole is provided on the second injection body for injection molding.

[0027] Preferably, the injection molding apparatus further includes:

[0028] A fixed mold is disposed inside the first injection body and is fixedly connected to the first injection body;

[0029] A movable mold is disposed within the second injection molding body and is fixedly connected to the second injection molding body;

[0030] The hydraulic cylinder is provided in multiples, and the multiple hydraulic cylinders are disposed in the first injection body for moving the second injection body;

[0031] The fixing rod has multiple rods, and the multiple fixing rods are disposed on the second injection molding body and fixedly connected to the second injection molding body.

[0032] Preferably, the heating plate and the cooling channel are controlled separately.

[0033] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:

[0034] 1. This device is equipped with a heating mechanism and a cooling mechanism. When the device is used for temperature control, the two work together to achieve a high response speed, preventing the finished parts in the mold from being overheated or undercooled and thus scrapped.

[0035] 2. This device, by setting up heating and cooling mechanisms, can optimize temperature control strategies based on accumulated production data through machine learning models, reducing the difficulty of manual debugging and improving production efficiency. Attached Figure Description

[0036] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0037] Figure 1 A three-dimensional structural diagram of a temperature-controllable injection mold is shown.

[0038] Figure 2 A partial cross-sectional view of a temperature-controlled injection mold is shown.

[0039] Figure 3 It shows Figure 2 A magnified schematic diagram of the structure at point A in the middle.

[0040] Figure 4 A three-dimensional structural diagram of the heating mechanism is shown.

[0041] Figure 5 An exploded view of some components in the heating mechanism is shown.

[0042] Legend:

[0043] 1. First injection molding body; 2. Second injection molding body; 3. First cooling circulation assembly; 4. Second cooling circulation assembly; 5. Cooling channel; 6. Electromagnetic flow meter; 7. Temperature sensor; 8. Mounting slot; 9. Heat insulation plate; 10. Heating plate; 11. Heat dissipation plate; 12. Temperature control assembly; 13. Control panel; 14. Support base; 15. Injection hole; 16. Fixed mold; 17. Moving mold; 18. Hydraulic cylinder; 19. Fixing rod. Detailed Implementation

[0044] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0045] In the description of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0046] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0047] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0048] Reference Figures 1 to 5 The present invention provides a further description of an embodiment of a temperature-controllable injection mold.

[0049] A temperature-controllable injection mold includes a first injection body 1 and a second injection body 2, and a heating mechanism disposed within the first injection body 1 and the second injection body 2 for heating operations; and a cooling mechanism disposed within the first injection body 1 and the second injection body 2 for cooling operations. The cooling mechanism includes: a first cooling circulation assembly 3 disposed on the first injection body 1 for coolant circulation; a second cooling circulation assembly 4 disposed on the second injection body 2 for coolant circulation; multiple cooling channels 5 disposed within the first injection body 1 and the second injection body 2 for coolant inflow; multiple electromagnetic flow meters 6 disposed on the first injection body 1 and the second injection body 2 for controlling the coolant flow rate; and multiple temperature sensors 7 disposed within the first injection body 1 and the second injection body 2 for temperature monitoring.

[0050] refer to Figure 2 and Figure 3 In a preferred embodiment, the heating mechanism includes: a heating device disposed within the first injection molding body 1 and the second injection molding body 2 for heating operations; and an injection molding device disposed within the first injection molding body 1 and the second injection molding body 2 for injection operations.

[0051] refer to Figure 2 and Figure 5 In a preferred embodiment, the heating device includes: two mounting slots 8, which are respectively disposed in the first injection molding body 1 and the second injection molding body 2 for component installation; two heat insulation plates 9, which are disposed in the mounting slots 8 and fixedly connected to the mounting slots 8; a temperature control component 12, disposed on the first injection molding body 1 for temperature control; and a control panel 13, disposed on the first injection molding body 1 for operation control.

[0052] refer to Figure 4 and Figure 5 In a preferred embodiment, the heating device further includes: a heating plate 10 disposed on the heat insulation plate 9 for heating operation; and multiple heat dissipation plates 11 disposed on the heating plate 10 for dispersing heat.

[0053] refer to Figure 2 In a preferred embodiment, the injection molding device includes: a support base 14, which is disposed on the first injection body 1 and fixedly connected to the first injection body 1; and an injection hole 15, which is disposed on the second injection body 2 and used for injection molding.

[0054] refer to Figure 1 and Figure 4In a preferred embodiment, the injection molding device further includes: a fixed mold 16 disposed within the first injection body 1 and fixedly connected to the first injection body 1; a movable mold 17 disposed within the second injection body 2 and fixedly connected to the second injection body 2; multiple hydraulic cylinders 18 disposed within the first injection body 1 for moving the second injection body 2; and multiple fixing rods 19 disposed on the second injection body 2 and fixedly connected to the second injection body 2.

[0055] In this configuration, the heating plate 10 and cooling channel 5 are controlled independently, facilitating real-time temperature adjustment of different areas. The electromagnetic flow meter 6 controls the flow rate and volume of the coolant. The temperature control component 12 uses a PLC controller with a built-in PID adaptive adjustment algorithm and machine learning model. It can receive real-time data from the temperature detection module, compare it with the preset temperature curve, and output control signals to the heating / cooling actuators for temperature adjustment. The heat sink 11 accelerates the diffusion of heat from the heating plate 10 into the mounting slot 8 for heating while preventing local overheating. The heat insulation plate 9 prevents heat waste. The first cooling circulation component 3 and the second cooling circulation component 4 can be connected to the electromagnetic flow meter 6 for coolant delivery and recycling.

[0056] This device, by incorporating both heating and cooling mechanisms, achieves rapid temperature control through their coordinated operation, preventing overheating or undercooling of finished parts within the mold and thus avoiding scrapping. Furthermore, by utilizing machine learning models, the device optimizes temperature control strategies based on accumulated production data, reducing manual adjustments and improving production efficiency.

[0057] Working principle: During injection molding, this device monitors the temperature of the fixed mold 16 and the moving mold 17 using multiple temperature sensors 7. When an abnormal temperature is detected, the temperature control component 12 adjusts the heating plate 10 and electromagnetic flow meter attached to the temperature sensor 7 to perform coordinated heating and cooling, thus compensating for temperature and ensuring uniform temperature during operation. This prevents the fixed mold 16 or the moving mold 17 from overheating or overcooling. During heating, the power of the heating plate 10 is increased to allow it to heat up quickly, and the heat dissipation plate 11 dissipates heat quickly, thereby raising the temperature. At the same time, the corresponding electromagnetic flow meter 6 reduces the flow of coolant.

[0058] The above description of the embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A temperature-controllable injection mold, characterized in that, Including a first injection molding body (1) and a second injection molding body (2), and also including: A heating mechanism is disposed in the first injection molding body (1) and the second injection molding body (2) for heating operation; A cooling mechanism, disposed within the first injection molding body (1) and the second injection molding body (2), is used for cooling operations. The cooling mechanism includes: The first cooling circulation assembly (3) is disposed on the first injection molding body (1) and is used for coolant circulation; The second cooling circulation assembly (4) is disposed on the second injection molding body (2) and is used for coolant circulation; The cooling channels (5) are multiple, and the multiple cooling channels (5) are disposed in the first injection molding body (1) and the second injection molding body (2) for coolant to flow in; Electromagnetic flow meters (6) are provided in multiples, and multiple electromagnetic flow meters (6) are disposed on the first injection molding body (1) and the second injection molding body (2) for controlling the flow rate of coolant; A plurality of temperature sensors (7) are provided, and the plurality of temperature sensors (7) are disposed in the first injection molding body (1) and the second injection molding body (2) for temperature monitoring.

2. The temperature-controllable injection mold according to claim 1, characterized in that, The heating mechanism includes: A heating device is installed inside the first injection molding body (1) and the second injection molding body (2) for heating operation; The injection molding device is installed inside the first injection molding body (1) and the second injection molding body (2) for injection molding operations.

3. The temperature-controllable injection mold according to claim 2, characterized in that, The heating device includes: There are two mounting slots (8), and the two mounting slots (8) are respectively disposed in the first injection molding body (1) and the second injection molding body (2) for component installation; There are two heat insulation boards (9), and the two heat insulation boards (9) are disposed in the mounting groove (8) and fixedly connected to the mounting groove (8); A temperature control component (12) is disposed on the first injection molding body (1) and is used for temperature control. A control panel (13) is located on the first injection molding body (1) and is used for operation control.

4. The temperature-controllable injection mold according to claim 3, characterized in that, The heating device also includes: A heating plate (10) is disposed on the heat insulation plate (9) and is used for heating. Multiple heat sinks (11) are provided on the heating plate (10) for dispersing heat.

5. A temperature-controllable injection mold according to claim 4, characterized in that, The injection molding device includes: A support base (14) is disposed on the first injection molding body (1) and is fixedly connected to the first injection molding body (1); Injection hole (15) is provided on the second injection body (2) for injection molding.

6. A temperature-controllable injection mold according to claim 5, characterized in that, The injection molding apparatus further includes: A fixed mold (16) is disposed inside the first injection body (1) and fixedly connected to the first injection body (1); A movable mold (17) is disposed inside the second injection body (2) and is fixedly connected to the second injection body (2); Hydraulic cylinders (18) are provided in multiples, and multiple hydraulic cylinders (18) are disposed in the first injection body (1) for moving the second injection body (2); The fixing rod (19) is multiple, and the multiple fixing rods (19) are disposed on the second injection body (2) and fixedly connected to the second injection body (2).

7. A temperature-controllable injection mold according to claim 6, characterized in that, The heating plate (10) and the cooling channel (5) are both controlled separately.

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