Molding die for fly ash-based porous adsorbent material
By designing a molding die for fly ash-based porous adsorbent materials, and utilizing the combination of molding groove, push plate, and extrusion plate, the problem of material leakage during feeding in traditional devices was solved, achieving efficient molding and safe use.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TIANJIN TEDA ENVIRONMENTAL PROTECTION
- Filing Date
- 2025-06-16
- Publication Date
- 2026-07-14
Smart Images
Figure CN224490205U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fly ash-based adsorbent material molding technology, specifically to fly ash-based porous adsorbent material molding mold. Background Technology
[0002] Fly ash-based adsorbent material is an adsorbent material prepared by using biomass fly ash as raw material through a specific process. The specific preparation method is as follows: First, the biomass fly ash is mixed with shells, then crushed and sieved by a ball mill. Then, it is treated with alkali and dried. Finally, the treated fly ash is placed in an activation device and activated by passing biogas slurry through it at 600-900℃ for 1-2 hours to obtain purified water and fly ash-based adsorbent material.
[0003] In practical applications, fly ash-based adsorbent materials are usually added to the purified environment by spraying. However, depending on the different working conditions, it is often necessary to extrude and mold them in order to purify the flowing gas efficiently. Traditional molding devices are small in size, which leads to leakage during feeding, resulting in waste and causing fly ash-based adsorbent materials to splash into the environment, affecting the health of operators. This cannot meet the actual needs of use. Utility Model Content
[0004] This utility model aims to solve the problems mentioned in the background art by providing a molding die for fly ash-based porous adsorbent materials.
[0005] The specific technical solution is as follows:
[0006] A fly ash-based porous adsorbent material molding die includes an installation plate. The top of the installation plate has a molding groove. A feeding mechanism is provided on the top of the installation plate and on one side of the molding groove. A push plate is provided inside the molding groove. An extrusion plate is provided on the top of the installation plate and above the molding groove. An arched mounting frame is provided on the top of the installation plate and above the extrusion plate. Four support legs are fixedly installed on the bottom of the installation plate.
[0007] The feeding mechanism includes a hopper for dispensing fly ash-based porous adsorbent material, which is located on the top of the mounting plate. Two connecting frames are fixedly installed on the top of the hopper, and one side of the connecting frame is fixedly connected to the arched mounting frame.
[0008] As a preferred embodiment of this utility model, an installation block is fixedly installed on the top of the installation plate, and a second electric push rod is fixedly installed on one side of the installation block. The output end of the second electric push rod passes through the installation block and is fixedly connected to one side of the hopper.
[0009] As a preferred embodiment of this utility model, a hydraulic rod is fixedly installed on the top of the arched mounting frame, and the output end of the hydraulic rod passes through the arched mounting frame and is fixedly connected to the top of the extrusion plate.
[0010] As a preferred embodiment of this utility model, a first electric push rod is fixedly installed at the bottom of the mounting plate, and the output end of the first electric push rod extends through the interior of the forming groove and is fixedly connected to the bottom of the push plate.
[0011] As a preferred embodiment of this utility model, a discharge channel is provided on the top of the mounting plate and on one side of the forming groove, and a guide plate is fixedly installed at the bottom of the discharge channel.
[0012] As a preferred embodiment of this utility model, a guide groove is provided on the top of the mounting plate and below the arched mounting frame, and a guide block is slidably connected inside the guide groove. The top of the guide block is fixedly connected to the bottom of the arched mounting frame.
[0013] As a preferred embodiment of this utility model, guide rollers are fixedly installed on both sides of the bottom of the arched mounting frame, and the guide rollers are rotatably connected to the top of the mounting plate.
[0014] This utility model has the following beneficial effects:
[0015] 1. The fly ash-based porous adsorbent material molding die provided by this utility model uses a molding groove to accommodate the fly ash-based porous adsorbent material to be molded. The cooperation between the molding groove, push plate and extrusion plate is used to extrude the fly ash-based porous adsorbent material, thereby achieving its molding for subsequent use. The feeding mechanism is used to add the fly ash-based porous adsorbent material into the interior of the molding groove, avoiding the leakage and splashing of fly ash-based porous adsorbent material caused by traditional filling, which would result in waste and affect personnel health.
[0016] 2. The fly ash-based porous adsorbent material molding die provided by this utility model uses a hopper to contain the fly ash-based porous adsorbent material. The bottom of the hopper contacts the top of the mounting plate to prevent the fly ash-based porous adsorbent material from splashing out during loading. At the same time, the movement of the hopper on the top of the mounting plate allows the fly ash-based porous adsorbent material raw material to be added into the molding tank, which facilitates subsequent extrusion molding. Attached Figure Description
[0017] Figure 1 A schematic diagram of the structure of the fly ash-based porous adsorbent material molding die provided in this embodiment of the utility model;
[0018] Figure 2 A schematic diagram of the mounting plate structure of the fly ash-based porous adsorbent material molding die provided in this embodiment of the utility model;
[0019] Figure 3 A schematic diagram of the cross-sectional structure of the mounting plate of the molding die for fly ash-based porous adsorbent material provided in this embodiment of the utility model;
[0020] Figure 4 A schematic diagram of the arched mounting frame structure of the fly ash-based porous adsorbent material molding die provided in this embodiment of the utility model;
[0021] Figure 5 A bottom view of the arched mounting frame of the fly ash-based porous adsorbent material molding die provided in this embodiment of the utility model;
[0022] Figure 6 A schematic diagram of the feeding mechanism of the fly ash-based porous adsorbent material molding die provided in this embodiment of the utility model;
[0023] Figure 7 A schematic diagram of the pushing mechanism of the fly ash-based porous adsorbent material molding die provided in this embodiment of the utility model.
[0024] In the attached diagram: 1. Mounting plate; 2. Arched mounting frame; 3. Feeding mechanism; 301. Hopper; 302. Connecting frame; 303. Mounting block; 304. Second electric push rod; 4. Hydraulic rod; 5. Guide roller; 6. Guide groove; 7. Forming groove; 8. Discharge channel; 9. Support leg; 10. Guide plate; 11. First electric push rod; 12. Push plate; 13. Extrusion plate; 14. Guide block. Detailed Implementation
[0025] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.
[0026] The accompanying drawings are for illustrative purposes only and are schematic diagrams, not actual images. They should not be construed as limiting the scope of this patent. To better illustrate the embodiments of this utility model, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.
[0027] In the accompanying drawings of this utility model, the same or similar reference numerals correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "upper," "lower," "left," "right," "inner," and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.
[0028] In the description of this utility model, unless otherwise explicitly specified and limited, the term "connection" or similar designation indicating the connection relationship between components should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0029] Example
[0030] The fly ash-based porous adsorbent material molding die provided in this embodiment, such as Figure 1 — Figure 7 As shown, the device includes an installation plate with a forming groove on its top. A feeding mechanism is located on the top of the installation plate and on one side of the forming groove. A push plate is located inside the forming groove. An extrusion plate is located on the top of the installation plate and above the forming groove. An arched mounting frame is located on the top of the installation plate and above the extrusion plate. Four support legs are fixedly installed at the bottom of the installation plate. The forming groove is used to accommodate the fly ash-based porous adsorbent material to be formed. The cooperation between the forming groove, push plate, and extrusion plate is used to extrude the fly ash-based porous adsorbent material, thereby forming it for subsequent use. The feeding mechanism is used to add the fly ash-based porous adsorbent material into the forming groove, avoiding the leakage and splashing of fly ash-based porous adsorbent material caused by traditional filling, which would result in waste and affect personnel health.
[0031] The feeding mechanism includes a hopper for dispensing fly ash-based porous adsorbent material, which is located on the top of the mounting plate. Two connecting frames are fixedly installed on the top of the hopper, and one side of the connecting frames is fixedly connected to the arched mounting frame. The hopper is designed to contain the fly ash-based porous adsorbent material. The bottom of the hopper contacts the top of the mounting plate to prevent the fly ash-based porous adsorbent material from splashing and leaking out during loading. At the same time, the movement of the hopper on the top of the mounting plate allows the fly ash-based porous adsorbent material raw material to be added into the molding tank, which facilitates subsequent extrusion molding.
[0032] A mounting block is fixedly installed on the top of the mounting plate, and a second electric push rod is fixedly installed on one side of the mounting block. The output end of the second electric push rod passes through the mounting block and is fixedly connected to one side of the hopper. The mounting block is used to install the second electric push rod, and the second electric push rod is used to drive the hopper to move to the top of the mounting plate, thereby adding fly ash-based porous adsorbent material into the inside of the forming tank. At the same time, the fly ash-based porous adsorbent material formed inside the forming tank is pushed out from the inside of the forming tank to facilitate subsequent feeding and forming.
[0033] A hydraulic rod is fixedly installed on the top of the arched mounting frame. The output end of the hydraulic rod passes through the arched mounting frame and is fixedly connected to the top of the extrusion plate. The hydraulic rod is used to drive the extrusion plate to descend and, with the cooperation of the forming groove and the push plate, extrude and form the fly ash-based porous adsorbent material.
[0034] A first electric push rod is fixedly installed at the bottom of the mounting plate. The output end of the first electric push rod passes through the inside of the forming groove and is fixedly connected to the bottom of the push plate. The first electric push rod is used to push the push plate up, thereby pushing the formed fly ash-based porous adsorbent material out of the inside of the forming groove for subsequent further forming.
[0035] A discharge channel is provided on the top of the mounting plate and on one side of the forming groove. A guide plate is fixedly installed at the bottom of the discharge channel. The discharge channel is used to discharge the formed fly ash-based porous adsorbent material to the bottom of the mounting plate. The guide plate is used to guide the fly ash-based porous adsorbent material discharged to the bottom of the mounting plate for subsequent collection.
[0036] A guide groove is provided on the top of the mounting plate and below the arched mounting frame. A guide block is slidably connected inside the guide groove. The top of the guide block is fixedly connected to the bottom of the arched mounting frame. The guide groove and guide block are used to limit the arched mounting frame and increase its stability.
[0037] Guide rollers are fixedly installed on both sides of the bottom of the arched mounting frame. The guide rollers are rotatably connected to the top of the mounting plate. The guide rollers enable the arched mounting frame to move on the top of the mounting plate, which facilitates the movement of the hopper for feeding and discharge of the formed fly ash-based porous adsorbent material.
[0038] In use, fly ash-based porous adsorbent material is added into the hopper. When molding the fly ash-based porous adsorbent material is required, the second electric push rod pushes the hopper, which in turn moves the arched mounting frame and the hopper towards the top of the molding tank. After the hopper reaches the top of the mounting plate, the fly ash-based porous adsorbent material inside falls into the molding tank under gravity. After filling, the second electric push rod pulls the hopper, which in turn moves the arched mounting frame to the right, causing the extrusion plate to move to the top of the molding tank. The hydraulic rod then pushes the extrusion plate down onto the push plate and... The forming tank is used to extrude and form fly ash-based porous adsorbent material. After forming, the extrusion plate is lifted by the hydraulic rod, and the first electric pusher pushes the push plate to rise and push out the formed fly ash-based porous adsorbent material inside the forming tank. At the same time, the second electric pusher pushes the hopper to move to the left and pushes the formed fly ash-based porous adsorbent material into the discharge channel and out through the guide plate. Meanwhile, the first electric pusher drives the push plate to fall so that the fly ash-based porous adsorbent material inside the hopper is added into the forming tank for further extrusion and forming.
[0039] The above are merely preferred embodiments of the present utility model and are not intended to limit the implementation methods and protection scope of the present utility model. Those skilled in the art should realize that any equivalent substitutions and obvious changes made based on the description and illustrations of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A molding die for fly ash-based porous adsorbent materials, characterized in that, The system includes a mounting plate (1), a forming groove (7) on the top of the mounting plate (1), a feeding mechanism (3) on the top of the mounting plate (1) and on one side of the forming groove (7), a push plate (12) inside the forming groove (7), an extrusion plate (13) on the top of the mounting plate (1) and above the forming groove (7), an arched mounting frame (2) on the top of the mounting plate (1) and above the extrusion plate (13), and four support legs (9) fixedly installed at the bottom of the mounting plate (1). The feeding mechanism (3) includes a hopper (301) for discharging fly ash-based porous adsorbent material, which is set on the top of the mounting plate (1). Two connecting frames (302) are fixedly installed on the top of the hopper (301), and one side of the connecting frame (302) is fixedly connected to the arched mounting frame (2).
2. The die for forming fly ash-based porous adsorbent material according to claim 1, characterized in that, A mounting block (303) is fixedly installed on the top of the mounting plate (1), and a second electric push rod (304) is fixedly installed on one side of the mounting block (303). The output end of the second electric push rod (304) passes through the mounting block (303) and is fixedly connected to one side of the hopper (301).
3. The die for forming fly ash-based porous adsorbent material according to claim 1, characterized in that, A hydraulic rod (4) is fixedly installed on the top of the arched mounting frame (2), and the output end of the hydraulic rod (4) passes through the arched mounting frame (2) and is fixedly connected to the top of the extrusion plate (13).
4. The die for forming fly ash-based porous adsorbent material according to claim 1, characterized in that, The bottom of the mounting plate (1) is fixedly mounted with a first electric push rod (11), the output end of the first electric push rod (11) passes through the interior of the forming groove (7) and is fixedly connected to the bottom of the push plate (12).
5. The die for forming fly ash-based porous adsorbent material according to claim 1, characterized in that, A discharge channel (8) is provided on the top of the mounting plate (1) and on one side of the forming groove (7), and a guide plate (10) is fixedly installed at the bottom of the discharge channel (8).
6. The die for forming fly ash-based porous adsorbent material according to claim 1, characterized in that, A guide groove (6) is provided on the top of the mounting plate (1) and below the arched mounting frame (2). A guide block (14) is slidably connected inside the guide groove (6). The top of the guide block (14) is fixedly connected to the bottom of the arched mounting frame (2).
7. The die for forming fly ash-based porous adsorbent material according to claim 1, characterized in that, Guide rollers (5) are fixedly installed on both sides of the bottom of the arched mounting frame (2), and the guide rollers (5) are tactilely connected to the top of the mounting plate (1).