Corrugator

Abstract

The utility model discloses a kind of corrugated formers, including frame, the lower end four corners of the frame are uniformly fixed with pulley, the inner wall middle part of the frame is fixed with baffle, the inner chamber one side of the frame is fixed with servo motor, the surface of support plate is fixed with support rod, the upper end of the support rod is rotatably equipped with control panel, the setting of two cutters, embossing can be carried out to plate material, by the effect of pressure control structure, upper end cutter can be extruded according to demand, adapt to plate of different thickness, ensure that the application range of equipment is extensive, feeding structure can effectively limit plate, ensure the effect of embossing, strong practicability, pressure control structure can monitor the pressure of different positions, and cooperate with proportional valve group to adjust itself, convenient to use, by the effect of support rod and control panel, operating panel can rotate, convenient operation, equipment start-stop can be operated on operating panel, parameter setting can be directly operated on touch screen.

Description

Technical Field

[0001] This utility model relates to the field of corrugated forming technology, specifically to a corrugated forming machine. Background Technology

[0002] Corrugated forming machines are key equipment in corrugated sheet production lines. They are mainly used to press metal corrugated raw materials into corrugated cores of different waveforms. Existing corrugated forming machines require changing different cutting tools and frequently adjusting the experimental pressure for sheet materials of different thicknesses and widths, as well as for new product process experiments. This is time-consuming and labor-intensive. At the same time, it is difficult to restrict the movement trajectory of the sheet material, resulting in more waste and poor practicality. Utility Model Content

[0003] The purpose of this invention is to provide a corrugated forming machine to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a corrugated forming machine, comprising a frame, pulleys fixedly mounted at the four corners of the lower end of the frame, a partition fixedly mounted in the middle of the inner wall of the frame, a servo motor fixedly mounted on one side of the inner cavity of the frame, and a proportional valve group fixedly mounted on the other side of the inner cavity of the frame. The proportional valve group and the servo motor are separated by a partition. Four support rails are evenly mounted on the surface of the frame, with each pair of adjacent support rails arranged symmetrically. A fixing plate is fixedly sleeved on the lower end of the outer wall of the four support rails. A cutter is rotatably mounted on the inner wall of the fixing plate, and the side end of the cutter is connected to a drive belt. A servo motor is connected, and two slide plates are slidably fitted onto the outer walls of the two support rails on the same side. A cutter is rotatably mounted between the two slide plates, and the two cutters mesh with each other. A spring is fitted onto the outer wall of each of the four support rails, and a rubber sleeve is fitted onto the outer wall of the spring. One end of the spring and the rubber sleeve is connected to the surface of the fixed plate, and the other end of the spring and the rubber sleeve is connected to the lower surface of the slide plate. A pressure control structure is mounted on the upper end of the four support rails. A feeding structure is mounted on the surface of the frame. A support plate is fixedly mounted on one side of the frame, and a support rod is fixedly mounted on the surface of the support plate. A control panel is rotatably mounted on the upper end of the support rod.

[0005] Preferably, the pressure control structure includes a top plate, which is sleeved and fixed to the upper end of the outer wall of four support rails. Five cylinders are fixedly mounted on the inner wall of the top plate. The lower end of the piston rod of each cylinder is connected to a support through a pressure sensor. The lower ends of the two supports on the outer side are fixedly mounted with slides. Each slide is sleeved on the outer wall of two support rails. A rotating shaft is rotatably mounted on the inner wall of the slide. A pressure wheel is fixedly mounted on the outer wall of the rotating shaft. The pressure wheel is in contact with the upper cutter. The three supports in the middle are rotatably sleeved on the outer wall of the rotating shaft. The five cylinders are evenly arranged. Each cylinder is connected to a proportional valve in a proportional valve group through an air pipe.

[0006] Preferably, the feeding structure includes two vertical plates, which are symmetrically assembled. A support plate is fixedly mounted on one side of the surface of each of the two vertical plates. Three crossbars are fixedly mounted between the two vertical plates. Two mounting seats are symmetrically fixed to the surface of the fixed plate. A slide rail and a grooved connecting plate are fixedly mounted between the two mounting seats. Two sleeve plates are symmetrically sleeved on the outer wall of the slide rail. Screws are provided at the lower end of the sleeve plates, and the screws penetrate the grooves on the surface of the grooved connecting plate. Limit blocks are fixedly mounted on the surface of each of the sleeve plates, and the limit width can be easily adjusted according to the material.

[0007] Preferably, the lower end of the support plate is fixedly connected to the frame by a diagonal brace.

[0008] Compared with existing technologies, the advantages of this utility model are as follows: The frame secures the servo motor and proportional valve group, ensuring overall equipment stability. Four pulleys facilitate movement; these pulleys are equipped with self-locking mechanisms, allowing them to be locked in place within the working area. A partition prevents interference between the servo motors and proportional valve group on both sides. A support rail secures the fixing plate, sliding plate, and pressure control structure. Two blades allow for embossing of sheet materials. The pressure control structure allows for pressing the upper blade according to requirements, adapting to different sheet thicknesses and ensuring wide applicability. A spring lifts the upper blade when the pressure roller releases pressure, facilitating sheet removal. A deformable dustproof rubber sleeve is provided on the outer wall. The feeding structure effectively restricts the sheet material, ensuring embossing effectiveness and high practicality. The pressure control structure monitors pressure at different locations and self-adjusts in conjunction with the proportional valve group, making it easy to use. The control panel is rotatable via the support rod and control panel for convenient operation. Equipment start-up and shutdown can be performed on the control panel, and parameter settings can be directly operated on the touchscreen. Attached Figure Description

[0009] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0010] Figure 2This is a partial three-dimensional structural schematic diagram of the present invention;

[0011] Figure 3 This is a side view of the present invention.

[0012] In the diagram: 1-Frame, 2-Pulley, 3-Baffle, 4-Servo Motor, 5-Proportional Valve Group, 6-Support Rail, 7-Pressure Control Structure, 71-Cylinder, 72-Top Plate, 73-Slide Carrier, 74-Pressure Roller, 75-Support, 76-Rotating Shaft, 8-Slide Plate, 9-Cutting Tool, 10-Support Rod, 11-Control Panel, 12-Feeding Structure, 121-Vertical Plate, 122-Support Plate, 123-Horizontal Rod, 124-Mounting Base, 125-Slide Rail, 126-Sleeve Plate, 127-Limit Block, 128-Groove Connecting Plate, 13-Rubber Sleeve, 14-Spring, 15-Support Plate, 16-Diagonal Brace, 17-Fixing Plate, 18-Transmission Belt. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0014] Please see Figure 1-3 This utility model provides a corrugated forming machine, including a frame 1. Pullers 2 are fixedly mounted at the four corners of the lower end of the frame 1. A partition 3 is fixedly mounted in the middle of the inner wall of the frame 1. A servo motor 4 is fixedly mounted on one side of the inner cavity of the frame 1, and a proportional valve group 5 is fixedly mounted on the other side of the inner cavity of the frame 1. The proportional valve group 5 and the servo motor 4 are separated by the partition 3. Four support rails 6 are evenly mounted on the surface of the frame 1, with each pair of adjacent support rails 6 arranged symmetrically. A fixing plate 17 is fixedly sleeved on the lower end of the outer wall of the four support rails 6. A cutter 9 is rotatably mounted on the inner wall of the fixing plate 17. The side end of the cutter 9 is connected to the servo motor 4 via a transmission belt 18. Two cutters on the same side... Each of the four support rails 6 has a sliding plate 8 slidably fitted onto its outer wall. A cutter 9 is rotatably fitted between two sliding plates 8 and the two cutters 9 mesh with each other. Each of the four support rails 6 has a spring 14 fitted onto its outer wall. A rubber sleeve 13 is fitted onto the outer wall of the spring 14. One end of the spring 14 and the rubber sleeve 13 is connected to the surface of the fixed plate 17, and the other end of the spring 14 and the rubber sleeve 13 is connected to the lower surface of the sliding plate 8. A pressure control structure 7 is fitted onto the upper end of the four support rails 6. A feeding structure 12 is fitted onto the surface of the frame 1. A support plate 15 is fixedly fitted onto one side of the frame 1. A support rod 10 is fixedly fitted onto the surface of the support plate 15. A control panel 11 is rotatably fitted onto the upper end of the support rod 10.

[0015] The servo motor 4 and proportional valve group 5 are fixed by the frame 1, ensuring the overall stability of the equipment. Four pulleys 2 facilitate the movement of the equipment. The pulleys 2 are designed with a self-locking structure, allowing them to be locked in place within the working area. The partition 3 ensures that the servo motor 4 and proportional valve group 5 on both sides do not interfere with each other. The fixing plate 17, slide plate 8, and pressure control structure 7 are fixed by the support rail 6. The two cutters 9 can emboss the sheet material. Through the action of the pressure control structure 7, the upper cutter 9 can be squeezed as needed, adapting to thinner sheets and ensuring the wide applicability of the equipment. The function of spring 14 is to lift the upper cutter 9 when the pressure roller 74 releases pressure, making it easier to remove the plate. At the same time, the outer wall is provided with a deformable dustproof rubber sleeve 13. Through the function of feeding structure 12, feeding structure 12 can effectively restrict the plate and ensure the embossing effect. It is highly practical. Pressure control structure 7 can monitor the pressure at different positions and self-adjust with proportional valve group 5. It is easy to use. Through the function of support rod 10 and control panel 11, the operation panel can be rotated for easy operation. The equipment can be started and stopped on the operation panel, and parameter settings can be directly operated on the touch screen.

[0016] The pressure control structure 7 includes a top plate 72, which is sleeved and fixed to the upper end of the outer wall of four support rails 6. Five cylinders 71 are fixedly mounted on the inner wall of the top plate 72. The lower end of the piston rod of each cylinder 71 is connected to a support 75 through a pressure sensor. The lower ends of the two outer supports 75 are fixedly mounted with slides 73. Each slide 73 is sleeved on the outer wall of the two support rails 6. A rotating shaft 76 is rotatably mounted on the inner wall of the slide 73. A pressure wheel 74 is fixedly mounted on the outer wall of the rotating shaft 76. The pressure wheel 74 is in contact with the upper cutter 9. The three middle supports 75 are rotatably sleeved on the outer wall of the rotating shaft 76. The five cylinders 71 are evenly arranged. Each cylinder 71 is connected to a proportional valve in the proportional valve group 5 through an air pipe.

[0017] The top plate 72 ensures the overall installation stability of the pressure control structure 7. The five cylinders 71 work independently and are individually coordinated with proportional valves. The pressure sensor between the piston rod and the support 75 monitors the pressure at different positions and adjusts the pressure through the cylinders and proportional valves. The displacement of the two side slides 73 or the displacement of one position of the rotating shaft 76 can be selected. The rotating shaft 76 controls the pressure wheel 74 to squeeze or release the upper cutter 9 to ensure the pressure control effect. The pressure can be applied simultaneously or set and adjusted individually.

[0018] The feeding structure 12 includes two vertical plates 121, which are symmetrically assembled. A support plate 122 is fixedly mounted on one side of the surface of each vertical plate 121. Three crossbars 123 are fixedly mounted between the two vertical plates 121. Two mounting seats 124 are symmetrically fixed to the surface of the fixing plate 17. A slide rail 125 and a grooved connecting plate 128 are fixedly mounted between the two mounting seats 124 respectively. Two sleeve plates 126 are symmetrically sleeved on the outer wall of the slide rail 125. Screws are provided at the lower end of the sleeve plates 126, and the screws penetrate the groove on the surface of the grooved connecting plate 128. Limiting blocks 127 are fixedly mounted on the surface of each sleeve plate 126.

[0019] Two vertical plates 121 are symmetrically arranged and equipped with a support plate 122 and a crossbar 123 to provide initial support for the material, facilitating its effective entry into the processing area. The processing area is equipped with a mounting base 124 to ensure the stability of the slide rail. The sleeve plates 126 on both sides can adjust the position of the limit block 127. At the same time, the position of the sleeve plate 126 can be controlled by tightening and loosening screws. According to the width of the material, it is clamped to ensure that it is located in the middle of the cutter 9 during feeding, thus ensuring the processing effect.

[0020] The lower end of the support plate 15 is fixedly connected to the frame 1 by the diagonal brace 16.

[0021] The diagonal brace 16 can ensure the stability of the support plate 15, which is used to temporarily place the board and provide support.

[0022] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A corrugated forming machine, characterized in that: The system includes a frame (1), with pulleys (2) fixedly mounted at the four corners of the lower end of the frame (1). A partition (3) is fixedly mounted in the middle of the inner wall of the frame (1). A servo motor (4) is fixedly mounted on one side of the inner cavity of the frame (1), and a proportional valve group (5) is fixedly mounted on the other side of the inner cavity of the frame (1). The proportional valve group (5) and the servo motor (4) are separated by the partition (3). Four support rails (6) are evenly mounted on the surface of the frame (1), with each pair of adjacent support rails (6) arranged symmetrically. A fixing plate (17) is fixedly sleeved on the lower end of the outer wall of the four support rails (6). A cutter (9) is rotatably mounted on the inner wall of the fixing plate (17). The side end of the cutter (9) is connected to the servo motor (4) through a transmission belt (18). The outer walls of the two support rails (6) on the same side are slidably sleeved. A sliding plate (8) is attached, and a cutter (9) is rotatably mounted between two of the sliding plates (8). The two cutters (9) mesh with each other. A spring (14) is sleeved on the outer wall of each of the four support rails (6). A rubber sleeve (13) is sleeved on the outer wall of the spring (14). One end of the spring (14) and the rubber sleeve (13) is connected to the surface of the fixed plate (17). The other end of the spring (14) and the rubber sleeve (13) is connected to the lower surface of the sliding plate (8). A pressure control structure (7) is mounted on the upper end of the four support rails (6). A feeding structure (12) is mounted on the surface of the frame (1). A support plate (15) is fixedly mounted on one side of the frame (1). A support rod (10) is fixedly mounted on the surface of the support plate (15). A control panel (11) is rotatably mounted on the upper end of the support rod (10).

2. The corrugated forming machine according to claim 1, characterized in that: The pressure control structure (7) includes a top plate (72), which is sleeved and fixed to the upper end of the outer wall of four support rails (6). Five cylinders (71) are fixedly mounted on the inner wall of the top plate (72). The lower end of the piston rod of each cylinder (71) is connected to a support (75) through a pressure sensor. The lower ends of the two supports (75) on the outer end are fixedly mounted with slides (73). Each slide (73) is sleeved on the outer wall of two support rails (6). The inner wall of the slide (73) is rotatably mounted with a rotating shaft (76). The outer wall of the rotating shaft (76) is fixedly mounted with a pressure wheel (74). The pressure wheel (74) is in contact with the upper cutter (9). The three supports (75) in the middle are rotatably sleeved on the outer wall of the rotating shaft (76). The five cylinders (71) are evenly arranged. Each cylinder (71) is connected to a proportional valve in the proportional valve group (5) through an air pipe.

3. A corrugated forming machine according to claim 1, characterized in that: The feeding structure (12) includes two vertical plates (121), which are symmetrically assembled. A support plate (122) is fixedly mounted on one side of the surface of the two vertical plates (121). Three crossbars (123) are fixedly mounted between the two vertical plates (121). Two mounting seats (124) are symmetrically fixed to the surface of the fixing plate (17). A slide rail (125) and a grooved connecting plate (128) are fixedly connected between the two mounting seats (124). Two sleeve plates (126) are symmetrically sleeved on the outer wall of the slide rail (125). A screw is provided at the lower end of the sleeve plate (126), and the screw penetrates the groove on the surface of the grooved connecting plate (128). Limiting blocks (127) are fixedly mounted on the surface of both sleeve plates (126).

4. A corrugated forming machine according to claim 1, characterized in that: The lower end of the support plate (15) is fixedly connected to the frame (1) by a diagonal brace (16).

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