Alloy forging transfer device
By designing an alloy forging transfer device, and utilizing a combination of a platform, drive unit, and loading/unloading unit, wear during the handling of alloy forgings is reduced, production costs are lowered, and energy efficiency is improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUXI QIANLAI CASTING & FORGING NEW MATERIAL TECH CO LTD
- Filing Date
- 2025-09-24
- Publication Date
- 2026-07-14
AI Technical Summary
Alloy forgings are prone to wear during handling, and existing technologies cannot effectively reduce this wear, leading to increased production costs.
An alloy forging transfer device was designed, including a platform, a drive unit, and a loading and unloading unit. The platform is equipped with transport wheels, and the drive unit moves the forgings through a motor and a traction rope. The loading and unloading unit is equipped with rollers to reduce friction. Rolling friction is less than sliding friction, so a smaller motor can be used to achieve the transfer.
It reduces wear on alloy forgings during handling, lowers production costs, and saves more electricity by using a smaller motor.
Smart Images

Figure CN224491291U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of metal forging, and in particular to an alloy forging transfer device. Background Technology
[0002] With the advancement of manufacturing technology, the precision requirements for parts are constantly increasing. Forgings are of higher quality than castings, and their mechanical properties are better, enabling them to withstand large impact forces and other heavy loads. Therefore, forgings are used for some important and stress-bearing parts.
[0003] Alloys are metallic materials with additional properties formed by doping other metals or non-metals with a base metal. Alloys can meet various performance requirements by doping different elements and then undergoing appropriate treatment.
[0004] The doping ratio in alloy forgings is fixed, and their production process is more complex than that of ordinary metal forgings. Moreover, the production cost is much higher than that of ordinary forgings. If the handling method of ordinary forgings is used, the wear during the handling process is acceptable for ordinary forgings, but it is not negligible for alloy forgings. Utility Model Content
[0005] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.
[0006] In view of the problems existing in the above-mentioned alloy forging transfer device, this utility model is proposed.
[0007] Therefore, the purpose of this utility model is to provide an alloy forging transfer device, which aims to reduce the wear of alloy forgings during the handling process.
[0008] To solve the above technical problems, this utility model provides the following technical solution: an alloy forging transfer device, comprising a transport unit, the transport unit including a platform on which a forging is placed, a movable plate being movably installed at each of the left and right ends of the platform, and transport wheels being provided on the bottom surface of the platform;
[0009] The drive unit includes a motor housing located at the rear end of the platform, a motor is installed inside the motor housing, and a traction rope is fixed on the motor housing;
[0010] The loading and unloading unit includes a loading and unloading plate movably mounted on the front end of the loading platform, and rollers are movably mounted on the loading and unloading plate.
[0011] In a preferred embodiment of the alloy forging transfer device of this utility model, the front end of the platform is provided with an installation groove, the roller is movably installed in the installation groove, and the front end of the installation groove is provided with a first shaft hole.
[0012] As a preferred embodiment of the alloy forging transfer device of this utility model, the following features: triangular support platforms are provided at both ends of the platform; movable grooves are provided on both sides of the platform; the platform surface of the support platform and the bottom surface of the movable groove are on the same horizontal plane; and second shaft holes are provided at both ends of the movable groove.
[0013] In a preferred embodiment of the alloy forging transfer device of this utility model, the bottom of the movable plate is provided with a third shaft hole corresponding to the second shaft hole, a first round shaft is inserted into the second shaft hole and the third shaft hole, the front end of the movable plate is provided with a first plug, and the rear end of the movable plate is provided with a second plug.
[0014] In a preferred embodiment of the alloy forging transfer device of this utility model, a drive shaft is fixedly installed on the motor, and a bearing is provided on the end of the drive shaft away from the motor. The drive shaft is movably installed on the inner wall of the motor housing through the bearing.
[0015] As a preferred embodiment of the alloy forging transfer device of this utility model, the front wall of the motor box is provided with a rope hole, and the front end of the motor box is provided with three hooks. The hooks are arranged along a vertical line L, and the vertical line L and the rope hole are respectively located on the left and right sides of the motor box.
[0016] In a preferred embodiment of the alloy forging transfer device of this utility model, one end of the traction rope is fixed on the drive shaft, the other end of the traction rope passes through the rope hole and wraps around the forging, and a hook is provided on the other end of the traction rope, which is hung on any of the hook rings.
[0017] As a preferred embodiment of the alloy forging transfer device of this utility model, the motor housing is provided with third bolts on the left and right sides that cooperate with the second bolts, the second bolts and the third bolts are provided with first positioning pins, the top of the motor housing is provided with a cover plate, the bottom of the cover plate is provided with two hinges, and the cover plate is movably installed on the top of the motor housing through the hinges.
[0018] As a preferred embodiment of the alloy forging transfer device of this utility model, the loading and unloading plate is provided with a hollow groove, making the loading and unloading plate in the shape of a "U". The roller is movably installed in the hollow groove. The top of the loading and unloading plate is provided with a chamfer M. Triangular support plates are provided on the left and right sides of the top of the loading and unloading plate.
[0019] In a preferred embodiment of the alloy forging transfer device of this utility model, the support plate is provided with a fourth plug that cooperates with the first plug, the first plug and the fourth plug are provided with a second positioning pin, the bottom of the loading and unloading plate is provided with a fourth shaft hole that cooperates with the first shaft hole, a second round shaft is inserted into the first shaft hole and the fourth shaft hole, and the second round shaft is covered with a protective sleeve.
[0020] The beneficial effects of this utility model are: it reduces friction during loading and unloading, thereby reducing wear on alloy forgings during handling, and enabling the handling of alloy forgings with a smaller power motor. Attached Figure Description
[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0022] Figure 1 This is a schematic diagram of the overall structure of an alloy forging transfer device according to the present invention.
[0023] Figure 2 This is a top view of an alloy forging transfer device according to the present invention.
[0024] Figure 3 This is a front view of an alloy forging transfer device according to the present invention.
[0025] Figure 4 This is a schematic diagram of the overall structure of the alloy forging transfer device of this utility model after it has been unfolded.
[0026] Figure 5 This is a top view of the alloy forging transfer device of this utility model after it has been unfolded.
[0027] Figure 6 This is a detailed view of the movable groove of an alloy forging transfer device according to this utility model.
[0028] Figure 7 This is a detailed drawing of the protective cylinder of an alloy forging transfer device according to this utility model. Detailed Implementation
[0029] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0030] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0031] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0032] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.
[0033] Example 1
[0034] Reference Figure 1 — Figure 5 This first embodiment of the present invention provides an alloy forging transfer device, which includes a transport unit 100, comprising a platform 101 on which a forging 102 is placed, movable plates 103 movably mounted at both ends of the platform 101, and transport wheels 104 on the bottom surface of the platform 101; a drive unit 200, comprising a motor housing 201 located at the rear end of the platform 101, containing a motor 202, and a traction rope 203 fixed to the motor housing 201; and a loading and unloading unit 300, comprising a loading and unloading plate 301 movably mounted at the front end of the platform 101, and rollers 302 movably mounted on the loading and unloading plate 301.
[0035] During loading and unloading, the loading and unloading plate is lowered, and the traction rope passes through the forging to secure it. The motor then retracts the traction rope, moving the forging from the front of the loading and unloading plate to the top of the platform. Each of the four corners of the platform has a transport wheel. After the forging is placed, it is finally moved to the desired location. If the forging is slightly larger, the movable plates at both ends can be lowered to increase the space for placing the forging. Rolling friction is much less than sliding friction, so rollers are installed on the loading and unloading plate. This reduces the force required to pull the forging, allowing the use of a smaller motor and saving electricity compared to not installing rollers.
[0036] Example 2
[0037] Reference Figure 1 — Figure 7 This is the second embodiment of the present invention. This embodiment differs from the first embodiment in that: a mounting groove 105 is provided at the front end of the platform 101, and a roller 302 is movably mounted within the mounting groove 105. A first shaft hole 106a is provided at the front end of the mounting groove 105. Triangular support platforms 107 are provided at both the left and right ends of the platform 101. Movable grooves 108 are provided on both the left and right sides of the platform 101. The surface of the support platform 107 and the bottom surface of the movable groove 108 are on the same horizontal plane. Second shaft holes 106b are provided at both the front and rear ends of the movable groove 108. A third shaft hole 106c corresponding to the second shaft hole 106b is provided at the bottom of the movable plate 103. A first round shaft 109a is inserted into the second shaft hole 106b and the third shaft hole 106c. A first plug 110a is provided at the front end of the movable plate 103, and a second plug 110b is provided at the rear end of the movable plate 103. The bottom of the movable plate 103 is provided with a third shaft hole 106c corresponding to the second shaft hole 106b. A first round shaft 109a is inserted into the second shaft hole 106b and the third shaft hole 106c. The front end of the movable plate 103 is provided with a first plug 110a, and the rear end of the movable plate 103 is provided with a second plug 110b.
[0038] The reason for installing rollers in the mounting slot on the platform is the same as that for installing rollers on the loading / unloading plate. The bottom of the movable plate is inserted into the movable slot, and the third shaft hole at the bottom of the movable plate is aligned with the front and rear second shaft holes of the movable slot. After alignment, the first round shaft is inserted, allowing the movable plate to be movably mounted on the platform. The support platform surface and the bottom surface of the movable slot are on the same horizontal plane, allowing the movable plate to be placed horizontally. After horizontal placement, the upper surface of the movable plate is flush with the platform surface. The support platform is set in a triangle shape for greater stability. The second bolt on the movable plate and the third bolt on the motor housing are fitted with positioning pins, which fix it to the side of the motor housing when the movable plate is not in use.
[0039] The remaining structure is the same as that in Example 1.
[0040] Example 3
[0041] Reference Figure 1 , Figure 4 — Figure 5 This is the third embodiment of the present invention, which differs from the second embodiment in that: a drive shaft 204 is fixedly mounted on the motor 202, and a bearing 205 is provided on the end of the drive shaft 204 away from the motor 202. The drive shaft 204 is movably mounted on the inner wall of the motor housing 201 through the bearing 205. A rope hole 206 is provided on the front wall of the motor housing 201, and three hooks 207 are provided at the front end of the motor housing 201. The hooks 207 are arranged along a vertical line L, and the vertical line L and the rope hole 206 are located on the left and right sides of the motor housing 201, respectively. One end of the traction rope 203 is fixed to the drive shaft 204, and the other end of the traction rope 203 passes through the rope hole 206 and wraps around the forging 102. A hook 208 is provided on the other end of the traction rope 203, and the hook 208 is hung on any of the hooks 207. The motor housing 201 has a third plug 110c on the left and right sides that cooperates with the second plug 110b. The second plug 110b and the third plug 110c are equipped with a first positioning pin 209a. The top of the motor housing 201 is provided with a cover plate 210. The bottom of the cover plate 210 is provided with two hinges 211. The cover plate 210 is movably installed on the top of the motor housing 201 through the hinges 211.
[0042] One end of the transmission rod is connected to the motor, and the other end is movably mounted on the motor box via a bearing. When the motor starts, it drives the transmission shaft to rotate. The traction rope on the bearing is retracted as the transmission shaft rotates. The hook at the other end of the traction rope is fixed in the hook ring. The traction rope is continuously retracted, pulling the forging onto the platform.
[0043] The remaining structure is the same as that in Example 2.
[0044] Example 4
[0045] Reference Figure 1 — Figure 7 This is the fourth embodiment of the present invention. This embodiment differs from the third embodiment in that: a hollow groove 303 is provided on the loading / unloading plate, making the loading / unloading plate 301 concave in shape. A roller 302 is movably installed within the hollow groove 303. A chamfer M is provided on the top of the loading / unloading plate 301. Triangular support plates 304 are provided on the left and right sides of the top of the loading / unloading plate 301. A fourth plug 110d is provided on the support plate 304 to cooperate with the first plug 110a. A second positioning pin 209b is provided in cooperation with the first plug 110a and the fourth plug 110d. A fourth shaft hole 106d is opened at the bottom of the loading / unloading plate 301 to cooperate with the first shaft hole 106a. A second round shaft 109b is inserted into the first shaft hole 106a and the fourth shaft hole 106d. A protective sleeve 305 is fitted over the second round shaft 109b.
[0046] The loading and unloading plate is inserted into a movable slot at its bottom. The fourth shaft hole at the bottom of the loading and unloading plate aligns with the first shaft hole in the movable slot. After alignment, a second round shaft is inserted, allowing the loading and unloading plate to be lowered. A protective sleeve is fitted over the second round shaft to protect it and to ensure a smoother transfer of the forging from the loading and unloading plate to the platform. After the loading and unloading plate is lowered, the bottom surfaces of the triangular support plates on both sides are flush with the ground. Utilizing the stability of triangles, this prevents deformation of the loading and unloading plate during loading and unloading. When the device is not in use, the loading and unloading plate and the movable plate are closed. Positioning pins are inserted into the first bolt on the movable plate and the fourth bolt on the loading and unloading plate to fix the loading and unloading plate to the front end of the movable plate.
[0047] The remaining structure is the same as that in Example 3.
[0048] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. An alloy forging transfer device, characterized in that: include, The transport unit (100) includes a platform (101), on which a forging (102) is placed. Movable plates (103) are movably installed at both ends of the platform (101), and transport wheels (104) are provided on the bottom surface of the platform (101). The drive unit (200) includes a motor housing (201) disposed at the rear end of the platform (101), a motor (202) is disposed inside the motor housing (201), and a traction rope (203) is fixed on the motor housing (201). The loading and unloading unit (300) includes a loading and unloading plate (301) movably mounted on the front end of the platform (101), and a roller (302) is movably mounted on the loading and unloading plate (301).
2. The alloy forging transfer device according to claim 1, characterized in that: The platform (101) has a mounting groove (105) at its front end, and the roller (302) is movably mounted in the mounting groove (105). The mounting groove (105) has a first shaft hole (106a) at its front end.
3. The alloy forging transfer device according to claim 2, characterized in that: The platform (101) is provided with triangular support platforms (107) at both ends. Movable slots (108) are provided on both sides of the platform (101). The platform surface of the support platform (107) and the bottom surface of the movable slot (108) are on the same horizontal plane. The movable slot (108) is provided with second shaft holes (106b) at both ends.
4. The alloy forging transfer device according to claim 3, characterized in that: The bottom of the movable plate (103) is provided with a third shaft hole (106c) corresponding to the second shaft hole (106b). A first round shaft (109a) is inserted into the second shaft hole (106b) and the third shaft hole (106c). The front end of the movable plate (103) is provided with a first plug (110a), and the rear end of the movable plate (103) is provided with a second plug (110b).
5. The alloy forging transfer device according to claim 4, characterized in that: A drive shaft (204) is fixedly installed on the motor (202). A bearing (205) is provided on the end of the drive shaft (204) away from the motor (202). The drive shaft (204) is movably installed on the inner wall of the motor housing (201) through the bearing (205).
6. The alloy forging transfer device according to claim 5, characterized in that: The front wall of the motor housing (201) is provided with a rope hole (206), and the front end of the motor housing (201) is provided with three hooks (207). The hooks (207) are arranged along a vertical line (L), and the vertical line (L) and the rope hole (206) are located on the left and right sides of the motor housing (201) respectively.
7. The alloy forging transfer device according to claim 6, characterized in that: One end of the traction rope (203) is fixed to the drive shaft (204), and the other end of the traction rope (203) passes through the rope hole (206) and wraps around the forging (102). A hook (208) is provided on the other end of the traction rope (203), and the hook (208) is hung on any of the hook rings (207).
8. The alloy forging transfer device according to claim 7, characterized in that: The motor housing (201) is provided with third plugs (110c) on the left and right sides, which cooperate with the second plug (110b). The second plug (110b) and the third plug (110c) are provided with first positioning pins (209a). The top of the motor housing (201) is provided with a cover plate (210). The bottom of the cover plate (210) is provided with two hinges (211). The cover plate (210) is movably installed on the top of the motor housing (201) through the hinges (211).
9. The alloy forging transfer device according to claim 8, characterized in that: The loading and unloading plate is provided with a hollow groove (303), making the loading and unloading plate (301) in the shape of a "U". The roller (302) is movably installed in the hollow groove (303). The top of the loading and unloading plate (301) is provided with a chamfer (M). The top left and right sides of the loading and unloading plate (301) are each provided with a triangular support plate (304).
10. The alloy forging transfer device according to claim 9, characterized in that: The support plate (304) is provided with a fourth plug (110d) that cooperates with the first plug (110a). The first plug (110a) and the fourth plug (110d) are provided with a second positioning pin (209b). The bottom of the loading and unloading plate (301) is provided with a fourth shaft hole (106d) that cooperates with the first shaft hole (106a). A second round shaft (109b) is inserted into the first shaft hole (106a) and the fourth shaft hole (106d). The second round shaft (109b) is covered with a protective sleeve (305).