A tile sealing device

Abstract

This application relates to a tile sealing device, belonging to the field of tile sealing devices. It includes a frame, on which a conveying mechanism is mounted. A vertical frame base is fixedly mounted in the middle of the frame, and an adjusting seat is fitted onto the frame base. An electric cylinder for driving the adjusting seat to move back and forth is also fixedly mounted on the frame base. A double-cylinder base is fixedly mounted on one side of the adjusting seat, and a pressure roller assembly is disposed below the double-cylinder base. This application, through the pressing of the pressure roller assembly and the precise cutting of the cutting blade assembly, ensures that the tile film adheres tightly to the tile surface, avoiding wrinkles and bubbles. Simultaneously, it can precisely cut according to the tile size, improving the overall quality of the sealing. The adjusting seat can move in the back-and-forth direction, and the pressure roller assembly and blade holder can be raised and lowered, enabling the sealing device to adapt to the sealing needs of tiles of different sizes, improving the versatility of the device.

Description

Technical Field

[0001] This application relates to the technical field of tile sealing devices, and in particular to a tile sealing device. Background Technology

[0002] As an important component of building decoration materials, the surface quality of ceramic tiles directly affects their decorative effect and service life. After the tiles are manufactured, a protective film is usually applied to the surface to prevent damage such as scratches and contamination during transportation, storage, and construction.

[0003] Currently, tile sealing mainly relies on manual operation or semi-automatic equipment, which is inefficient and produces poor consistency. With increasing tile production and higher quality requirements, the demand for automated sealing equipment is becoming increasingly urgent.

[0004] Regarding the aforementioned technologies, existing tile sealing operations fall into two categories: first, manual application, which is simple but inefficient and prone to producing air bubbles and wrinkles; and second, semi-automatic application machines, which use simple mechanical structures to assist manual application, improving efficiency but still relying on manual intervention. Utility Model Content

[0005] In order to achieve efficient and high-quality tile sealing processing, this application provides a tile sealing device.

[0006] The tile sealing device provided in this application adopts the following technical solution:

[0007] A tile sealing device includes a frame, on which a conveying mechanism is mounted. A vertical frame base is fixedly mounted in the middle of the frame. An adjusting seat is fitted onto the frame base, and an electric cylinder is fixedly mounted on the frame base to drive the adjusting seat to move back and forth. A double-cylinder base is fixedly mounted on one side of the adjusting seat. A pressure roller assembly is arranged below the double-cylinder base, and an electric cylinder is fixedly mounted on the double-cylinder base to drive the pressure roller assembly to lift and lower. A knife holder is slidably mounted on the side of the pressure roller assembly, and an electric cylinder is fixedly mounted on the double-cylinder base to drive the knife holder to lift and lower. A cutting blade assembly is slidably mounted on the knife holder, and a drive assembly for driving the cutting blade assembly to move back and forth is also slidably mounted on the knife holder.

[0008] By adopting the above technical solution, the conveying mechanism is used to transport the tiles, allowing them to enter the sealing area in an orderly manner. The adjusting seat on the upright frame can move back and forth under the drive of electric cylinder one, thereby adjusting the position of the sealing device in the front-back direction to adapt to the sealing requirements of tiles of different lengths. The pressure roller assembly below the double cylinder seat rises and falls under the drive of electric cylinder two, pressing the tile film onto the tile surface to ensure the tightness of the sealing. The knife holder seat rises and falls under the drive of electric cylinder three, allowing the cutting blade assembly to reach the appropriate cutting position. The drive assembly can then drive the cutting blade assembly to move back and forth, achieving precise cutting of the tile film and meeting the sealing and cutting requirements of tiles of different sizes.

[0009] Optionally, the conveying mechanism includes a side frame, a transmission roller, and a motor unit. The side frame is symmetrically installed on the front and rear sides of the upper surface of the frame. The transmission roller is rotatably installed in the side frame, and adjacent transmission rollers are connected by a synchronous belt. The motor unit is fixedly installed on the outer side surface of the side frame and is used to drive the transmission roller to rotate.

[0010] By adopting the above technical solution, the side frames are symmetrically installed on the front and rear sides of the upper surface of the frame, providing stable support for the conveyor rollers. The conveyor rollers are rotatably mounted in the side frames, and adjacent conveyor rollers are connected by synchronous belts to ensure the synchronicity and stability of the conveying. The motor unit is fixedly installed on the outer side of the side frames to drive the rotation of the conveyor rollers, and can adjust the conveying speed of the tiles as needed to improve the sealing efficiency.

[0011] Optionally, the adjusting seat includes a movable seat box and a positioning vertical frame. The movable seat box is sleeved and installed on the upright frame, and the positioning vertical frame is vertically installed on the lower end face of the movable seat box, with the head of the positioning vertical frame fixedly connected to the movable seat box.

[0012] By adopting the above technical solution, the movable seat is fitted onto the upright frame and can slide smoothly on the upright frame to achieve the forward and backward movement of the adjustable seat. The positioning frame is vertically installed on the lower end face of the movable seat, and its head is fixedly connected to the movable seat, which enhances the overall stability of the adjustable seat and ensures that it will not shake during movement, thereby ensuring the normal operation of the sealing device.

[0013] Optionally, a mounting frame is fixedly installed at the lower end of the positioning frame, and a roller is rotatably installed in the mounting frame, on which a ceramic tile film is wound up.

[0014] By adopting the above technical solution, a roller is rotatably mounted in the mounting frame, and the tile film is wound up on the roller. This structural design facilitates the installation and replacement of the tile film, and the roller can rotate freely, allowing the tile film to be smoothly released and providing a continuous film supply for the sealing process.

[0015] Optionally, the pressure roller assembly includes a seat frame and a main roller. The seat frame is fixedly connected to the output end of the electric cylinder, and the main roller is installed in the seat frame, with both ends of the main roller rotatably connected to the seat frame.

[0016] By adopting the above technical solution, the seat frame is fixedly connected to the output end of the electric cylinder two, and can be raised and lowered with the movement of the electric cylinder two. The main roller is installed in the seat frame and its two ends are rotatably connected to the seat frame. When the main roller presses on the tile film, it can rotate to evenly press the tile film onto the tile surface, avoiding wrinkles and bubbles, and improving the sealing quality.

[0017] Optionally, the seat frame includes a horizontal plate and a vertical plate. The vertical plate is vertically installed at both ends of the horizontal plate and is fixedly connected to the horizontal plate. A longitudinal groove is provided on the side of the vertical plate for sliding installation of the tool holder seat.

[0018] By adopting the above technical solution, the horizontal plate and the vertical plate are fixedly connected to form the frame, resulting in a stable structure. The longitudinal groove on the side of the vertical plate provides a sliding track for the tool holder, allowing the tool holder to rise and fall smoothly on the vertical plate, ensuring that the cutting blade assembly can accurately reach the cutting position and improving cutting accuracy.

[0019] Optionally, the tool holder includes a slider seat and a connecting crossbar for sliding installation of the cutting tool assembly. The slider seat is fixedly installed at both ends of the connecting crossbar and slidably installed in the longitudinal groove.

[0020] By adopting the above technical solution, the slider seat is fixedly installed at both ends of the connecting crossbar and slidably installed in the longitudinal groove, ensuring smooth sliding of the blade holder seat in the longitudinal groove. The connecting crossbar provides an installation base for the cutting blade assembly, enabling the cutting blade assembly to slide stably on the blade holder seat and realize the cutting operation of the ceramic tile film.

[0021] Optionally, the drive assembly includes a side motor and a drive screw. The side motor is fixedly mounted on the outer side surface of the slider seat, one end of the drive screw is connected to the output end of the side motor, and the cutting blade assembly has a threaded groove that mates with the drive screw.

[0022] By adopting the above technical solution, the side motor is fixedly installed on the outer side of the slider seat, and one end of the drive screw is connected to the output end of the side motor. The cutting blade assembly has a threaded groove that mates with the drive screw. When the side motor rotates, the drive screw rotates accordingly, driving the cutting blade assembly to move back and forth through the threaded engagement, thereby achieving precise cutting of the ceramic tile film. This driving method has high transmission accuracy and stability.

[0023] In summary, this application includes at least one of the following beneficial technical effects: By using the pressing of the pressure roller assembly and the precise cutting of the cutting blade assembly, this application ensures that the tile film adheres tightly to the tile surface, avoiding wrinkles and bubbles. Simultaneously, it allows for precise cutting according to the tile size, improving the overall quality of the sealing film. The adjusting seat can move in the front-to-back direction, and the pressure roller assembly and blade holder can be raised and lowered, enabling the sealing device to adapt to the sealing needs of tiles of different sizes, thus improving the device's versatility. The conveying mechanism can stably and quickly transport tiles, and the coordinated action of each component ensures efficient sealing and cutting processes, thereby improving the production efficiency of tile sealing. Attached Figure Description

[0024] Figure 1 This is a perspective view of the overall structure in the embodiments of this application.

[0025] Figure 2 yes Figure 1 Front view of the device shown.

[0026] Figure 3 yes Figure 1 Top view of the device shown.

[0027] Figure 4 yes Figure 1 Left view of the device shown.

[0028] Figure 5 yes Figure 1 Right view of the device shown.

[0029] Explanation of reference numerals in the attached drawings: 1. Frame; 10. Vertical frame base; 101. Electric cylinder one; 2. Conveying mechanism; 21. Side frame; 22. Transfer roller; 23. Motor assembly; 3. Adjusting seat; 31. Moving seat box; 32. Positioning vertical frame; 33. Mounting frame; 331. Roller; 4. Double cylinder base; 401. Electric cylinder two; 402. Electric cylinder three; 5. Pressure roller assembly; 51. Seat frame section; 511. Horizontal plate section; 512. Vertical plate section; 513. Longitudinal chute; 52. Main roller section; 6. Knife holder base; 61. Slider base; 62. Connecting crossbar; 7. Cutting knife assembly; 8. Drive assembly; 81. Side motor; 82. Drive screw. Detailed Implementation

[0030] The present application will be further described in detail below with reference to the accompanying drawings.

[0031] This application discloses a tile sealing device. (Refer to...) Figure 1 , Figure 2 and Figure 3As shown, a tile sealing device includes a frame 1, a conveying mechanism 2 mounted on the frame 1, and a vertical frame base 10 fixedly mounted in the middle of the frame 1. An adjusting seat 3 is fitted onto the frame base 10, and an electric cylinder 101 for driving the adjusting seat 3 to move back and forth is also fixedly mounted on the frame base 10. A double-cylinder base 4 is fixedly mounted on one side of the adjusting seat 3. A pressure roller assembly 5 is disposed below the double-cylinder base 4, and an electric cylinder 401 for driving the pressure roller assembly 5 to rise and fall is fixedly mounted on the double-cylinder base 4. A knife holder 6 is slidably mounted on the side of the pressure roller assembly 5, and an electric cylinder 402 for driving the knife holder 6 to rise and fall is fixedly mounted on the double-cylinder base 4. A cutting blade assembly 7 is slidably mounted on the knife holder 6, and a driving assembly 8 for driving the cutting blade assembly 7 to move back and forth is also slidably mounted on the knife holder 6. The conveying mechanism 2 is used to convey tiles, allowing the tiles to enter the sealing area in an orderly manner. The adjusting seat 3 on the upright frame 10 can move back and forth under the drive of electric cylinder 101, thereby adjusting the position of the sealing device in the front-back direction to adapt to the sealing requirements of tiles of different lengths. The pressure roller assembly 5 below the double cylinder seat 4 is raised and lowered under the drive of electric cylinder 401, which can press the tile film onto the tile surface to ensure the tightness of the sealing film. The knife holder 6 is raised and lowered under the drive of electric cylinder 402, which can make the cutting knife assembly 7 reach the appropriate cutting position. The drive assembly 8 can drive the cutting knife assembly 7 to move back and forth to achieve precise cutting of the tile film and meet the sealing and cutting requirements of tiles of different sizes.

[0032] Reference Figure 3 As shown, the conveying mechanism 2 includes a side frame 21, a transmission roller 22, and a motor assembly 23. The side frame 21 is symmetrically mounted on the front and rear sides of the upper surface of the frame 1. The transmission roller 22 is rotatably mounted in the side frame 21, and adjacent transmission rollers 22 are connected by a synchronous belt. The motor assembly 23 is fixedly mounted on the outer side surface of the side frame 21 and is used to drive the transmission roller 22 to rotate. The side frame 21, symmetrically mounted on the front and rear sides of the upper surface of the frame 1, provides stable support for the transmission roller 22. The transmission roller 22, rotatably mounted in the side frame 21, and adjacent transmission rollers 22 connected by a synchronous belt, ensure the synchronicity and stability of the transmission. The motor assembly 23, fixedly mounted on the outer side surface of the side frame 21, drives the transmission roller 22 to rotate and can adjust the conveying speed of the tiles as needed to improve the sealing efficiency.

[0033] Reference Figure 1 and Figure 4As shown, the adjusting seat 3 includes a movable seat box 31 and a positioning vertical frame 32. The movable seat box 31 is sleeved and installed on the upright frame 10. The positioning vertical frame 32 is vertically installed on the lower end face of the movable seat box 31, and its head is fixedly connected to the movable seat box 31. The movable seat box 31, sleeved and installed on the upright frame 10, can slide smoothly on the upright frame 10, realizing the forward and backward movement of the adjusting seat 3. The positioning vertical frame 32, vertically installed on the lower end face of the movable seat box 31, and its head fixedly connected to the movable seat box 31, enhances the overall stability of the adjusting seat 3, ensuring that it will not shake during movement, thereby ensuring the normal operation of the sealing device. A mounting frame 33 is fixedly installed at the lower end of the positioning vertical frame 32. A roller 331 is rotatably installed in the mounting frame 33, and the tile film is wound on the roller 331. This structural design facilitates the installation and replacement of the tile film. The roller 331 can rotate freely, allowing the tile film to be released smoothly and providing a continuous film supply for the sealing process.

[0034] Reference Figure 3 and Figure 5 As shown, the pressure roller assembly 5 includes a seat frame portion 51 and a main roller portion 52. The seat frame portion 51 is fixedly connected to the output end of the electric cylinder 401. The main roller portion 52 is installed in the seat frame portion 51, and both ends of the main roller portion 52 are rotatably connected to the seat frame portion 51. The seat frame portion 51 is fixedly connected to the output end of the electric cylinder 401 and can be raised and lowered with the movement of the electric cylinder 401. The main roller portion 52 is installed in the seat frame portion 51, and both ends are rotatably connected to the seat frame portion 51. When the main roller portion 52 presses on the tile film, it can be rotated to evenly press the tile film onto the tile surface, avoiding wrinkles and bubbles, and improving the sealing quality. The seat frame portion 51 includes a horizontal plate portion 511 and a vertical plate portion 512. The vertical plate portion 512 is vertically installed at both ends of the horizontal plate portion 511, and the vertical plate portion 512 is fixedly connected to the horizontal plate portion 511. A longitudinal groove 513 is provided on the side of the vertical plate portion 512 for sliding installation of the knife holder seat 6. The horizontal plate 511 and the vertical plate 512 are fixedly connected to form the seat frame 51, which provides structural stability. The longitudinal groove 513 on the side of the vertical plate 512 provides a sliding track for the tool holder 6, allowing the tool holder 6 to rise and fall smoothly on the vertical plate 512, ensuring that the cutting tool assembly 7 can accurately reach the cutting position and improve the cutting accuracy.

[0035] Reference Figure 1 and Figure 2As shown, the blade holder 6 includes a slider seat 61 and a connecting crossbar 62 for sliding installation of the cutting blade assembly 7. The slider seat 61 is fixedly installed at both ends of the connecting crossbar 62 and slidably installed in the longitudinal groove 513. This fixed installation and slidable installation of the slider seat 61 in the longitudinal groove 513 ensures smooth sliding of the blade holder 6 within the groove. The connecting crossbar 62 provides a mounting base for the cutting blade assembly 7, enabling it to slide stably on the blade holder 6 and perform the cutting operation on the ceramic tile film.

[0036] Reference Figure 5 As shown, the drive assembly 8 includes a side motor 81 and a drive screw 82. The side motor 81 is fixedly mounted on the outer surface of the slider seat 61. One end of the drive screw 82 is connected to the output end of the side motor 81, and the cutting blade assembly 7 has a threaded groove that mates with the drive screw 82. When the side motor 81 rotates, the drive screw 82 rotates accordingly, driving the cutting blade assembly 7 to move back and forth through the threaded engagement, achieving precise cutting of the ceramic tile film. This drive method has high transmission accuracy and stability.

[0037] The implementation principle of the tile sealing device in this embodiment is as follows: The tile is conveyed to the sealing position by the conveying mechanism 2. A photoelectric sensor is installed above the conveying mechanism 2. After the photoelectric sensor detects the tile, the PLC controller controls the electric cylinder 101 to drive the adjusting seat 3 to move back and forth, adjusting the positions of the pressure roller assembly 5 and the cutting blade assembly 7 to adapt to the size of the tile. Then, the PLC controller controls the electric cylinder 401 to drive the pressure roller assembly 5 to descend, pressing the tile film firmly onto the tile surface. Next, the PLC controller controls the drive assembly 8 to drive the cutting blade assembly 7 to move back and forth, cutting the tile film. Finally, the PLC controller controls the electric cylinder 401 to drive the pressure roller assembly 5 to rise, and the conveying mechanism 2 continues to convey the tile, completing the sealing process.

[0038] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A tile sealing device, comprising a frame (1), characterized in that: The frame (1) is equipped with a conveying mechanism (2), and a vertical frame base (10) is vertically fixed in the middle of the frame (1). An adjusting seat (3) is fitted on the vertical frame base (10), and an electric cylinder (101) for driving the adjusting seat (3) to move back and forth is also fixedly installed on the vertical frame base (10). A double cylinder base (4) is fixedly installed on one side of the adjusting seat (3). A pressure roller assembly (5) is provided below the double cylinder base (4), and an electric cylinder (401) for driving the pressure roller assembly (5) to rise and fall is fixedly installed on the double cylinder base (4). A knife holder base (6) is slidably installed on the side of the pressure roller assembly (5), and an electric cylinder (402) for driving the knife holder base (6) to rise and fall is fixedly installed on the double cylinder base (4). A cutting knife assembly (7) is slidably installed on the knife holder base (6), and a driving assembly (8) for driving the cutting knife assembly (7) to move back and forth is slidably installed on the knife holder base (6).

2. The tile sealing device according to claim 1, characterized in that: The conveying mechanism (2) includes a side frame (21), a transmission roller (22) and a motor assembly (23). The side frame (21) is symmetrically installed on the front and rear sides of the upper surface of the frame (1). The transmission roller (22) is rotatably installed in the side frame (21), and adjacent transmission rollers (22) are connected by a synchronous belt. The motor assembly (23) is fixedly installed on the outer side surface of the side frame (21), and the motor assembly (23) is used to drive the transmission roller (22) to rotate.

3. A tile sealing device according to claim 2, characterized in that: The adjustment seat (3) includes a movable seat box (31) and a positioning frame (32). The movable seat box (31) is sleeved on the upright frame (10). The positioning frame (32) is vertically installed on the lower end face of the movable seat box (31), and the head of the positioning frame (32) is fixedly connected to the movable seat box (31).

4. A tile sealing device according to claim 3, characterized in that: The lower end of the positioning frame (32) is fixedly installed with an installation frame (33), and a roller (331) is rotatably installed in the installation frame (33), and a ceramic tile film is wound on the roller (331).

5. A tile sealing device according to claim 4, characterized in that: The pressure roller assembly (5) includes a seat frame (51) and a main roller (52). The seat frame (51) is fixedly connected to the output end of the electric cylinder (401). The main roller (52) is installed in the seat frame (51), and both ends of the main roller (52) are rotatably connected to the seat frame (51).

6. A tile sealing device according to claim 5, characterized in that: The seat frame (51) includes a horizontal plate (511) and a vertical plate (512). The vertical plate (512) is vertically installed at both ends of the horizontal plate (511) and is fixedly connected to the horizontal plate (511). The vertical plate (512) has a longitudinal groove (513) on its side for the tool holder seat (6) to be slidably installed.

7. A tile sealing device according to claim 6, characterized in that: The tool holder (6) includes a slider seat (61) and a connecting crossbar (62) for sliding installation of the cutting tool assembly (7). The slider seat (61) is fixedly installed at both ends of the connecting crossbar (62), and the slider seat (61) is slidably installed in the longitudinal groove (513).

8. A tile sealing device according to claim 7, characterized in that: The drive assembly (8) includes a side motor (81) and a drive screw (82). The side motor (81) is fixedly installed on the outer side of the slider seat (61). One end of the drive screw (82) is connected to the output end of the side motor (81), and the cutting blade assembly (7) has a threaded groove that cooperates with the drive screw (82).

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