Automated tray loading, cell numberer
By combining a vibration mechanism and a clamping mechanism on the conveyor belt, and using an electric push rod for mechanical clamping and placement, the problem of precise clamping in existing technologies is solved, thereby improving production efficiency and raw material quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- MOFAN DINGSHENG (CHONGQING) TECH CO LTD
- Filing Date
- 2025-05-20
- Publication Date
- 2026-07-14
AI Technical Summary
Existing automated palletizing equipment lacks an effective vibration and dispersing structure when handling bulk raw materials, causing the raw materials to accumulate and stick together on the conveyor belt, affecting the precise gripping of the mechanical grippers, reducing production efficiency and raw material quality.
The design combines a vibration mechanism and a clamping mechanism. The vibration mechanism disperses the raw materials on the conveyor belt, and the electric cross slide rail and cylinder-controlled mechanical grippers enable precise clamping and placement of the raw materials in different cavities.
It effectively breaks up adhered and aggregated raw materials, improves the gripping accuracy of mechanical grippers, enhances the accuracy of cavity placement and production efficiency, and ensures the stability of raw material quality.
Smart Images

Figure CN224491652U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tray loading technology, and more specifically, to an automated tray loading and acupoint numbering device. Background Technology
[0002] Automated tray filling and dispensing devices are intelligent equipment that integrates mechanical transmission, sensor control and positioning technologies. They are mainly used in industrial settings to accurately distribute bulk raw materials to trays or dispensing pans according to preset rules. They are suitable for standardized production processes such as electronic components and pharmaceutical packaging. For example, the automatic tray filling and dispensing device for raw materials proposed in application number "CN202020206814.1" includes a main body. A first chute is provided on one side of the top of the main body. A first slider is provided inside the first chute. A first motor is installed on the top of one end of the main body.
[0003] However, the above technical solutions lack an effective vibration and dispersing structure when handling bulk raw materials. When the raw materials accumulate on the conveyor belt, they are prone to sticking together and agglomerating, making it difficult for the subsequent mechanical grippers to grasp them accurately. This greatly reduces the accuracy when placing the materials in the slots, affecting production efficiency and raw material quality. Therefore, we propose an automated tray loading and slot numbering device to solve the above problems. Utility Model Content
[0004] The main purpose of this invention is to provide an automated tray loading and anode numbering device, which solves the problem that when processing bulk raw materials, there is a lack of an effective vibration and dispersing structure. When the raw materials accumulate on the conveyor belt, they tend to stick together and aggregate, making it difficult for the subsequent mechanical grippers to grasp them accurately. This greatly reduces the accuracy of anode placement, affecting production efficiency and raw material quality.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0006] An automated tray loading and acupoint numbering device includes a support frame, a conveyor belt installed inside the support frame, a vibration mechanism installed between the conveyor belt and the support frame, a guide frame installed on one side of the support frame, a plurality of acupoint slots penetrating the upper surface of the guide frame, a support plate installed at the upper end of the support frame, a clamping mechanism installed on the lower surface of the support plate, the clamping mechanism and the conveyor belt and acupoint slots being parallel vertically, the vibration mechanism including a plurality of crankshafts, each crankshaft being movably installed through the middle of the interior of the support frame, the shaft of each crankshaft being movably located in the middle of the interior of the conveyor belt, a first sprocket being installed at the front end of each crankshaft, a first motor being movably installed on the front surface of the support frame, a second sprocket being installed at the output end of the first motor, and a chain being sleeved between the first sprocket and the second sprocket.
[0007] Preferably, an isolation cover is installed on the upper surface of the support frame, and the isolation cover overlaps vertically with the conveyor belt.
[0008] Preferably, the clamping mechanism includes an electric cross slide rail, which is mounted on the lower surface of the support plate and near one end of the guide frame. A slider is mounted on the electric cross slide rail, and the slider overlaps vertically with the conveyor belt and the dividing groove.
[0009] Preferably, a cylinder is installed inside the slider, a connecting frame is installed at the output end of the cylinder, and mechanical grippers are respectively installed on the lower surface of the connecting frame at opposite ends.
[0010] Preferably, a second motor is installed at the output end of the cylinder, and the output end of the second motor is connected to the middle of the upper surface of the connecting frame.
[0011] Preferably, electric push rods are respectively installed on the lower surface of the connecting frame at opposite ends, and the output ends of the electric push rods are respectively connected to mechanical grippers.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] (1) When the first motor starts, its output end drives the second sprocket to rotate, and the chain makes multiple crankshafts rotate synchronously. Due to the special structure of the crankshaft, the transmission belt will vibrate during the rotation. This vibration can effectively break up the bulk raw materials that are piled up, stuck together and gathered on the transmission belt, so that the raw materials are in a more dispersed state. In this way, the mechanical grippers of the subsequent clamping mechanism can clamp the raw materials more accurately, avoiding the problem of clamping difficulties caused by the sticking and gathering of raw materials, thereby improving the accuracy when placing in the cavity, which has a significant effect on improving production efficiency and raw material quality.
[0014] (2) The clamping mechanism of this utility model adopts an electric cross slide rail. The slider can move flexibly on the electric cross slide rail to achieve precise horizontal position adjustment. With the design of being parallel to the conveyor belt and the dividing slot, it can accurately clamp the raw material on the conveyor belt and transfer it to the dividing slot above the guide frame. The cylinder controls the lifting of the connecting frame, which makes it easy for the mechanical claw to approach and move away from the raw material for clamping and placement operations. In addition, the electric push rod under the connecting frame can further fine adjust the position of the mechanical claw to ensure that the raw material can be placed more accurately into the dividing slot, which further improves the accuracy of tray division. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of the automated tray loading and acupoint numbering device of this utility model;
[0016] Figure 2This is a front view structural diagram of the automated tray loading and acupoint numbering device of this utility model;
[0017] Figure 3 This is a side view of the automated tray loading and acupoint numbering device of this utility model;
[0018] Figure 4 This utility model relates to an automated tray loading and acupoint numbering device. Figure 2 Schematic diagram of the cross-sectional structure at point AA;
[0019] Figure 5 This utility model relates to an automated tray loading and acupoint numbering device. Figure 2 Schematic diagram of the cross-sectional structure at point BB;
[0020] Figure 6 This utility model relates to an automated tray loading and acupoint numbering device. Figure 3 Schematic diagram of the cross-sectional structure at the CC section;
[0021] Figure 7 This utility model relates to an automated tray loading and acupoint numbering device. Figure 6 Enlarged structural diagram at point D.
[0022] In the diagram: 1. Support frame; 2. Conveyor belt; 3. Vibration mechanism; 301. Crankshaft; 302. First sprocket; 303. Chain; 304. Second sprocket; 305. First motor; 306. Isolation cover; 4. Support plate; 5. Clamping mechanism; 501. Electric cross slide rail; 502. Slider; 503. Cylinder; 504. Second motor; 505. Connecting frame; 506. Mechanical gripper; 507. Electric push rod; 6. Guide frame; 7. Dividing groove. Detailed Implementation
[0023] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.
[0024] like Figures 1 to 7As shown in the figure, this utility model embodiment proposes an automated tray loading and acupoint numbering device, including a support frame 1, a conveyor belt 2 installed inside the support frame 1, a vibration mechanism 3 installed between the conveyor belt 2 and the support frame 1, a guide frame 6 installed on one side of the support frame 1, a plurality of acupoint slots 7 penetrating through the upper surface of the guide frame 6, a support plate 4 installed at the upper end of the support frame 1, a clamping mechanism 5 installed on the lower surface of the support plate 4, the clamping mechanism 5 and the conveyor belt 2 and the acupoint slots 7 being parallel vertically, the vibration mechanism 3 including a plurality of crankshafts 301, the plurality of crankshafts 301 being movably installed through the middle of the inside of the support frame 1, the shaft of the crankshaft 301 being movably located in the middle of the inside of the conveyor belt 2, a first sprocket 302 being installed at the front end of the crankshaft 301, a first motor 305 being movably installed on the front surface of the support frame 1, a second sprocket 304 being installed at the output end of the first motor 305, and a chain 303 being sleeved between the first sprocket 302 and the second sprocket 304.
[0025] like Figures 5 to 7 As shown, in another embodiment of this utility model, an isolation cover 306 is installed on the upper surface of the support frame 1. The isolation cover 306 overlaps vertically with the conveyor belt 2. The clamping mechanism 5 includes an electric cross slide rail 501. The electric cross slide rail 501 is installed on the lower surface of the support plate 4 and near one end of the guide frame 6. A slider 502 is installed on the electric cross slide rail 501. The slider 502 overlaps vertically with the conveyor belt 2 and the dividing groove 7. A cylinder 503 is installed inside the slider 502. A connecting frame 505 is installed at the output end of the cylinder 503. Mechanical grippers 506 are respectively installed on the lower surface of the connecting frame 505 at opposite ends. A second motor 504 is installed at the output end of the cylinder 503. The output end of the second motor 504 is connected to the middle of the upper surface of the connecting frame 505. Electric push rods 507 are respectively installed on the lower surface of the connecting frame 505 at opposite ends. The output ends of the electric push rods 507 are respectively connected to the mechanical grippers 506.
[0026] The conveyor belt 2 moves the material, and then the first motor 305 is started. Its output end drives the second sprocket 304 to rotate. The second sprocket 304, through the chain 303 and the first sprocket 302, causes multiple crankshafts 301 to rotate synchronously. Due to the special structure of the crankshafts 301, the conveyor belt 2 vibrates during rotation, which can effectively break up the bulk raw materials that are piled up, stuck together, and agglomerated on the conveyor belt 2, so that the raw materials are in a more dispersed state. This avoids the difficulty of the mechanical grippers 506 of the subsequent clamping mechanism 5 in gripping due to the adhesion and agglomeration of the raw materials, improves the accuracy of the placement in the cavity, and thus improves production efficiency and raw material quality. Then, when the raw materials move to the lower end of the electric cross slide rail 501, The electric cross slide rail 501, in conjunction with the slider 502, controls the position adjustment of the connecting frame 505 and the mechanical gripper 506. Then, the cylinder 503 is activated to control the raising and lowering of the connecting frame 505, facilitating the mechanical gripper 506 to approach and move away from the raw material for gripping and placement operations. Then, the electric push rod 507 under the connecting frame 505 is activated to fine-tune the position of the mechanical gripper 506, ensuring that the mechanical gripper 506 can accurately grip the raw material. After the raw material is gripped, the electric cross slide rail 501, in conjunction with the slider 502, controls the mechanical gripper 506 and the raw material to move into the cavity trough 7. Then, the raw material can be placed into the designated cavity trough 7 according to its shape to complete the cavity loading.
[0027] The raw materials can be placed more accurately into the dividing slot 7, further improving the accuracy of tray filling and dividing.
[0028] The working principle of this automated tray loading and acupoint numbering device:
[0029] In use, the bulk raw materials are first placed on the conveyor belt 2, and the first motor 305 is started to make the vibration mechanism 3 work to break up the raw materials. Then, the electric cross slide rail 501 drives the slider 502 to move above the raw materials. The cylinder 503 descends to make the mechanical gripper 506 pick up the raw materials. Then, the electric cross slide rail 501 moves to the top of the dividing slot 7 of the guide frame 6. The cylinder 503 rises, and the electric push rod 507 adjusts the position and puts the raw materials into the dividing slot 7. This cycle is repeated to complete the automated tray loading and dividing work.
[0030] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating this utility model, and are not intended to limit the implementation of this utility model. For those skilled in the art, other variations or modifications can be made based on the above description. It is impossible to exhaustively list all the implementation methods here. Any obvious variations or modifications derived from the technical solutions of this utility model are still within the protection scope of this utility model.
Claims
1. An automated tray loading and acupoint numbering device, comprising a support frame (1), characterized in that: A conveyor belt (2) is installed inside the support frame (1). A vibration mechanism (3) is installed between the conveyor belt (2) and the support frame (1). A guide frame (6) is installed on one side of the support frame (1). Several cavitation grooves (7) are provided through the upper surface of the guide frame (6). A support plate (4) is installed at the upper end of the support frame (1). A clamping mechanism (5) is installed on the lower surface of the support plate (4). The clamping mechanism (5) and the conveyor belt (2) are parallel vertically to the cavitation grooves (7). The vibration mechanism (3) includes several crankshafts. (301) Several crankshafts (301) are movably installed through the middle of the support frame (1). The shaft of each crankshaft (301) is movably located in the middle of the transmission belt (2). A first sprocket (302) is installed at the front end of each crankshaft (301). A first motor (305) is movably installed on the front surface of the support frame (1). A second sprocket (304) is installed at the output end of the first motor (305). A chain (303) is sleeved between the first sprocket (302) and the second sprocket (304).
2. The automated tray loading and acupoint numbering device according to claim 1, characterized in that: An isolation cover (306) is installed on the upper surface of the support frame (1), and the isolation cover (306) overlaps vertically with the conveyor belt (2).
3. The automated tray loading and acupoint numbering device according to claim 1, characterized in that: The clamping mechanism (5) includes an electric cross slide rail (501), which is installed on the lower surface of the support plate (4) and near one end of the guide frame (6). A slider (502) is installed on the electric cross slide rail (501), and the slider (502) overlaps vertically with the conveyor belt (2) and the dividing groove (7).
4. The automated tray loading and acupoint numbering device according to claim 3, characterized in that: A cylinder (503) is installed inside the slider (502). A connecting frame (505) is installed at the output end of the cylinder (503). Mechanical grippers (506) are respectively installed on the lower surface of the connecting frame (505) and at opposite ends.
5. The automated tray loading and acupoint numbering device according to claim 4, characterized in that: The output end of the cylinder (503) is equipped with a second motor (504), and the output end of the second motor (504) is connected to the middle of the upper surface of the connecting frame (505).
6. The automated tray loading and acupoint numbering device according to claim 4, characterized in that: Electric push rods (507) are respectively installed on the lower surface of the connecting frame (505) and at opposite ends. The output ends of the electric push rods (507) are respectively connected to mechanical grippers (506).