Automatic sauce filling and sealing integrated machine

Abstract

The utility model provides automatic seasoning sauce fills and seals integrated machine, relates to the field of sealing machine, and automatic seasoning sauce fills and seals integrated machine includes frame body, sealing component, advances plastic component, feed barrel, adjusting piece and ring cutting subassembly, is through a plurality of lead screws cooperation limiting screw, simultaneous linkage adjusting piece and limiting sheet, allows the position of every heating sealing piece to carry out independent, fine radial adjustment, through the relative position of adjusting sealing part, equipment can quickly, conveniently adapt to the production demand of different width size's packing bag, ensures that heating sealing piece is accurate alignment film sealing line all the time, guarantees the sealing quality and consistency, the production adjustment is convenient, promotes the equipment flexibility and universality, promotes production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of sealing machines, and more particularly to an automated condiment filling and sealing machine. Background Technology

[0002] The automated seasoning sauce filling and sealing machine is an automated equipment that integrates positioning, conveying, and sealing functions, and is mainly used in the production line production of various foods.

[0003] The sealing units of existing traditional food production lines use a fixed integral structure. Adjusting the bag width requires disassembling the entire module and manually adding or removing shims or loosening bolts to achieve a rough positioning. The manual adjustment error is as high as ±1.5mm or more, which causes the sealing line to shift and the bag to fail (the industry average leakage rate is ≥5%). Each production change requires a downtime of 2-4 hours, and the overall efficiency (OEE) of the production line is suppressed to below 60%. Each machine can only adapt to 1-2 fixed bag widths, which cannot respond to the market's demand for multiple specifications and small batch orders. This forces companies to sacrifice 30% of the opportunity to deliver urgent orders. In addition, the existing film roll feeding relies on a spring-pressed single-sided limiter, which makes the film roll prone to axial movement and film material deviation. This directly leads to misalignment of the sealing area and filling leakage, reducing production efficiency.

[0004] Therefore, it is necessary to provide a new automated condiment filling and sealing machine to solve the above-mentioned technical problems. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides an automated condiment filling and sealing machine.

[0006] The automated seasoning sauce filling and sealing machine provided by this utility model includes: a frame, a sealing component, a plastic injection component, a feeding barrel, an adjusting component, and a ring cutting component. The adjusting component, the sealing component, and the ring cutting component are arranged from top to bottom and are located inside one side of the frame. The bottom of the plastic injection component and the bottom of the feeding barrel are welded to the top of the frame.

[0007] The sealing component includes a rotating shaft and multiple sealing parts. The two ends of the rotating shaft pass through the inner two sides of the frame and are rotatably connected to the inner two sides of the frame. The multiple sealing parts are circumferentially arranged around the outer surface of the rotating shaft at equal angles. Multiple rotating grooves are opened on both ends of the rotating shaft and the multiple sealing parts. A lead screw is rotatably installed inside the multiple rotating grooves. Threaded grooves are opened in the upper middle part of the outer surfaces of the rotating shaft and the multiple sealing parts. Each of the multiple threaded grooves is provided with a detachable limiting screw.

[0008] Preferably, the sealing component includes an adjusting plate, a limiting plate, and a heating seal. Multiple rotating grooves are located at both ends of the adjusting plate. One side of the limiting plate is integrally fixedly connected to one side of the adjusting plate. A limiting groove for limiting the limiting screw is formed at the center of the limiting plate. A movable groove for sliding the limiting groove is formed on the side of the adjusting plate away from the limiting groove. The limiting groove slides inside the movable groove.

[0009] Preferably, the width of the limiting groove is the same as the diameter of the threaded groove, and the limiting screw slides inside the limiting groove.

[0010] Preferably, the injection component includes a plastic roll, a rotation limiting member, and two support plates. The bottom ends of the two support plates are welded to the top end of the frame, and the two support plates are arranged opposite to each other. The rotation limiting member is rotatably installed on the upper middle part of one of the two support plates, and one end of the plastic roll is sleeved on the outer surface of one end of the rotation limiting member.

[0011] Preferably, the injection component further includes an abutment and a fastener. One end of the abutment is inserted into the end of the plastic roll away from the rotation limiter, and the other end of the abutment is rotatably located on the upper surface of the other of the two support plates. One end of the fastener is threadedly installed inside the abutment at the end away from the plastic roll.

[0012] Preferably, one side of the adjustment member is fixedly installed inside the frame and located on top of the sealing member.

[0013] Preferably, a guide pipe is provided on one side of the feeding barrel, one end of the guide pipe penetrates the surface of one side of the feeding barrel, the other side of the guide pipe passes under the plastic injection component and through the outer surface of the adjustment component, and extends to the top of the sealing component.

[0014] Preferably, a discharge plate is provided below the ring-cutting component, and the two sides of the discharge plate are fixedly connected to the two sides inside the frame.

[0015] Compared with related technologies, the automated seasoning sauce filling and sealing machine provided by this utility model has the following beneficial effects:

[0016] 1. When using an automated seasoning filling and sealing machine, multiple lead screws and limit screws, along with the linkage adjustment plate and limit plate, allow for independent and precise radial adjustment of the position of each heating seal. By adjusting the relative position of the sealing components, the equipment can quickly and conveniently adapt to the production needs of packaging bags of different widths, ensuring that the heating seal is always accurately aligned with the film sealing line, guaranteeing sealing quality and consistency, facilitating production changeover adjustments, improving equipment flexibility and versatility, and increasing production efficiency.

[0017] 2. Through the combined design of rotating limiters, abutment parts, and fasteners in the plastic injection components, the plastic roll is stably installed and its tension is adjusted. This ensures that films of different specifications are accurately positioned, maintain appropriate tension, and are free from offset or slack during transport, providing packaging support for subsequent forming and sealing. Attached Figure Description

[0018] Figure 1 A schematic diagram of the overall structure of the automated condiment filling and sealing machine provided by this utility model;

[0019] Figure 2 Another perspective of the overall structure of the automated condiment filling and sealing machine provided by this utility model;

[0020] Figure 3 A schematic diagram of the overall structure of the sealing component provided by this utility model;

[0021] Figure 4 A cross-sectional structural diagram of the sealing component provided by this utility model;

[0022] Figure 5 This is a structural disassembly diagram of the sealing component provided by this utility model;

[0023] Figure 6 A schematic diagram of the overall structure of the sealing component provided by this utility model;

[0024] Figure 7 This is a structural breakdown diagram of the injection molding component provided by this utility model.

[0025] The following components are labeled in the diagram: 1. Frame; 2. Sealing component; 21. Rotating shaft; 22. Sealing part; 221. Adjusting plate; 222. Limiting plate; 223. Movable groove; 224. Heating seal; 23. Lead screw; 230. Rotating groove; 24. Limiting screw; 240. Threaded groove; 241. Limiting groove; 3. Infeed component; 31. Support plate; 32. Plastic roll; 33. Rotating limiting component; 34. Abutment component; 35. Fastener; 4. Feed hopper; 5. Adjusting component; 6. Guide pipe; 7. Ring cutting assembly; 8. Discharge plate. Detailed Implementation

[0026] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0027] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 as well as Figure 7 ,in, Figure 1A schematic diagram of the overall structure of the automated condiment filling and sealing machine provided by this utility model; Figure 2 Another perspective of the overall structure of the automated condiment filling and sealing machine provided by this utility model; Figure 3 A schematic diagram of the overall structure of the sealing component provided by this utility model; Figure 4 A cross-sectional structural diagram of the sealing component provided by this utility model; Figure 5 This is a structural disassembly diagram of the sealing component provided by this utility model; Figure 6 A schematic diagram of the overall structure of the sealing component provided by this utility model; Figure 7 This is a structural breakdown diagram of the injection molding component provided by this utility model.

[0028] In the specific implementation process, such as Figures 1-7 As shown, the automated seasoning sauce filling and sealing integrated machine provided by this utility model includes a frame 1, a sealing component 2, a plastic injection component 3, a feeding barrel 4, an adjusting component 5, and a ring cutting component 7. The adjusting component 5, the sealing component 2, and the ring cutting component 7 are arranged from top to bottom and are located inside one side of the frame 1. The bottom of the plastic injection component 3 and the bottom of the feeding barrel 4 are welded to the top of the frame 1 in an integrated manner.

[0029] The sealing component 2 includes a rotating shaft 21 and multiple sealing components 22. The two ends of the rotating shaft 21 pass through the inner two sides of the frame 1 and are rotatably connected to the inner two sides of the frame 1. The multiple sealing components 22 are circumferentially arranged on the outer surface of the rotating shaft 21 at equal angles. Multiple rotating grooves 230 are opened on both ends of the rotating shaft 21 and the multiple sealing components 22. A lead screw 23 is rotatably installed inside the multiple rotating grooves 230. Threaded grooves 240 are opened in the upper middle part of the outer surface of the rotating shaft 21 and the multiple sealing components 22. A detachable limiting screw 24 is provided inside the multiple threaded grooves 240.

[0030] It should be noted that the relative position of the sealing component 22 can be finely adjusted by the lead screw 23 in the rotating groove 230 and the limiting screw 24 passing through the threaded groove 240 and the limiting groove 241.

[0031] The adjusting plate 221 and the limiting plate 222 move relative to each other by sliding the limiting groove 241 within the movable groove 223.

[0032] This adjustment mechanism allows the equipment to adapt to the needs of packaging bags of different widths, ensuring that the heated seal 224 can be accurately aligned with the position where the film needs to be sealed.

[0033] The sealing component 22 includes an adjusting plate 221, a limiting plate 222, and a heating seal 224. Multiple rotating grooves 230 are located at both ends of the adjusting plate 221. One side of the limiting plate 222 is integrally fixedly connected to one side of the adjusting plate 221. A limiting groove 241 for limiting the limiting screw 24 is provided at the center of the limiting plate 222. A movable groove 223 for the limiting groove 241 to slide is provided on the side of the adjusting plate 221 away from the limiting groove 241. The limiting groove 241 slides inside the movable groove 223.

[0034] It should be noted that the width of the limiting groove 241 is the same as the diameter of the threaded groove 240, and the limiting screw 24 slides inside the limiting groove 241.

[0035] The plastic injection component 3 includes a plastic roll 32, a rotation limiting member 33, and two support plates 31. The bottom ends of the two support plates 31 are welded to the top end of the frame 1, and the two support plates 31 are set opposite to each other. The rotation limiting member 33 is rotatably installed on the upper middle part of one of the two support plates 31, and one end of the plastic roll 32 is sleeved on the outer surface of one end of the rotation limiting member 33.

[0036] The injection component 3 also includes an abutment 34 and a fastener 35. One end of the abutment 34 is inserted into the end of the plastic roll 32 away from the rotation limiter 33, and the other end of the abutment 34 is rotatably located on the upper surface of one of the two support plates 31. One end of the fastener 35 is threaded and installed inside the end of the abutment 34 away from the plastic roll 32.

[0037] The adjusting component 5 is fixedly installed on one side inside the frame 1 and located on top of the sealing component 2.

[0038] A guide pipe 6 is provided on one side of the feeding barrel 4. One end of the guide pipe 6 passes through the surface of one side of the feeding barrel 4, and the other side of the guide pipe 6 passes under the plastic injection component 3 and through the outer surface of the adjusting component 5, and extends to the top of the sealing component 2.

[0039] Below the ring cutting assembly 7 is a discharge plate 8, and the two sides of the discharge plate 8 are fixedly connected to the two sides of the inside of the frame 1 respectively.

[0040] It should be noted that the ring-cutting component 7 adopts the fully automatic sealing and cutting device for packaging bags used in the existing patent number CN202953216U. This device has multiple sealing and cutting units set on the roller to realize continuous sealing and cutting processes, which greatly improves sealing efficiency, has a high degree of automation, good packaging effect, and achieves zero error rate in packaging, thus ensuring the quality of product packaging.

[0041] The working principle provided by this utility model is as follows:

[0042] When using the automated seasoning sauce filling and sealing machine, the plastic film roll is installed on the plastic roll 32 of the infeed component 3. The packaging film is tensioned and positioned by the rotating limiter 33 and the abutment 34, and the fastener 35 system. The film is led out from under the infeed component 3 and enters the main body of the equipment. The film passes downward through the adjustment component 5. The function of the adjustment component 5 is to initially guide, position or pre-form the film to ensure that it enters the sealing area in the correct posture. At this time, the seasoning sauce in the feed tank 4 is conveyed through the guide pipe 6. The guide pipe 6 passes through the adjustment component 5, and its outlet is located above the sealing component 2. The core of the sealing component 2 is the rotating shaft 21 and multiple sealing components 22 arranged at equal angles on its outer side. Each sealing component 22 includes an adjustment plate 221, a limit plate 222 and a key heating seal 224.

[0043] When the sealing component 22 encounters the packaging film during rotation, it heats and seals the bag, sealing the bottom of the current bag and the top of the previous bag together. Afterwards, it is divided by the ring-cutting component 7. The filled and top-sealed packaging bags continue to move downwards into the ring-cutting component 7 area. The ring-cutting component 7 cuts at the sealing position between two adjacent bags, separating the continuous product into individual packaging bags. The separated individual sauce packaging bags fall onto the discharge plate 8, which conveys the finished product out of the equipment, completing the entire automated process. The above description is only an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or process transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An automated condiment filling and sealing machine, characterized in that, It includes: a frame (1), a sealing component (2), a plastic injection component (3), a feeding barrel (4), an adjusting component (5), and a ring-cutting assembly (7). The adjusting component (5), the sealing component (2), and the ring-cutting assembly (7) are arranged from top to bottom and are located inside the frame (1). The bottom of the plastic injection component (3) and the bottom of the feeding barrel (4) are welded to the top of the frame (1) in an integrated manner. The sealing component (2) includes a rotating shaft (21) and multiple sealing components (22). The two ends of the rotating shaft (21) pass through the inner two sides of the frame (1) and are rotatably connected to the inner two sides of the frame (1). The multiple sealing components (22) are circumferentially arranged around the outer surface of the rotating shaft (21) at equal angles. Multiple rotating grooves (230) are opened on both ends of the rotating shaft (21) and the multiple sealing components (22). A lead screw (23) is rotatably provided inside the multiple rotating grooves (230). Threaded grooves (240) are opened on the upper middle part of the outer surface of the rotating shaft (21) and the multiple sealing components (22). A detachable limiting screw (24) is provided inside the multiple threaded grooves (240).

2. The automated seasoning sauce filling and sealing machine according to claim 1, characterized in that, The sealing component (22) includes an adjusting plate (221), a limiting plate (222), and a heating seal (224). Multiple rotating grooves (230) are located at both ends of the adjusting plate (221). One side of the limiting plate (222) is integrally fixedly connected to one side of the adjusting plate (221). A limiting groove (241) for limiting the limiting screw (24) is provided at the center of the limiting plate (222). A movable groove (223) for sliding the limiting groove (241) is provided on the side of the adjusting plate (221) away from the limiting groove (241). The limiting groove (241) slides inside the movable groove (223).

3. The automated seasoning sauce filling and sealing machine according to claim 2, characterized in that, The width of the limiting groove (241) is the same as the diameter of the threaded groove (240), and the limiting screw (24) slides inside the limiting groove (241).

4. The automated seasoning sauce filling and sealing machine according to claim 3, characterized in that, The plastic injection component (3) includes a plastic roll (32), a rotation limiting member (33), and two support plates (31). The bottom ends of the two support plates (31) are welded to the top end of the frame (1), and the two support plates (31) are arranged opposite to each other. The rotation limiting member (33) is rotatably installed on the upper middle part of one of the two support plates (31), and one end of the plastic roll (32) is sleeved on the outer surface of one end of the rotation limiting member (33).

5. The automated seasoning sauce filling and sealing machine according to claim 4, characterized in that, The injection component (3) further includes an abutment (34) and a fastener (35). One end of the abutment (34) is inserted into the end of the plastic roll (32) away from the rotation limiter (33). The other end of the abutment (34) is rotatably located on the upper surface of one of the two support plates (31). One end of the fastener (35) is threadedly installed inside the end of the abutment (34) away from the plastic roll (32).

6. The automated seasoning sauce filling and sealing machine according to claim 5, characterized in that, The adjusting component (5) is fixedly installed on one side inside the frame (1) and located on the top of the sealing component (2).

7. The automated seasoning sauce filling and sealing machine according to claim 6, characterized in that, The feed hopper (4) is provided with a guide pipe (6) on one side. One end of the guide pipe (6) passes through the surface of one side of the feed hopper (4), and the other side of the guide pipe (6) passes through the bottom of the plastic injection component (3) and through the outer surface of the adjustment component (5), and extends to the top of the sealing component (2).

8. The automated seasoning sauce filling and sealing machine according to claim 7, characterized in that, The circumferential cutting assembly (7) is provided with a discharge plate (8) below it, and the two sides of the discharge plate (8) are fixedly connected to the two sides inside the frame (1).

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