A material tray module for a visual inspection apparatus

Abstract

The utility model discloses a kind of visual inspection equipment tray module, it is related to visual inspection technical field, including tray component and baffle component, the four peripheral sides of tray component are movably installed with baffle component, and the top surface of baffle component is vertically inserted with limit stake, and the top four corners of tray component are vertically inserted with combined insertion column. The tray module of visual inspection equipment, by being provided with baffle component in the four side edges of tray component, by using the setting of its structure, good structural shielding can be provided for the material placed inside tray component within a certain range, so as to play the role of structural protection, avoid the situation that material falls when moving and transporting appears, and the baffle component itself has flexible folding adjustment, to guarantee the flexibility and convenience of use, and limit stake, combined insertion column can further assist to provide the effect of limiting and fixing material and combining and expanding tray component.

Description

Technical Field

[0001] This utility model relates to the field of visual inspection technology, specifically to a material tray module for visual inspection equipment. Background Technology

[0002] Visual inspection is the use of machines to replace human eyes for measurement and judgment. Visual inspection refers to the process of using machine vision products (i.e., image acquisition devices, which are divided into CMOS and CCD) to convert the captured target into image signals, which are then transmitted to a dedicated image processing system. Based on pixel distribution and information such as brightness and color, the signals are converted into digital signals. The image system performs various calculations on these signals to extract the features of the target, and then controls the operation of on-site equipment based on the judgment results.

[0003] The material tray module for vision inspection equipment is a key component used in automated production to work with the vision inspection system to achieve orderly material conveying and positioning.

[0004] Conventional visual inspection equipment often has limitations in terms of structural design and functional implementation of its material tray modules. For example, there are problems such as unstable material fixation, insufficient expandability of the material tray module, and lack of adjustment flexibility. These problems greatly limit the efficiency and practicality of visual inspection equipment in actual applications. Utility Model Content

[0005] The purpose of this invention is to provide a material tray module for a visual inspection device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a material tray module for a visual inspection device, comprising a material tray component and a baffle component. Baffle components are movably installed on all four sides of the material tray component, and limit posts are vertically inserted into the top surface of the baffle components. Combined inserts are vertically inserted into the four opposite corners of the top of the material tray component, and a fixing frame is installed at the bottom of the material tray component. The baffle component includes a movable plate, a damping hinge, a fixed plate, a fixing seat, a damping hinge, and a fixing angle plate. Damping hinges are symmetrically installed on the lower end of the movable plate on the side away from the material tray component, and a fixed plate is connected to the lower end of the damping hinges. Fixing seats are symmetrically connected to the bottom of the fixed plate on the left and right sides, and a damping hinge is installed at the bottom of the fixing seat. Fixing angle plates are symmetrically arranged on both sides of the end of the damping hinge away from the fixing seat.

[0007] Furthermore, the tray component includes a tray body, an adjustment socket, a first docking socket, a second docking socket, a stabilizing base, and an antistatic coating. The top surface of the tray body is provided with a first docking socket at each of the four opposite corners of the top of the tray body, and the bottom of the tray body is provided with a second docking socket at each of the four opposite corners of the bottom of the tray body. A stabilizing base is provided in the middle of the bottom of the tray body, and the outer surface of the tray body is coated with an antistatic coating.

[0008] Furthermore, the adjustable sockets are arranged in an equidistant array on the top surface of the material tray body, and the inner surface structure of the adjustable sockets matches the lower outer surface structure of the limiting stake.

[0009] Furthermore, the upper and lower ends of the combined plug have the same structure, and both ends of the combined plug are vertically connected to the first mating socket and the second mating socket in a combined structure.

[0010] Furthermore, the main body of the tray, the first docking socket, the second docking socket, and the stabilizing base are integrated into one structure, and the outer surface structure of the stabilizing base matches the central opening structure on the top of the fixing frame.

[0011] Furthermore, the movable plate, damping hinge, and fixed plate are movably connected to each other, and the bottom of the fixed base and the fixed plate are fixedly connected.

[0012] Furthermore, the fixed base, damping hinge, and fixed angle plate are integrated into a single structure, and the surface of the fixed angle plate is symmetrically provided with holes for bolt installation.

[0013] Furthermore, the top of the fixing frame has four opposite corner holes for bolt installation and for movable connection between the fixing frame and the tray component, and the lower ends of both sides of the fixing frame have holes for bolt installation.

[0014] This utility model provides a material tray module for a visual inspection equipment, which has the following beneficial effects:

[0015] 1. This utility model provides baffle components 2 on all four sides of the material tray component 1. The movable plate 201 of the baffle component 2 is connected to the fixed plate 203 via a damping hinge 202, allowing the movable plate 201 to be flexibly folded and adjusted within a certain range. This allows for adjustment of the covering range of the baffle component 2 according to actual needs. Meanwhile, the fixed base 204 is connected to the side surface of the material tray body 101 via a damping hinge 205 and a fixed corner plate 206, further increasing the overall double-segment folding adjustment of the baffle component 2 within a certain range. This increases the stability and flexibility of the structure. During use, the angle and position of the baffle component 2 can be flexibly adjusted according to the size and shape of the material to achieve the best covering effect, thereby effectively preventing the material from falling during movement or transportation. In addition, the movable plate 201, damping hinge 202, and fixed plate 203 are movably connected to each other, allowing multiple sets of movable plates 201 to be spliced ​​and combined using the damping hinge 202 to adjust the covering range of the structure.

[0016] 2. This utility model, through the structural design of the material tray component 1 itself, in conjunction with the structure of the limiting stake 3 and the combined insert 4, features an adjustable insertion hole 102 evenly spaced on the top surface of the material tray body 101. The adjustable insertion hole 102 allows the lower end of the limiting stake 3 to be vertically inserted into the adjustable insertion hole 102, thereby limiting and fixing the material placed on the top surface of the material tray body 101, preventing the material from sliding or shifting on the top surface of the material tray body 101, and further increasing the stability during material conveying. Simultaneously, the four opposite corners of the top and four opposite corners of the bottom of the material tray body 101... The assembly is equipped with a first docking socket 103 and a second docking socket 104. By utilizing the structural cooperation between the combination plug 4, the first docking socket 103, and the second docking socket 104, multiple tray components 1 can be vertically combined and stacked, thereby increasing the overall usability of the tray module and improving its practicality. At the same time, the outer surface of the tray body 101 is coated with an antistatic coating 106. The antistatic coating 106 can prevent dust and impurities from adsorbing onto the outer surface of the tray body 101 to a certain extent, and also avoid damage to the materials caused by static electricity, thereby increasing the overall practicality.

[0017] 3. This utility model, by setting a stabilizing seat 105 in the middle of the bottom of the material tray body 101, and using it in conjunction with the fixing frame 5, utilizes the matching structure of the outer surface of the stabilizing seat 105 and the circular opening structure at the top of the fixing frame 5 to provide a certain degree of good connection, support and stability for the material tray body 101. The structure of the fixing frame 5 can connect and combine the entire material tray component 1 with the transport equipment to achieve stable material conveying on the automated production line. The holes on both sides of the lower end of the fixing frame 5 for bolt installation not only facilitate the fixed connection with the transport equipment, but also ensure the stability and safety of the material tray module during transportation. In addition, the modular structure between the various structures allows for convenient and quick assembly and disassembly of the components, thereby improving the maintainability and expandability of the material tray module. In specific applications, users can select different quantities and specifications of material tray components to combine according to actual needs to meet different scales and types of visual inspection tasks. Furthermore, the modular design also helps to reduce production costs and improve production efficiency, making this visual inspection equipment material tray module have broad application prospects in the field of industrial automation. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the axial side view of the material tray module for a visual inspection device according to this utility model;

[0019] Figure 2 This is a schematic diagram of the axial side view of the material tray module for a visual inspection device according to this utility model;

[0020] Figure 3 This is a three-dimensional structural diagram of the material tray component of a material tray module for a visual inspection equipment according to this utility model;

[0021] Figure 4 This is a three-dimensional structural diagram of the baffle component of a material tray module for a visual inspection equipment according to this utility model;

[0022] Figure 5 This is a three-dimensional structural diagram of the limiting post, combined insert post, and fixing frame of a material tray module for a visual inspection equipment according to this utility model.

[0023] In the diagram: 1. Material tray component; 101. Material tray body; 102. Adjustment socket; 103. First docking socket; 104. Second docking socket; 105. Stabilizing seat; 106. Antistatic coating; 2. Baffle component; 201. Movable plate; 202. Damping hinge; 203. Fixing plate; 204. Fixing seat; 205. Damping hinge; 206. Fixing angle plate; 3. Limiting post; 4. Combined insert post; 5. Fixing frame. Detailed Implementation

[0024] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0025] like Figures 1 to 5 As shown, a material tray module for a visual inspection device includes a material tray component 1 and a baffle component 2. The baffle component 2 is movably installed on all four sides of the material tray component 1. Limiting posts 3 are vertically inserted into the top surface of the baffle component 2. Combined inserts 4 are vertically inserted into the four opposite corners of the top of the material tray component 1. A fixing frame 5 is installed at the bottom of the material tray component 1. The baffle component 2 includes a movable plate 201, a damping hinge 202, a fixed plate 203, a fixing seat 204, a damping hinge 205, and a fixing corner plate 206. The damping hinge 202 is symmetrically installed on the lower end of the movable plate 201 on the side away from the material tray component 1. The lower end of the damping hinge 202 is connected to the fixed plate 203. The bottom of the fixed plate 203 is symmetrically connected to the fixing seat 204. The bottom of the fixing seat 204 is equipped with a damping hinge 205. The damping hinge 205 is symmetrically installed on both sides of the end of the damping hinge 205 away from the fixing seat 204. The baffle component 2 is equipped with a fixed angle plate 206. The movable plate 201, damping hinge 202, and fixed plate 203 are connected to each other in a movable manner. The bottom of the fixed seat 204 and the fixed plate 203 are fixedly connected. The fixed seat 204, damping hinge 205, and fixed angle plate 206 are integrated into a single structure. The fixed angle plate 206 has symmetrical holes for bolt installation on its surface. The movable plate 201 of the baffle component 2 is connected to the fixed plate 203 through the damping hinge 202, allowing the movable plate 201 to be flexibly folded and adjusted within a certain range. This allows the baffle component 2 to adjust its coverage range according to actual needs. At the same time, the fixed seat 204 is connected to the side surface of the tray body 101 through the damping hinge 205 and the fixed angle plate 206, further increasing the baffle component 2's ability to achieve double-segment folding adjustment within a certain range, thereby increasing the stability and flexibility of the structure.

[0026] like Figures 1 to 5As shown, the material tray component 1 includes a material tray body 101, adjustment sockets 102, a first docking socket 103, a second docking socket 104, a stabilizing base 105, and an antistatic coating 106. The top surface of the material tray body 101 has four opposite corners where the first docking socket 103 is located, and the bottom four opposite corners of the material tray body 101 have four opposite corners where the second docking socket 104 is located. A stabilizing base 105 is located in the center of the bottom of the material tray body 101. The outer surface of the material tray body 101 is coated with an antistatic coating 106. Adjustment sockets 102 are equidistantly arranged on the top surface of the material tray body 101, and the inner surface structure of the adjustment sockets 102 matches the lower outer surface structure of the limiting post 3. The upper and lower ends of the combined insertion post 4 have identical structures, and both ends of the combined insertion post 4 are vertically connected to the first docking socket 103 and the second docking socket 104. The material tray body 101, the first... The docking socket 103, the second docking socket 104, and the stabilizing base 105 are integrated into one structure. The outer surface structure of the stabilizing base 105 matches the central opening structure on the top of the fixing frame 5. The four opposite corners of the top of the fixing frame 5 are provided with holes for bolt installation and for movable connection between the fixing frame 5 and the material tray component 1. The lower ends of both sides of the fixing frame 5 are also provided with holes for bolt installation. The top surface of the material tray body 101 is provided with equidistant arrays of adjustment holes 102. The adjustment holes 102 are designed to facilitate the vertical insertion of the lower end of the limiting stake 3 into the adjustment holes 102, thereby limiting and fixing the material placed on the top surface of the material tray body 101. At the same time, the structural cooperation between the combined plug 4, the first docking socket 103, and the second docking socket 104 facilitates the vertical combination and stacking of multiple material tray components 1, thereby increasing the overall usability of the material tray module.

[0027] In summary, as Figures 1 to 5 As shown, the material tray module of this vision inspection equipment is used by first placing the material tray component 1 in the designated position, and then flexibly adjusting the angle and position of the baffle component 2 according to the size and shape of the material. Through the combined use of the damping hinge 202 and the damping hinge 205, the movable plate 201 and the entire baffle component 2 can be flexibly folded and adjusted within a certain range to achieve the best blocking effect and prevent the material from falling during movement or transportation.

[0028] Next, the lower end of the limiting stake 3 is vertically inserted into the adjustment hole 102 on the top surface of the material tray body 101. Within a certain adjustment range, the material placed on the top surface of the material tray body 101 is limited and fixed according to the size of the material, so as to ensure that the material does not slide or shift on the top surface of the material tray body 101.

[0029] If it is necessary to expand the application range of the material tray module, the structural cooperation between the combination plug 4, the first docking socket 103 and the second docking socket 104 can be used to combine and stack multiple material tray components 1 in the vertical direction. Finally, the entire material tray component 1 is connected and combined with the transport equipment through the fixing frame 5 so as to achieve stable material transportation on the automated production line.

[0030] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A material tray module for a visual inspection device, comprising a material tray component (1) and a baffle component (2), characterized in that: The material tray component (1) is movably equipped with baffle components (2) on all four sides, and limit stakes (3) are vertically inserted into the top surface of the baffle components (2). Furthermore, combined inserts (4) are vertically inserted into the four opposite corners of the top of the material tray component (1), and a fixing frame (5) is installed at the bottom of the material tray component (1). The baffle components (2) include a movable plate (201), a damping hinge (202), a fixing plate (203), a fixing seat (204), a damping hinge (205), and a fixing corner plate (206). 06), the lower end of the movable plate (201) away from the material tray component (1) is symmetrically equipped with damping hinges (202), and the lower end of the damping hinges (202) is connected to a fixing plate (203). The bottom of the fixing plate (203) is symmetrically connected with a fixing seat (204), and the bottom of the fixing seat (204) is equipped with a damping hinge (205). At the same time, the damping hinge (205) away from the fixing seat (204) is symmetrically equipped with fixing angle plates (206) on both sides.

2. The material tray module for a visual inspection equipment according to claim 1, characterized in that, The tray component (1) includes a tray body (101), an adjustment socket (102), a first docking socket (103), a second docking socket (104), a stabilizing seat (105), and an antistatic coating (106). The top surface of the tray body (101) is provided with a first docking socket (103) at each of the four opposite corners of the top of the tray body (101), and the bottom four opposite corners of the tray body (101) are provided with a second docking socket (104). A stabilizing seat (105) is provided in the middle of the bottom of the tray body (101). At the same time, the outer surface of the tray body (101) is coated with an antistatic coating (106).

3. The material tray module for a visual inspection equipment according to claim 2, characterized in that, The adjustment holes (102) are equidistantly arrayed on the top surface of the tray body (101), and the inner surface structure of the adjustment holes (102) matches the lower outer surface structure of the limiting stake (3).

4. A material tray module for a visual inspection device according to claim 2, characterized in that, The upper and lower ends of the combined plug (4) have the same structure, and both the upper and lower ends of the combined plug (4) are connected to the first docking socket (103) and the second docking socket (104) in a vertical insertion structure.

5. A material tray module for a visual inspection device according to claim 2, characterized in that, The main body of the tray (101), the first docking socket (103), the second docking socket (104), and the stabilizing seat (105) are integrated into one structure, and the outer surface structure of the stabilizing seat (105) matches the central opening structure on the top of the fixing frame (5).

6. A material tray module for a visual inspection equipment according to claim 1, characterized in that, The movable plate (201), damping hinge (202), and fixed plate (203) are connected to each other in an movable manner, and the bottom of the fixed seat (204) and the fixed plate (203) are fixedly connected.

7. A material tray module for a visual inspection device according to claim 1, characterized in that, The fixed base (204), damping hinge (205) and fixed angle plate (206) are integrated into one structure, and the fixed angle plate (206) has symmetrical holes for bolt installation on its surface.

8. A material tray module for a visual inspection equipment according to claim 1, characterized in that, The top four corners of the fixed frame (5) are provided with holes for bolt installation and for movable connection between the fixed frame (5) and the material tray component (1). The lower ends of both sides of the fixed frame (5) are also provided with holes for bolt installation.

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