A de-stacking tray system for electronic components
By designing a pallet storage frame and a pallet stacking/unstacking device, and utilizing cylinders and grippers to automate pallet storage and retrieval, the problem of low efficiency in manual pallet stacking/unstacking is solved, thereby improving the automation level of the production line and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- AEROSUN CORP
- Filing Date
- 2025-06-10
- Publication Date
- 2026-07-14
AI Technical Summary
In the existing technology, the stacking and unstacking of electronic component trays relies on manual operation, which is inefficient, labor-intensive, and prone to increasing the error rate, and cannot meet the needs of automated production lines.
A system including a pallet storage frame, a lifting mechanism, and a pallet stacking device was designed. The system uses cylinders and pneumatic grippers to achieve automatic pallet storage and retrieval, and uses guide wheels and guide grooves to achieve pallet positioning and movement.
It enables automated pallet storage and retrieval, reduces manual operation, improves production stability and efficiency, reduces labor intensity and error rate, and is suitable for the needs of automated production lines.
Smart Images
Figure CN224492360U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a stacking and unstacking system for electronic components, belonging to the technical field of items arranged sequentially in a warehouse (B65G1 / 00). Background Technology
[0002] In the production of electronic components, a large number of components need to be efficiently transferred and packaged. This involves placing these components on pallets and transporting them to pallet cabinets in the warehouse. Currently, the traditional methods of placing electronic components on pallets and unpacking / removing them rely heavily on manual labor, which is not only inefficient but also labor-intensive and prone to errors. With the rapid development of the intelligent manufacturing industry and the increasing use of automated production lines, there is a need to develop automated pallet unpacking / removing systems. This reduces manual intervention and enables continuous and stable placement and removal of electronic component pallets from pallet cabinets, thus improving production stability, product quality, and production efficiency. Utility Model Content
[0003] The technical problem to be solved by this utility model is: how to automatically put pallets into the pallet storage cabinet in sequence or automatically take out the pallets in the pallet storage cabinet in sequence.
[0004] To solve the above-mentioned technical problems, the technical solution proposed by this utility model is: a pallet folding system for electronic components, including a pallet storage frame, a pallet storage frame lifting mechanism, and a pallet folding device; multiple pallet storage layers are formed within the pallet storage frame; one side of the pallet storage frame is connected to the pallet storage frame lifting mechanism; the pallet folding device includes a working plate, a cylinder, and a gripper; the working plate is fixedly disposed relative to the pallet storage frame, and the cylinder is disposed on the working plate; the gripper is mounted on the telescopic end of the cylinder;
[0005] When the pallet stacking system is in operation, the pallet storage frame lifting mechanism drives one of the pallet storage layers of the pallet storage frame to be parallel to the working plate plane; the cylinder drives the pneumatic gripper to insert into the pallet placed on the working plate and push the pallet into the pallet storage layer to complete the pallet storage; the cylinder drives the pneumatic gripper to insert into the pallet placed in the pallet storage layer and pull the pallet out onto the working plate to complete the pallet removal.
[0006] Furthermore, the work plate is equipped with multiple guide wheels; the bottom of the tray has guide grooves corresponding to the guide wheels; rolling wheels are installed at the four corners of the bottom of the tray; a recess is provided at one end of the tray; when the cylinder drives the pneumatic gripper to insert into the recess of the tray placed in the tray storage layer, the cylinder drives the pneumatic gripper to pull the tray out onto the work plate, at which time the guide groove at the bottom of the tray cooperates with the guide wheels on the work plate to complete the positioning of the tray.
[0007] Furthermore, a baffle is provided on the pallet storage frame, and a connecting plate is provided between the pallet storage frame and the pallet storage frame lifting mechanism.
[0008] Furthermore, a tray limiting plate is also provided on the working plate; a cylinder bracket is provided between the cylinder and the working plate.
[0009] Beneficial Effects: The tray unpacking and stacking system for electronic components provided by this utility model has a high level of automation. It can be used as a standalone machine to perform tray unpacking and stacking operations, reducing manual operation time and errors, and lowering the labor intensity of workers. It can also be used as a process equipment on a production line to link with other equipment on the production line, achieving automation of the entire process, including loading, unpacking, and unloading. This improves the stability and reliability of production, reduces the impact of human factors on the production process, and enhances product quality and efficiency. Attached Figure Description
[0010] Figure 1 This is a schematic diagram of the structure of a stacking and splitting system for electronic components according to this utility model.
[0011] Figure 2 This is a schematic diagram of another state structure of the stacking and unstacking system for electronic components according to this utility model.
[0012] Figure 3 yes Figure 2 A schematic diagram of the main structure.
[0013] Figure 4 yes Figure 1 A schematic diagram of the tray structure.
[0014] Figure 5 yes Figure 1 A schematic diagram of the pallet storage frame structure. Detailed Implementation
[0015] The following description, in conjunction with the accompanying drawings and specific embodiments, further illustrates a stacking and unfolding system for electronic components based on the present invention. Example
[0016] The stacking and unstacking system for electronic components in this embodiment, such as Figures 1 to 5 As shown, it includes a pallet storage frame 5, a pallet storage frame lifting mechanism 6, and a pallet stacking device; multiple pallet storage layers are formed inside the pallet storage frame 5; one side of the pallet storage frame 5 is connected to the pallet storage frame lifting mechanism 6; a baffle 51 is also provided on the pallet storage frame 5, and a connecting plate 52 is provided between the pallet storage frame 5 and the pallet storage frame lifting mechanism 6.
[0017] The folding tray device includes a working plate 3, a cylinder 1, and a gripper 2; the working plate 3 is fixedly set relative to the tray storage frame 5, a tray limiting plate 31 is set on the working plate 3, and multiple guide wheels 4 are also installed on the working plate 3.
[0018] Cylinder 1 is mounted on work plate 3, and cylinder support 7 is provided between cylinder 1 and work plate 3; gripper 2 is mounted on the telescopic end of cylinder 1. The bottom of tray 8 is provided with guide grooves corresponding to guide wheels 4; rolling wheels 81 are installed at the four corners of the bottom of the tray; a recess is provided at one end of the tray.
[0019] like Figure 1 As shown, this is the initial state of the pallet stacking system. At this time, cylinder 1 and pneumatic gripper 2 are in the retracted state, and pallet storage frame lifting mechanism 6 drives the top pallet storage layer of pallet storage frame 5 to be parallel to the working plate plane.
[0020] Then, cylinder 1 drives the gripper 2 to extend into the tray storage frame 5. The grippers 2 extend from both sides, hooking into the recesses of the tray 8. Cylinder 1 then retracts, causing the grippers 2 and the tray 8 to move. The guide groove at the bottom of the tray 8 matches the guide wheel 4, completing the guiding movement. The rolling wheel 81 at the bottom of the tray 8 provides support for the movement. The system continues until cylinder 1 retracts to zero. At this point, the stacking system is in the following state: Figure 2 As shown. After the action is completed, cylinder 1 extends and pushes the tray 8 into the tray storage frame 5. At this time, the tray storage frame lifting mechanism 6 drives the tray storage frame 5 to rise, and the second-to-top layer of the tray storage frame 5 rises to the height of the working plate 3. The above actions are repeated to complete the unpacking and stacking of trays.
[0021] This utility model is not limited to the specific technical solutions described in the above embodiments. Besides the above embodiments, this utility model may have other implementation methods. All technical solutions formed by equivalent substitutions are within the protection scope of this utility model.
Claims
1. A pallet stacking system for electronic components, comprising a pallet storage frame, a pallet storage frame lifting mechanism, and a pallet stacking device, characterized in that: Multiple pallet storage layers are formed within the pallet storage frame; one side of the pallet storage frame is connected to the pallet storage frame lifting mechanism; the folding pallet device includes a working plate, a cylinder, and a gripper; the working plate is fixedly disposed relative to the pallet storage frame, and the cylinder is disposed on the working plate; the gripper is mounted on the telescopic end of the cylinder. When the pallet stacking system is in operation, the pallet storage frame lifting mechanism drives one of the pallet storage layers of the pallet storage frame to be parallel to the working plate plane; the cylinder drives the pneumatic gripper to insert into the pallet placed on the working plate and push the pallet into the pallet storage layer to complete the pallet storage; the cylinder drives the pneumatic gripper to insert into the pallet placed in the pallet storage layer and pull the pallet out onto the working plate to complete the pallet removal.
2. The tray splitting and stacking system according to claim 1, characterized in that: The work plate is equipped with multiple guide wheels; the bottom of the tray has guide grooves corresponding to the guide wheels; the four corners of the bottom of the tray are equipped with rolling wheels; one end of the tray is provided with a recess; when the cylinder drives the pneumatic gripper to insert into the recess of the tray placed in the tray storage layer, the cylinder drives the pneumatic gripper to pull the tray out onto the work plate, at which time the guide groove at the bottom of the tray cooperates with the guide wheels on the work plate to complete the positioning of the tray.
3. The tray splitting and stacking system according to claim 1, characterized in that: The pallet storage frame is also equipped with a baffle, and a connecting plate is provided between the pallet storage frame and the pallet storage frame lifting mechanism.
4. The stacking and destacking system according to any one of claims 1 to 3, characterized in that: A tray limiting plate is also provided on the working plate; a cylinder support is provided between the cylinder and the working plate.