A flower basket transfer detection mechanism

Abstract

The utility model discloses a kind of flower basket transfer detection mechanism, it is related to photovoltaic cell piece technical field, including bottom plate and the linear guide rail being set on the bottom plate, linear guide rail is provided with transfer conveying line, the side of transfer conveying line is provided with feed conveying line and discharge conveying line, the other side of transfer conveying line is provided with feeding buffer conveying line and discharging buffer conveying line, the feed conveying line, the discharge conveying line, the feeding buffer conveying line and the discharging buffer conveying line are all set on the bottom plate;Automatic transfer transport is carried out to flower basket, so that transport precision and transport stability are greatly improved;Precise control transfer conveying line's moving speed, realize transfer speed controllable, to adapt to the beat demand of different process equipment;After replacing manual handling, reduce operating error and fragment risk, compared with manual operation can better control running yield, so that yield is significantly improved.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic cell technology, and in particular to a flower basket transfer and testing mechanism. Background Technology

[0002] In the production process of photovoltaic cells, silicon wafers are processed through multiple processes to form cells, and protecting the silicon wafers is crucial in this process.

[0003] In existing technologies, manual operation is the main method. Workers need to manually move baskets containing silicon wafers from one process to the next. However, the baskets are large and heavy, making manual handling difficult and causing other problems.

[0004] First, manual handling carries a high risk of breakage. During manual handling, improper operation or uneven force can easily cause the basket to tilt or collide, resulting in silicon wafer breakage and affecting product yield. Second, manual handling has low production efficiency. The limited speed of manual handling makes it difficult to meet the high-efficiency requirements of modern production lines, becoming a bottleneck in the production process. In addition, manual handling has high transportation costs. Relying on manual handling requires a large workforce, which not only increases production costs but also leads to high staff turnover due to the high labor intensity. Finally, manual handling has poor consistency. The uncontrollability of manual handling makes it difficult to standardize the transfer position and speed of the basket, thus affecting the stability of subsequent processes.

[0005] Therefore, a flower basket transit inspection agency is provided to solve the above problems. Utility Model Content

[0006] The purpose of this invention is to provide a flower basket transfer and inspection mechanism that focuses on the stability of flower baskets during transfer. By using a conveyor belt and synchronous belt to transport flower baskets, it replaces the traditional manual handling process, improving efficiency and consistency, thereby further increasing production efficiency and saving labor costs.

[0007] To achieve the above objectives, this utility model provides a flower basket transfer and detection mechanism, including a base plate and a linear guide rail disposed on the base plate. A transfer conveyor line is disposed on the linear guide rail. A feeding conveyor line and a discharging conveyor line are disposed on one side of the transfer conveyor line, and a loading buffer conveyor line and a unloading buffer conveyor line are disposed on the other side of the transfer conveyor line. The feeding conveyor line, the discharging conveyor line, the loading buffer conveyor line, and the unloading buffer conveyor line are all disposed on the base plate.

[0008] Preferably, the unloading buffer conveyor line includes a first unloading buffer conveyor line and a second unloading buffer conveyor line. The first unloading buffer conveyor line is symmetrically arranged at the beginning of the linear guide rail with the feeding conveyor line, and the second unloading buffer conveyor line is symmetrically arranged at the end of the linear guide rail with the discharging conveyor line.

[0009] Preferably, cylindrical sensors are installed inside the transfer conveyor line, the feeding conveyor line, the discharging conveyor line, the loading buffer conveyor line, the first unloading buffer conveyor line, and the second unloading buffer conveyor line, and a grooved photoelectric sensor is installed on the base plate between the feeding conveyor line and the first unloading buffer conveyor line.

[0010] Preferably, the loading buffer conveyor line is located between the first unloading buffer conveyor line and the second unloading buffer conveyor line, and the loading buffer conveyor line, the transfer conveyor line and the second unloading buffer conveyor line are all located on a synchronous belt.

[0011] Preferably, one end of the synchronous belt is fixedly connected to the second feeding buffer conveyor line via an arc-tooth synchronous idler pulley, and the other end of the synchronous belt is fixedly connected to the servo motor via an arc-tooth synchronous pulley. A planetary reducer is provided between the servo motor and the arc-tooth synchronous pulley.

[0012] Preferably, a drag chain is provided at one end of the linear guide rail near the feeding conveyor line.

[0013] Therefore, the flower basket transfer and detection mechanism of this utility model with the above-described structure has the following beneficial effects:

[0014] (1) This solution uses a combination of synchronous belt and servo motor control, along with a variety of sensors to achieve precise positioning and transportation, and automatically transfers and transports flower baskets, thereby greatly improving transportation accuracy and stability.

[0015] (2) This solution uses a planetary reducer to adjust the speed, which can accurately control the moving speed of the transfer conveyor line and realize controllable transfer speed to adapt to the cycle time requirements of different process equipment.

[0016] (3) This solution replaces manual handling with automated conveyor lines and precision sensors, reducing operational errors and the risk of breakage, so as to ensure that the flower basket moves smoothly. Compared with manual handling, it can better control the yield during operation, thus significantly improving the yield.

[0017] The technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and embodiments. Attached Figure Description

[0018] Figure 1 This is a structural diagram of a flower basket transfer and detection mechanism according to the present invention.

[0019] The components include: 1. Base plate; 2. Linear guide rail; 3. Transfer conveyor line; 4. Feeding conveyor line; 5. Discharging conveyor line; 6. Loading buffer conveyor line; 7. Unloading buffer conveyor line; 701. First unloading buffer conveyor line; 702. Second unloading buffer conveyor line; 8. Cylindrical sensor; 9. Groove photoelectric sensor; 10. Synchronous belt; 11. Arc tooth synchronous idler wheel; 12. Arc tooth synchronous pulley; 13. Servo motor; 14. Planetary reducer; 15. Cable chain. Detailed Implementation

[0020] The technical solution of this utility model will be further described below with reference to the accompanying drawings and embodiments.

[0021] Unless otherwise defined, the technical or scientific terms used in this utility model shall have the ordinary meaning understood by one of ordinary skill in the art to which this utility model pertains. The terms "first," "second," and similar terms used in this utility model do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship will also change accordingly.

[0022] Example

[0023] like Figure 1 As shown, this utility model provides a flower basket transfer and detection mechanism, including a base plate 1 and a linear guide rail 2 set on the base plate 1. A transfer conveyor line 3 is set on the linear guide rail 2. A feeding conveyor line 4 and a discharging conveyor line 5 are set on one side of the transfer conveyor line 3, and a loading buffer conveyor line 6 and a unloading buffer conveyor line 7 are set on the other side of the transfer conveyor line 3. The feeding conveyor line 4, the discharging conveyor line 5, the loading buffer conveyor line 6 and the unloading buffer conveyor line 7 are all set on the base plate 1.

[0024] The unloading buffer conveyor line 7 includes a first unloading buffer conveyor line 701 and a second unloading buffer conveyor line 702. The first unloading buffer conveyor line 701 is symmetrically arranged at the beginning of the linear guide rail 2 with the feeding conveyor line 4, and the second unloading buffer conveyor line 702 is symmetrically arranged at the end of the linear guide rail 2 with the discharge conveyor line 5.

[0025] Cylindrical sensors 8 are installed inside the transfer conveyor line 3, the feeding conveyor line 4, the discharging conveyor line 5, the loading buffer conveyor line 6, the first unloading buffer conveyor line 701, and the second unloading buffer conveyor line 702. A grooved photoelectric sensor 9 is installed on the base plate 1 between the feeding conveyor line 4 and the first unloading buffer conveyor line 701.

[0026] The feeding buffer conveyor line 6 is set between the first unloading buffer conveyor line 701 and the second unloading buffer conveyor line 702. The feeding buffer conveyor line 6, the transfer conveyor line 3, and the second unloading buffer conveyor line 702 are all set on the synchronous belt 10.

[0027] One end of the synchronous belt 10 is fixedly connected to the second feeding buffer conveyor line 702 via the arc tooth synchronous pulley idler 11, and the other end of the synchronous belt 10 is fixedly connected to the servo motor 13 via the arc tooth synchronous pulley 12. A planetary reducer 14 is provided between the servo motor 13 and the arc tooth synchronous pulley 12.

[0028] A drag chain 15 is installed at one end of the linear guide 2 near the feed conveyor line 4.

[0029] The specific workflow of the flower basket transfer and detection mechanism in this embodiment is as follows: First, the flower basket is placed on the feeding conveyor line 4. When the detection result of the loading buffer conveyor line 6 is no material, the servo motor 13 drives the synchronous belt 10 to move the transfer conveyor line 3 along the linear guide rail 2 to the feeding conveyor line 4. The feeding conveyor line 4 transports the flower basket to the transfer conveyor line 3. The transfer conveyor line 3 then moves along the linear guide rail 2 to the loading buffer conveyor line 6 and transports the flower basket to the loading buffer conveyor line 6.

[0030] When the detection result of the first feeding buffer conveyor line 701 or the second feeding buffer conveyor line 702 is that there is a flower basket, the servo motor 13 drives the synchronous belt 10 to move the transfer conveyor line 3 along the linear guide rail 2 to the discharge position corresponding to the flower basket, and the flower basket is transported to the transfer conveyor line 3. The transfer conveyor line 3 then moves along the linear guide rail 2 to the discharge conveyor line 5, and the flower basket is transported to the discharge conveyor line 5. Finally, the flower basket is taken away.

[0031] Therefore, this utility model adopts a flower basket transfer and inspection mechanism with the above-mentioned structure, which automatically transfers and transports flower baskets, greatly improving the accuracy and stability of transportation; it precisely controls the moving speed of the transfer conveyor line, realizing controllable transfer speed to adapt to the cycle requirements of different process equipment; after replacing manual handling, it reduces operational errors and the risk of fragmentation, and can better control the yield during operation compared with manual handling, thus significantly improving the yield.

[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although the utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can still be made to the technical solution of this utility model, and these modifications or equivalent substitutions cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of this utility model.

Claims

1. A flower basket transfer and inspection mechanism, characterized in that, The system includes a base plate and a linear guide rail mounted on the base plate. A transfer conveyor line is mounted on the linear guide rail. A feeding conveyor line and a discharging conveyor line are mounted on one side of the transfer conveyor line, and a loading buffer conveyor line and a unloading buffer conveyor line are mounted on the other side of the transfer conveyor line. The feeding conveyor line, the discharging conveyor line, the loading buffer conveyor line, and the unloading buffer conveyor line are all mounted on the base plate.

2. The flower basket transfer and inspection mechanism according to claim 1, characterized in that, The material feeding buffer conveyor line includes a first material feeding buffer conveyor line and a second material feeding buffer conveyor line. The first material feeding buffer conveyor line is symmetrically arranged at the beginning of the linear guide rail with the feeding conveyor line, and the second material feeding buffer conveyor line is symmetrically arranged at the end of the linear guide rail with the discharging conveyor line.

3. The flower basket transfer and inspection mechanism according to claim 2, characterized in that, Cylindrical sensors are installed inside the transfer conveyor line, the feeding conveyor line, the discharging conveyor line, the loading buffer conveyor line, the first unloading buffer conveyor line, and the second unloading buffer conveyor line. A grooved photoelectric sensor is installed on the base plate between the feeding conveyor line and the first unloading buffer conveyor line.

4. The flower basket transfer and inspection mechanism according to claim 2, characterized in that, The loading buffer conveyor line is located between the first unloading buffer conveyor line and the second unloading buffer conveyor line. The loading buffer conveyor line, the transfer conveyor line, and the second unloading buffer conveyor line are all located on a synchronous belt.

5. The flower basket transfer and inspection mechanism according to claim 4, characterized in that, One end of the synchronous belt is fixedly connected to the second feeding buffer conveyor line via an arc-tooth synchronous idler pulley, and the other end of the synchronous belt is fixedly connected to the servo motor via an arc-tooth synchronous pulley. A planetary reducer is provided between the servo motor and the arc-tooth synchronous pulley.

6. The flower basket transfer and inspection mechanism according to claim 1, characterized in that, A drag chain is provided at one end of the linear guide rail near the feeding conveyor line.

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