Photovoltaic glass raw material mixing and conveying real-time detection device

Abstract

The utility model discloses a photovoltaic glass raw material mixing conveying real -time detection device, including the belt support, a group of belt roller and the original melting belt, a group of belt roller is supported through the belt support, and the original melting belt is established on a group of belt roller, the top of original melting belt is provided with radar mechanism for scanning material thickness to the corresponding broken glass unloading position, the top of original melting belt is equipped with the illumination light source and the industrial camera to the corresponding mixed unloading position. Install laser radar above broken glass unloading and the both sides of conveyer belt, and the material thickness is scanned to the belt transportation range through radar, and the cross detection area forms dynamic monitoring net, and install industrial camera to match annular LED light source at the broken glass mixture unloading place, and the material cooperation has no to do to cover tail, effectively improve the detection accuracy.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic glass technology, and in particular to a real-time detection device for mixing and conveying photovoltaic glass raw materials. Background Technology

[0002] Currently, photovoltaic raw material clinker needs to be mixed with a certain amount of broken glass during transportation. During belt transportation, broken glass and clinker need to be packed together at the beginning and end to solve problems such as broken glass accumulation, uneven mixing, and residue.

[0003] The mixing and conveying of photovoltaic raw material clinker and crushed glass requires monitoring. Real-time monitoring is used to optimize and adjust the proportions and conveying process. For example, patent CN222556791U discloses an automatic adjustment device for the synchronous conveying of crushed glass and mixed materials. This device consists of a crushed glass conveying device, a mixed material conveying device, and a monitoring and control device. It uses a high-definition digital network camera, a video acquisition system, a comparison and calculation system, and a digital-to-analog conversion system to form an automatic adjustment system. However, its monitoring device is mainly an industrial camera. Since data is collected using only industrial cameras, the accuracy and comprehensiveness of the data may have some deviations. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a real-time detection device for the mixing and conveying of photovoltaic glass raw materials, thereby improving detection accuracy.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0006] The real-time detection device for mixing and conveying photovoltaic glass raw materials includes a belt support, a set of belt rollers and a primary fusion belt. The set of belt rollers is supported by the belt support, and the primary fusion belt is set on the set of belt rollers. A radar mechanism for scanning the material thickness is set above the primary fusion belt corresponding to the crushed glass feeding position. An illumination source and an industrial camera are set above the primary fusion belt corresponding to the mixing feeding position.

[0007] Further or preferred:

[0008] The radar mechanism is a lidar.

[0009] It also includes a lidar bracket, which includes a pair of vertical frames and a connecting frame on the top of the pair of vertical frames, with a lidar mounted on the side of each vertical frame.

[0010] It also includes a controller, and the belt roller is connected to a drive motor. Both the lidar and the drive motor are connected to the controller.

[0011] It also includes an industrial camera bracket, which is positioned corresponding to the end of the original fusion tape.

[0012] The industrial camera bracket is a gantry frame, with both the lighting source and the industrial camera located on top of the gantry frame.

[0013] The lighting source is a ring-shaped LED light source.

[0014] Compared with the prior art, this utility model has the following advantages:

[0015] This photovoltaic glass raw material mixing and conveying real-time detection device is reasonably designed. LiDAR is installed above the broken glass feeding area and on both sides of the conveyor belt. The radar scans the conveyor belt range and material thickness, and the cross-detection areas form a dynamic monitoring network. An industrial camera with a ring LED light source is installed at the broken glass mixture feeding point to capture whether the material is properly covered. This effectively improves the detection accuracy. Attached Figure Description

[0016] The following is a brief explanation of the contents of each of the accompanying drawings and the markings in the drawings:

[0017] Figure 1 This is a side view of the device of this utility model.

[0018] Figure 2 This is a schematic diagram of the end face of the device of this utility model.

[0019] Figure 3 This is a three-dimensional schematic diagram of the device of this utility model.

[0020] In the picture:

[0021] 1. Original melting belt, 2. Belt roller, 3. Belt bracket, 4. LiDAR bracket, 5. LiDAR, 6. Lighting source, 7. Industrial camera, 8. Industrial camera bracket. Detailed Implementation

[0022] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings and through the description of the examples.

[0023] like Figures 1 to 3 As shown, the photovoltaic glass raw material mixing and conveying real-time detection device includes a belt support 3, a set of belt rollers 2 and a primary melting belt 1. The set of belt rollers is supported by the belt support, and the primary melting belt is set on the set of belt rollers. A radar mechanism for scanning the material thickness is set above the primary melting belt corresponding to the crushed glass feeding position. An illumination source 6 and an industrial camera 7 are set above the primary melting belt corresponding to the mixing feeding position.

[0024] This device also includes a lidar bracket 4, and a lidar mechanism 5. The lidar is mounted on the lidar bracket, and the structure is stable and reliable.

[0025] Furthermore, the lidar bracket includes a pair of vertical frames and a connecting frame located on top of the pair of vertical frames, with a lidar mounted on the side of each vertical frame.

[0026] In this invention, laser radar is installed above the broken glass feed and on both sides of the conveyor belt. The radar scans the conveyor belt's transport range and the thickness of the material, and the cross-detection areas form a dynamic monitoring network.

[0027] The device also includes an industrial camera bracket 8, which is set at the end of the original fusion tape; the lighting source is a ring LED light source.

[0028] Furthermore, the industrial camera mount is a gantry frame, with both the lighting source and the industrial camera located at the top of the gantry frame.

[0029] In this invention, an industrial camera with a ring LED light source is installed at the discharge point of the crushed glass mixture to capture whether the material is properly covered.

[0030] This device also includes a controller, a belt conveyor connected to a drive motor, and a lidar, drive motor, and industrial camera all connected to the controller. Signals and images captured by the lidar and industrial camera are transmitted to the central control room computer via sensors. This allows for real-time monitoring of the crushed glass feedstock and conveyor belt timing, optimizing the crushed glass feeding time and belt conveyor time to better address issues such as uneven crushed glass accumulation, inconsistent proportions, and uneven material distribution and temperature in the kiln mix.

[0031] This utility model of a real-time detection device for mixing and conveying photovoltaic glass raw materials is reasonably designed. LiDAR is installed above the crushed glass discharge point and on both sides of the conveyor belt. The radar scans the conveyor belt range and material thickness, and the cross-detection areas form a dynamic monitoring network. An industrial camera with a ring LED light source is installed at the discharge point of the crushed glass mixture to capture whether the material is properly covered. This effectively improves the detection accuracy and enables precise monitoring and conveying of the mixed materials.

[0032] The above description is only a preferred embodiment of the present utility model. The above technical features can be arbitrarily combined to form multiple embodiments of the present utility model.

[0033] The present invention has been described above with reference to the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any non-substantial improvements made using the concept and technical solution of the present invention, or the direct application of the concept and technical solution of the present invention to other occasions without modification, are all within the protection scope of the present invention.

Claims

1. A real-time detection device for mixing and conveying photovoltaic glass raw materials, comprising a belt support, a set of belt rollers, and a primary fusion belt, wherein the set of belt rollers is supported by the belt support, and the primary fusion belt is mounted on the set of belt rollers, characterized in that: Above the original molten glass conveyor belt, corresponding to the glass crushing position, a radar mechanism for scanning the material thickness is provided. Above the original molten glass conveyor belt, corresponding to the mixing and discharging position, a lighting source and an industrial camera are provided.

2. The real-time detection device for mixing and conveying photovoltaic glass raw materials as described in claim 1, characterized in that: The radar mechanism is a lidar.

3. The real-time detection device for mixing and conveying photovoltaic glass raw materials as described in claim 2, characterized in that: It also includes a lidar bracket, which includes a pair of vertical frames and a connecting frame on the top of the pair of vertical frames, with a lidar mounted on the side of each vertical frame.

4. The real-time detection device for mixing and conveying photovoltaic glass raw materials as described in claim 3, characterized in that: It also includes a controller, and the belt roller is connected to a drive motor. Both the lidar and the drive motor are connected to the controller.

5. The real-time detection device for mixing and conveying photovoltaic glass raw materials as described in claim 4, characterized in that: It also includes an industrial camera bracket, which is positioned corresponding to the end of the original fusion tape.

6. The real-time detection device for mixing and conveying photovoltaic glass raw materials as described in claim 5, characterized in that: The industrial camera bracket is a gantry frame, with both the lighting source and the industrial camera located on top of the gantry frame.

7. The real-time detection device for mixing and conveying photovoltaic glass raw materials as described in claim 6, characterized in that: The lighting source is a ring-shaped LED light source.

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