An automatic production and processing device for automobile air conditioning pipelines

Abstract

The utility model provides an automatic production and processing device for automobile air conditioner pipeline, including base and open and close clamp, wherein: the base is passed on and is opened with the discharge channel from one end to the other end, fixed mounting has motorized conveyor belt in the discharge channel, the both ends of motorized conveyor belt are leaked from the both ends of discharge channel, the base upper surface is opened with the blanking, the blanking is intercommunication with the discharge channel inside, the inside of blanking is fixedly installed with the guide plate in the shape of inclination, the low end of guide plate is above the side close to motorized conveyor belt, the whole setting of the utility model, not only can automatic to air conditioner pipe and carry on the feeding processing, but also can after air conditioner pipe processing is completed, can automatic fast air conditioner pipe and export, thereby makes the whole to air conditioner pipe processing in the process, is more convenient and nimble.

Description

Technical Field

[0001] This utility model relates to the field of automotive air conditioning pipe processing, and in particular to an automated production and processing device for automotive air conditioning pipes. Background Technology

[0002] The automotive air conditioning piping is a network of pipes that connects various core components in the automotive air conditioning system and enables the refrigerant to circulate. It is like the "blood vessels" of the air conditioning system, responsible for accurately delivering the refrigerant to key parts such as the evaporator, compressor, and condenser, ensuring that the air conditioning system can cool or heat normally.

[0003] During the processing of automotive air conditioning pipes, it is usually necessary to process the ends of the air conditioning pipes, such as end-pressing.

[0004] However, existing automated production and processing equipment for automotive air conditioning pipes is very inconvenient for material cutting during use, thus having certain limitations.

[0005] Therefore, it is essential to invent an automated production and processing device for automotive air conditioning pipes. Utility Model Content

[0006] To solve the above-mentioned technical problems, the present invention provides an automated production and processing device for automotive air conditioning pipes. The technical solution adopted is as follows: An automated production and processing device for automotive air conditioning pipes includes a base and an opening and closing clamp, wherein: a discharge channel is opened through the base from one end to the other, an electric conveyor belt is fixedly installed in the discharge channel, the two ends of the electric conveyor belt protrude from the two ends of the discharge channel, a dropping port is opened on the upper surface of the base, the dropping port is connected to the inside of the discharge channel, a guide plate is fixedly installed in an inclined shape inside the dropping port, and the lower end of the guide plate is above the side close to the electric conveyor belt;

[0007] The two parts of the opening and closing clamp are slidably installed on both sides of the material discharge port via an adjuster;

[0008] A support head mechanism is fixedly installed on one side of the base;

[0009] A feeding and discharging device is fixedly installed on the other side of the base;

[0010] A pushing mechanism for conveying air conditioning pipes into the opening and closing clamp is fixedly installed on one side of the feeding and discharging device.

[0011] A locator is fixedly installed on the base, and the locator is located between the head mechanism and the opening and closing clamp.

[0012] The regulator includes a telescopic plate, a connecting block, an electric push rod, and a support. The telescopic plate is fixedly installed on one side of the material discharge port on the upper surface of the base. The output end of the telescopic plate faces the center of the material discharge port. The output end of the telescopic plate is fixedly connected to a part of the opening and closing clamp through the connecting block. The electric push rod is fixedly installed on the outer shell of the telescopic plate through the support. The output end of the electric push rod is fixedly connected to a part of the opening and closing clamp.

[0013] The piercing head mechanism includes a support platform, a telescopic cylinder, and a piercing head mold. The telescopic cylinder is fixedly installed on one side of the base via the support platform. The output end of the telescopic cylinder is detachably equipped with the piercing head mold. The position of the piercing head mold coincides with and corresponds to the mold core of the opening and closing clamp.

[0014] The feeding and discharging device includes an air conditioning pipe guide plate and a through hole. The air conditioning pipe guide plate is fixedly installed above the base. One end of the air conditioning pipe guide plate has a through hole, and the position of the through hole coincides with the mold core of the opening and closing fixture.

[0015] The pushing mechanism includes a support arm, an electric push rod four, and a pushing head. One end of the support arm is fixedly connected to the air conditioning pipe guide tray, and the other end of the support arm is fixedly connected to the electric push rod four. The output end of the electric push rod four is detachably equipped with a pushing head.

[0016] The positioner includes a second electric push rod, a slider, a guide rail, a third electric push rod, and a positioning plate. The second electric push rod is fixedly mounted on the base. The output end of the second electric push rod is fixedly connected to the slider. The slider is slidably connected to the guide rail. The guide rail is fixedly mounted on the base. The third electric push rod is fixedly mounted on the slider. The output end of the third electric push rod is fixedly mounted with a positioning plate. The positioning plate is located between the die head mold and the opening and closing clamp.

[0017] Compared with the prior art, the advantages of this utility model are:

[0018] The overall design of this utility model not only enables automatic feeding and processing of air conditioning pipes, but also allows for automatic and rapid discharge of the air conditioning pipes after processing, making the overall air conditioning pipe processing process more convenient and flexible. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model and the structure of the opening and closing clamp without holding the air conditioning pipe.

[0020] Figure 2 This is a schematic diagram of the overall structure and pushing mechanism of this utility model, which pushes the air conditioning pipe from the feeding and discharging device into the opening and closing clamp.

[0021] Figure 3This is a schematic diagram of the overall structure and the opening and closing clamp of this utility model for holding the air conditioning pipe.

[0022] Figure 4 This is a partial cross-sectional structural diagram of the base of this utility model.

[0023] Figure 5 This is a schematic diagram of the positioner structure of this utility model.

[0024] Figure 6 This is a schematic diagram of the pushing mechanism structure of this utility model.

[0025] Figure 7 This is a partially enlarged structural diagram of point A of this utility model.

[0026] In the picture:

[0027] 1. Base, 2. Discharge channel, 3. Electric conveyor belt, 4. Drop port, 5. Guide plate, 6. Telescopic plate, 7. Connecting block, 8. Support platform, 9. Electric push rod 1, 10. Support, 11. Opening and closing clamp, 12. Telescopic cylinder, 13. Head mold, 14. Electric push rod 2, 15. Slider, 16. Guide rail, 17. Electric push rod 3, 18. Positioning plate, 19. Air conditioning pipe guide plate, 20. Through hole, 21. Support arm, 22. Electric push rod 4, 23. Push head, 24. Air conditioning pipe. Detailed Implementation

[0028] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.

[0029] In the description of the embodiments, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the present invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of the utility model, it should be noted that unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in the present utility model based on the specific circumstances.

[0030] The present invention will be further described below with reference to the accompanying drawings: Example

[0031] Reference Figure 1-7 An automated production and processing device for automotive air conditioning pipes includes a base 1 and an opening and closing clamp 11. The base 1 has a discharge channel 2 extending from one end to the other. An electric conveyor belt 3 is fixedly installed in the discharge channel 2. Both ends of the electric conveyor belt 3 protrude from both ends of the discharge channel 2. A dropping port 4 is opened on the upper surface of the base 1. The dropping port 4 is connected to the inside of the discharge channel 2. A guide plate 5 is fixedly installed in an inclined shape inside the dropping port 4. The lower end of the guide plate 5 is above the side close to the electric conveyor belt 3.

[0032] With the above structure, after the end of the air conditioning pipe 24 is processed, the processed air conditioning pipe 24 can fall onto the guide plate 5 through the drop port 4 after the opening and closing clamp 11 is opened, and then slide down the electric conveyor belt 3 along the guide plate 5. Finally, the processed air conditioning pipe 24 is discharged from the discharge channel 2 through the electric conveyor belt 3.

[0033] The length of the material discharge port 4 is greater than the length of the air conditioning pipe 24;

[0034] Specifically, the two parts of the opening and closing clamp 11 are slidably installed on both sides of the discharge port 4 through the adjuster, so that the opening and closing clamp 11 can slide horizontally open and close along the base 1 under the action of the adjuster;

[0035] Specifically, a head-piercing mechanism is fixedly installed on one side of the base 1 so as to perform head-piercing processing on the end of the air conditioning pipe 24;

[0036] Specifically, a feeding and discharging device is fixedly installed on the other side of the base 1 so that the air conditioning pipes 24 to be processed can be stored through the feeding and discharging device, so that the air conditioning pipes 24 can be arranged in an orderly manner in the feeding and discharging device.

[0037] Specifically, a pushing mechanism for conveying the air conditioning pipe 24 into the opening and closing clamp 11 is fixedly installed on one side of the feeding and discharging device, so that the air conditioning pipe 24 in the feeding and discharging device can be pushed into the opening and closing clamp 11 in an orderly manner through the pushing mechanism;

[0038] Specifically, a positioner is fixedly installed on the base 1. The positioner is located between the support mechanism and the opening and closing clamp 11. By setting the positioner, during the process of pushing the air conditioning pipe 24 in the feeding and discharging device into the opening and closing clamp 11 by the pushing mechanism, the end of the air conditioning pipe 24 can be positioned so that the end of the air conditioning pipe 24 protrudes from the opening and closing clamp 11 by the required length.

[0039] Specifically, the regulator includes a telescopic plate 6, a connecting block 7, an electric push rod 9, and a support 10. The telescopic plate 6 is fixedly installed on one side of the material discharge port 4 on the upper surface of the base 1. The output end of the telescopic plate 6 faces the center of the material discharge port 4. The output end of the telescopic plate 6 is fixedly connected to a part of the opening and closing clamp 11 through the connecting block 7, so as to ensure the stability between the telescopic plate 6 and the opening and closing clamp 11 through the connecting block 7. The electric push rod 9 is fixedly installed on the outer shell of the telescopic plate 6 through the support 10. The output end of the electric push rod 9 is fixedly connected to a part of the opening and closing clamp 11, so as to drive the opening and closing clamp 11 to open and close the mold through the electric push rod 9. During the opening and closing process, the telescopic plate 6 can extend and retract together to avoid the weight of the opening and closing clamp 11 being entirely applied to the electric push rod 9.

[0040] Specifically, the head-piercing mechanism includes a support platform 8, a telescopic cylinder 12, and a head-piercing mold 13. The telescopic cylinder 12 is fixedly installed on one side of the base 1 via the support platform 8. The head-piercing mold 13 is detachably installed at the output end of the telescopic cylinder 12. The position of the head-piercing mold 13 coincides with the core of the opening and closing clamp 11, so that the head-piercing mold 13 can be driven by the telescopic cylinder 12 to perform head-piercing processing on the end of the air conditioning pipe 24 that protrudes from the opening and closing clamp 11.

[0041] Specifically, the feeding and discharging device includes an air conditioning pipe guide plate 19 and a through hole 20. The air conditioning pipe guide plate 19 is fixedly installed above the base 1. One end of the air conditioning pipe guide plate 19 has a through hole 20. The position of the through hole 20 coincides with the mold core of the opening and closing fixture 11, so that the pushing head 23 can push the air conditioning pipe 24 from the air conditioning pipe guide plate 19 into the opening and closing fixture 11 through the through hole 20.

[0042] The distance between the feeding and discharging device and the opening and closing clamp 11 is less than the length of the air conditioning pipe 24.

[0043] Specifically, the pushing mechanism includes a support arm 21, an electric push rod 22, and a pushing head 23. One end of the support arm 21 is fixedly connected to the air conditioning pipe guide plate 19, and the other end of the support arm 21 is fixedly connected to the electric push rod 22. The output end of the electric push rod 22 is detachably equipped with the pushing head 23, and the diameter of the pushing head 23 corresponds to the diameter of the air conditioning pipe 24.

[0044] If the diameter of the air conditioning pipe 24 is 10mm, then the diameter of the push head 23 is 10mm.

[0045] It should be noted that after the pusher head 23 pushes the air conditioning pipe 24 from the air conditioning pipe guide tray 19 into the opening and closing clamp 11, the end of the pusher head 23 connected to the electric push rod 22 is in the air conditioning pipe guide tray 19 and will not leak out from the through hole 20. With this structure, when the pusher head 23 is reset, it will not be affected by other air conditioning pipes 24 in the air conditioning pipe guide tray 19.

[0046] Specifically, the positioner includes an electric push rod 14, a slider 15, a guide rail 16, an electric push rod 17, and a positioning plate 18. The electric push rod 14 is fixedly mounted on the base 1. The output end of the electric push rod 14 is fixedly connected to the slider 15. The slider 15 is slidably connected to the guide rail 16, which is fixedly mounted on the base 1. The electric push rod 17 is fixedly mounted on the slider 15 so that the distance between the positioning plate 18 and the opening / closing clamp 11 can be adjusted by the electric push rod 14. The positioning plate 18 is fixedly mounted on the output end of the electric push rod 17. With the electric push rod 17, during feeding, the electric push rod 17 can drive the positioning plate 18 to move to one side of the head mold 13 so as to position the end of the air conditioning pipe 24. After the opening and closing clamp 11 clamps the air conditioning pipe 24, the electric push rod 17 can drive the positioning plate 18 to move away from one side of the head mold 13 so that the telescopic cylinder 12 can drive the head mold 13 to perform head-breaking processing on the end of the air conditioning pipe 24 that is exposed from the opening and closing clamp 11. The positioning plate 18 is located between the head mold 13 and the opening and closing clamp 11.

[0047] A pressure sensor is fixedly installed on the positioning plate 18 so as to detect whether one end of the air conditioning pipe 24 is in contact with the positioning plate 18.

[0048] It should be noted that the electrical components involved in this case are all controlled by corresponding control modules in conjunction with PLC controllers, such as encoders in conjunction with PLC controllers. Since encoders and PLC controllers are very mature technologies, they will not be discussed in detail here.

[0049] In this embodiment, when in use, the air conditioning pipe 24 to be processed is placed in the air conditioning pipe guide tray 19, and then the opening and closing clamp 11 is separated by the electric push rod 19. At this time, according to the requirements of the pier head, the distance between the positioning plate 18 and the opening and closing clamp 11 is adjusted by the electric push rod 2 14, and then the positioning plate 18 is moved to one side of the pier head mold 13 by the electric push rod 3 17.

[0050] Then, the electric push rod 22 drives the push head 23 to push the air conditioning pipe 24 corresponding to the through hole 20 from the air conditioning pipe guide plate 19 into the opening and closing fixture 11 until one end of the air conditioning pipe 24 contacts the positioning plate 18 and triggers the sensor. At this time, the electric push rod 9 drives the opening and closing fixture 11 to close the mold and clamp the air conditioning pipe 24. At the same time, the electric push rod 17 drives the positioning plate 18 to reset, and the electric push rod 22 drives the push head 23 to reset. After the electric push rod 22 drives the push head 23 to reset, the next air conditioning pipe 24 in the air conditioning pipe guide plate 19 moves to the through hole 20 and is in place.

[0051] Finally, the telescopic cylinder 12 drives the head-breaking mold 13 to perform head-breaking processing on the end of the air conditioning pipe 24 that protrudes from the opening and closing clamp 11.

[0052] After processing, the electric push rod 9 separates the opening and closing clamp 11, and the processed air conditioning pipe 24 falls onto the guide plate 5 through the drop port 4, then slides down the electric conveyor belt 3, and finally is discharged from the discharge channel 2 by the electric conveyor belt 3.

[0053] Any technical solution that achieves the above-mentioned technical effects by utilizing the technical solution described in this utility model, or by designing a similar technical solution inspired by the technical solution described in this utility model, falls within the protection scope of this utility model.

Claims

1. An automated production and processing device for automotive air conditioning pipes, characterized in that: The device includes a base (1) and an opening and closing clamp (11), wherein: a discharge channel (2) is provided through the base (1) from one end to the other end, an electric conveyor belt (3) is fixedly installed in the discharge channel (2), the two ends of the electric conveyor belt (3) protrude from the two ends of the discharge channel (2), a drop port (4) is provided on the upper surface of the base (1), the drop port (4) is connected to the inside of the discharge channel (2), a guide plate (5) is fixedly installed in the inside of the drop port (4) in an inclined shape, and the lower end of the guide plate (5) is above the side close to the electric conveyor belt (3); The two parts of the opening and closing clamp (11) are slidably installed on both sides of the discharge port (4) by the adjuster; A support head mechanism is fixedly installed on one side of the base (1); A feeding and discharging device is fixedly installed on the other side of the base (1); A pushing mechanism for conveying air conditioning pipes (24) into the opening and closing clamp (11) is fixedly installed on one side of the feeding and discharging device; A locator is fixedly installed on the base (1), and the locator is located between the pier mechanism and the opening and closing clamp (11).

2. The automated production and processing device for automotive air conditioning pipes as described in claim 1, characterized in that: The regulator includes a telescopic plate (6), a connecting block (7), an electric push rod (9), and a support (10). The telescopic plate (6) is fixedly installed on one side of the material discharge port (4) on the upper surface of the base (1). The output end of the telescopic plate (6) faces the center of the material discharge port (4). The output end of the telescopic plate (6) is fixedly connected to a part of the opening and closing clamp (11) through the connecting block (7). The electric push rod (9) is fixedly installed on the outer shell of the telescopic plate (6) through the support (10). The output end of the electric push rod (9) is fixedly connected to a part of the opening and closing clamp (11).

3. The automated production and processing device for automotive air conditioning pipes as described in claim 2, characterized in that: The piercing mechanism includes a support platform (8), a telescopic cylinder (12), and a piercing mold (13). The telescopic cylinder (12) is fixedly installed on one side of the base (1) through the support platform (8). The output end of the telescopic cylinder (12) is detachably equipped with the piercing mold (13). The position of the piercing mold (13) coincides with the core of the opening and closing clamp (11).

4. The automated production and processing device for automotive air conditioning pipes as described in claim 3, characterized in that: The feeding and discharging device includes an air conditioning pipe guide plate (19) and a through hole (20). The air conditioning pipe guide plate (19) is fixedly installed above the base (1). One end of the air conditioning pipe guide plate (19) has a through hole (20). The position of the through hole (20) coincides with the mold core of the opening and closing clamp (11).

5. An automated production and processing device for automotive air conditioning pipes as described in claim 4, characterized in that: The pushing mechanism includes a support arm (21), an electric push rod four (22), and a pushing head (23). One end of the support arm (21) is fixedly connected to the air conditioning pipe guide plate (19), and the other end of the support arm (21) is fixedly connected to the electric push rod four (22). The output end of the electric push rod four (22) is detachably equipped with the pushing head (23).

6. The automated production and processing device for automotive air conditioning pipes as described in claim 3, characterized in that: The positioner includes an electric push rod two (14), a slider (15), a guide rail (16), an electric push rod three (17), and a positioning plate (18). The electric push rod two (14) is fixedly installed on the base (1). The output end of the electric push rod two (14) is fixedly connected to the slider (15). The slider (15) is slidably connected to the guide rail (16). The guide rail (16) is fixedly installed on the base (1). The electric push rod three (17) is fixedly installed on the slider (15). The output end of the electric push rod three (17) is fixedly installed with the positioning plate (18). The positioning plate (18) is located between the head mold (13) and the opening and closing clamp (11).

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