A four-station rolling circuit board hot air leveling machine's plate feeding mechanism

Abstract

A kind of four-station rolling circuit board hot air leveling machine's plate mechanism, rotating plate mechanism includes: square structure's material loading rotary table and the material loading rotary module of driving material loading rotary table to rotate;The upper end surface of material loading rotary table is spare plate station, and the material loading end of whole board feeding belt is connected;While the front end surface of material loading rotary table is material taking station;Realize the efficient automatic feeding of circuit board, and whole board feeding belt can orderly transport circuit board to rotating plate mechanism, reduce manual intervention, improve feeding efficiency;Material loading rotary table and material loading rotary module in rotating plate mechanism work cooperatively, and the setting of spare plate station and material taking station realizes the effect of continuous processing.

Description

Technical Field

[0001] This utility model belongs to the technical field of hot air leveling equipment, and relates to the upper plate mechanism of a four-station rolling circuit board hot air leveling machine. Background Technology

[0002] In the circuit board manufacturing process, the hot air leveling process is a crucial step in ensuring the solderability and electrical performance of the circuit boards. The process of transferring the circuit boards from the feeding device to the solder spraying equipment directly affects production efficiency and product quality.

[0003] Traditional circuit board loading methods rely heavily on manual operation, which is not only inefficient and difficult to meet the needs of large-scale production, but also prone to problems such as deviation in circuit board placement angle and inaccurate positioning due to human factors, which in turn affects the uniformity and stability of subsequent hot air leveling processes. Utility Model Content

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0005] A loading mechanism for a four-station rolling hot air leveling machine for circuit boards includes: a whole board feeding belt and a rotating loading mechanism.

[0006] One end of the full board feeding belt is the feeding end; the other end of the full board feeding belt is the loading end, which is connected to the rotating loading mechanism, and can feed the circuit boards into the rotating loading mechanism in sequence.

[0007] The rotating loading mechanism includes: a square-structured loading frame and a loading rotating module that drives the loading frame to rotate; the upper end of the loading frame is the preparation plate station, which is connected to the loading end of the whole plate feeding belt; and the front end of the loading frame is the material picking station.

[0008] As a further embodiment of this utility model: a set of powered roller conveying devices and retractable clamping plates are provided at each end face of the feeding frame in the rotating upper plate mechanism.

[0009] Each set of powered roller conveyors is an independent operating mechanism, and the receiving work of the whole plate feeding belt is realized through the powered roller conveyor at the standby plate station;

[0010] The retractable clamping plate device is located at the edge of the end face of the loading turntable.

[0011] As a further embodiment of this utility model: the telescopic clamping device includes: a clamping base and a pneumatic lifting seat, a pneumatic lifting cylinder, a clamping head, and a pneumatic clamping cylinder installed on the clamping base.

[0012] There are at least two sets of clamping heads, which are installed on both sides of the pneumatic lifting base; the piston rod of the pneumatic lifting cylinder is connected to the pneumatic lifting base; the pneumatic clamping cylinder and the clamping heads are connected by a linkage rod to realize the opening and closing of the clamping heads.

[0013] As a further embodiment of this utility model: the clamping head is composed of a jaw clamping head and a jaw base plate. The jaw clamping head is a driving component, and the lower end of the jaw clamping head is hinged to the piston rod of the pneumatic clamping cylinder; and the clamping surfaces of the jaw clamping head and the jaw base plate are formed with serrated teeth.

[0014] As a further embodiment of this utility model, the pneumatic lifting seat is provided with an upwardly extending return baffle.

[0015] As a further embodiment of this utility model: a set of positioning and centering devices is also provided at the upper end of the preparation plate station of the feeding frame; the positioning and centering devices include: a centering lifting module and two sets of centering moving modules and a distance moving module installed on the centering lifting module.

[0016] The centering moving module is located on both sides of the distance adjusting moving module, and the extension direction of the centering moving module is arranged perpendicular to the feeding direction of the power roller conveyor.

[0017] The centering moving module is equipped with a centering pusher; the distance adjusting moving module is arranged perpendicular to the centering moving module, and the distance adjusting moving module is equipped with a distance adjusting pusher.

[0018] The beneficial effects of this invention are as follows: It achieves highly efficient and automated feeding of circuit boards. The whole-board feeding belt can orderly transport circuit boards to the rotating loading mechanism, reducing manual intervention and improving feeding efficiency. The loading frame and the rotating loading module in the rotating loading mechanism work together, and the setting of its preparation station and unloading station enables continuous processing. Simultaneously, during the rotation of the loading frame, it can accurately convert the circuit board from a horizontal to a vertical position, perfectly matching the height requirements of the subsequent vertical solder pot feeding, avoiding feeding difficulties or uneven hot air leveling caused by the circuit board's posture. This provides a guarantee for efficient and high-quality production of circuit board hot air leveling processing. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model.

[0020] Figure 2 This is a schematic diagram of the rotating upper plate mechanism in this utility model.

[0021] Figure 3 This is another structural schematic diagram of the rotating upper plate mechanism in this utility model.

[0022] Figure 4This is a structural schematic diagram of the retractable clamping plate device in this utility model.

[0023] Figure 5 This is another structural schematic diagram of the retractable clamping plate device in this utility model.

[0024] Figure 6 This is a schematic diagram of the positioning and centering device in this utility model. Detailed Implementation

[0025] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. It should be understood that this application is not limited to the exemplary embodiments disclosed herein. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0026] In the description of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0027] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0028] In the embodiments of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0029] This utility model provides a reference. Figures 1-6In this embodiment of the utility model, the upper plate mechanism of a four-station rolling circuit board hot air leveling and tin spraying machine includes: a whole board feeding belt 1 and a rotating upper plate mechanism 3.

[0030] One end of the whole board feeding belt 1 is the feeding end; during processing, the circuit board is fed in manually from the feeding end, while the other end of the whole board feeding belt 1 is the loading end, which is connected to the rotating loading mechanism 3, and can feed the circuit board into the rotating loading mechanism 3 in sequence.

[0031] The rotating loading mechanism 3 includes: a square-structured loading frame 33 and a loading rotation module 31 that drives the loading frame 33 to rotate; the upper end of the loading frame 33 is a spare board station, which is connected to the loading end of the full board feeding belt 1. During loading, the circuit board fed from the full board feeding belt 1 will enter the spare board station; while the front end of the loading frame 33 is a picking station. After the spare board station completes the receiving, it is rotated by the loading rotation module 31, so that the original spare board station is rotated into a new picking station, and the circuit board is changed from the original horizontal position to the vertical position, so that the subsequent picking mechanism can carry out the feeding work of the vertical soldering furnace.

[0032] Furthermore, a set of powered roller conveyor devices 32 and retractable clamping plate devices 34 are provided at each end face position of the loading frame 33 in the rotating upper plate mechanism 3.

[0033] Each set of powered roller conveyors 32 is an independent operating mechanism. The receiving work of the whole plate feeding belt 1 is realized by the powered roller conveyor 32 at the plate preparation station; while the powered roller conveyors 32 at other stations can be in a stopped state, reducing the overall production energy consumption.

[0034] The retractable clamping plate device 34 is located at the edge of the end face of the loading turntable 33; the rear end face of the loading turntable 33 is the clamping station. During operation, the retractable clamping plate device 34 of the clamping station clamps the circuit board in the spare board station, so that the circuit board in the spare board station can maintain a vertical working state after entering the loading station.

[0035] Furthermore, the retractable clamp device 34 includes: a clamp base 341 and a pneumatic lifting seat 344, a pneumatic lifting cylinder 347, a clamp chuck 343, and a pneumatic clamp cylinder 346 mounted on the clamp base 341.

[0036] There are at least two sets of clamping heads 343, which are installed on both sides of the pneumatic lifting base 344 (the middle part is located to reserve clamping space for the transfer and picking clamp 23); the piston rod of the pneumatic lifting cylinder 347 is connected to the pneumatic lifting base 344; the pneumatic clamping cylinder 346 and the clamping heads 343 are connected by a linkage rod to realize the opening and closing of the clamping heads 343;

[0037] During operation, the pneumatic lifting seat 344 drives the clamping head 343 to rise, aligning the clamping jaws of the clamping head 343 with the circuit board in the preparation station; then, the power roller conveyor 32 outputs reverse power, driving the circuit board back to the clamping jaws of the clamping head 343; the pneumatic clamping cylinder 346 drives the clamping head 343 to close, thus achieving the clamping of the circuit board.

[0038] After the material is picked up, the pneumatic lifting cylinder 347 drives the pneumatic lifting seat 344 to retract, avoiding the loading action of the circuit board.

[0039] Furthermore, the clamping head 343 is composed of a jaw clamping head 347 and a jaw base plate 349. The jaw clamping head 347 is a driving component, and the lower end of the jaw clamping head 347 is hinged to the piston rod of the pneumatic clamping cylinder 346. The clamping surfaces of the jaw clamping head 347 and the jaw base plate 349 are formed with serrated teeth 348 to prevent the clamping plate from loosening or falling off.

[0040] Furthermore, the pneumatic lifting seat 344 is equipped with an upwardly extending return baffle 342; when the power roller conveyor 32 drives the circuit board to return, the return baffle 342 precisely blocks the end of the circuit board, forming a precise positioning, ensuring that the clamping head 343 can achieve precise clamping of the circuit board.

[0041] Furthermore, a set of positioning and centering devices 2 is also provided at the upper end of the preparation plate station of the loading frame 33; the positioning and centering device 2 includes: centering lifting module 21 and two sets of centering moving modules 22 and distance moving modules 24 installed on the centering lifting module 21.

[0042] The centering moving module 22 is located on both sides of the pitch adjusting moving module 24, and the extension direction of the centering moving module 22 is arranged perpendicular to the feeding direction of the power roller conveyor 32.

[0043] The centering moving module 22 is provided with a centering pusher 23; the distance adjusting moving module 24 is arranged perpendicular to the centering moving module 22, and the distance adjusting moving module 24 is provided with a distance adjusting pusher 25.

[0044] When the power roller conveyor 32 feeds the circuit board, the centering lifting module 21 drives the centering pusher 23 and the distance adjustment pusher 25 to descend. The distance adjustment pusher 25 blocks the circuit board. At the same time, the distance adjustment moving module 24 drives the distance adjustment pusher 25 to move towards the center as needed to adjust the position in the feeding direction and prevent it from leaving the standby board station. Then, the centering moving modules 22 on both sides drive the centering pusher 23 to move towards the center to realize the positioning and centering of the circuit board.

[0045] It should also be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0046] The above description of the disclosed embodiments enables those skilled in the art to make or use this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A loading mechanism for a four-station rolling hot air leveling machine for circuit boards, characterized in that, include: The whole plate feeding belt and the rotating loading mechanism; One end of the full board feeding belt is the feeding end; the other end of the full board feeding belt is the loading end, which is connected to the rotating loading mechanism, and can feed the circuit boards into the rotating loading mechanism in sequence. The rotating upper plate mechanism includes: a square-structured loading frame and a loading rotating module that drives the loading frame to rotate; The upper surface of the feeding turntable is the preparation station, which is connected to the feeding end of the full-plate feeding belt; while the front surface of the feeding turntable is the material picking station.

2. The upper plate mechanism of a four-station rolling hot air leveling machine for circuit boards according to claim 1, characterized in that, Each end face of the loading frame in the rotating upper plate mechanism is equipped with a set of powered roller conveyor and a telescopic clamping plate device. Each set of powered roller conveyors is an independent operating mechanism, and the receiving work of the whole plate feeding belt is realized through the powered roller conveyor at the standby plate station; The retractable clamping plate device is located at the edge of the end face of the loading turntable.

3. The upper plate mechanism of a four-station rolling hot air leveling machine for circuit boards according to claim 1, characterized in that, The retractable clamp device includes: a clamp base and a pneumatic lifting seat, a pneumatic lifting cylinder, a clamp chuck, and a pneumatic clamp cylinder mounted on the clamp base; There are at least two sets of clamping heads, which are installed on both sides of the pneumatic lifting base; the piston rod of the pneumatic lifting cylinder is connected to the pneumatic lifting base; the pneumatic clamping cylinder and the clamping heads are connected by a linkage rod to realize the opening and closing of the clamping heads.

4. The upper plate mechanism of a four-station rolling hot air leveling machine for circuit boards according to claim 3, characterized in that, The clamping head consists of a jaw chuck and a jaw base plate. The jaw chuck is the driving component, and the lower end of the jaw chuck is hinged to the piston rod of the pneumatic clamping cylinder. Furthermore, the clamping surfaces of the jaw chuck and the jaw base plate are formed with serrated teeth.

5. The upper plate mechanism of a four-station rolling hot air leveling machine for circuit boards according to claim 3, characterized in that, The pneumatic lifting seat is equipped with an upward-extending backflow baffle.

6. The upper plate mechanism of a four-station rolling hot air leveling machine for circuit boards according to claim 1, characterized in that, The upper end of the preparation station of the loading rack is also equipped with a set of positioning and centering devices; the positioning and centering devices include: a centering lifting module and two sets of centering moving modules and a distance moving module installed on the centering lifting module. The centering moving module is located on both sides of the distance adjusting moving module, and the extension direction of the centering moving module is arranged perpendicular to the feeding direction of the power roller conveyor. The centering moving module is equipped with a centering pusher; the distance adjusting moving module is arranged perpendicular to the centering moving module, and the distance adjusting moving module is equipped with a distance adjusting pusher.

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