A new energy motor power module transfer tray automatic tray separating device

Abstract

The utility model discloses a new energy motor power module moves and carries material tray automatic disc separating device, including device body, the one end of device body top is provided with the communicating groove, and the connecting place of communicating groove and device body is fixedly installed with lifting assembly, and the middle part of device body top is fixedly installed with delivery assembly, and the middle part of device body is provided with the output slot, and the inside of output slot is provided with bottom output ware, and the other side of device body top is provided with the feeding assembly, and the outside of feeding assembly and device body connecting place is provided with the delaminating mechanism, and the outside of lifting assembly and device body connecting place is provided with the ground rail clamping assembly, the utility model discloses a new energy motor power module moves and carries material tray automatic disc separating device, and the whole work flow of this device adopts full automation, can save manpower cost greatly, improves production and processes efficiency, and the mechanization operation is unified, can greatly reduce the material tray damage condition.

Description

Technical Field

[0001] This utility model relates to the technical field of new energy vehicle parts production and processing, specifically to an automatic tray-separating device for transferring new energy motor power modules. Background Technology

[0002] The production scale of power modules in new energy vehicle motor drive controllers is constantly expanding. As a core component of the new energy vehicle drive system, the performance and production efficiency of the power module directly affect the power output and range of the entire vehicle. Existing new energy motor module transfer tray separating devices use mechanical positioning mechanisms to fix stacked trays, then a cylinder-driven pusher pushes out the top tray, and finally, manual or simple handling equipment transfers the separated trays to the next station. However, the above-mentioned common new energy vehicle motor module transfer tray separating device still has shortcomings:

[0003] A large amount of manual auxiliary operations are required, such as placing material trays and sorting trays. Manual operation is slow and cannot meet the growing large-scale production needs of the new energy vehicle industry. Furthermore, due to differences in the techniques and strength of different operators, scratches, deformations and other damages can easily occur on the surface of the material tray for transferring new energy vehicle motor modules. Utility Model Content

[0004] The purpose of this utility model is to provide an automatic tray-separating device for the transfer tray of new energy motor power modules, so as to solve the problems mentioned in the background art, which require a lot of manual auxiliary operations, such as placing trays and sorting trays. In addition, manual operation is slow and difficult to match the growing large-scale production needs of the new energy vehicle industry. Furthermore, due to the differences in the techniques and strength of different operators, scratches, deformation and other damages are easily caused to the surface of the transfer tray of new energy vehicle motor modules.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic tray-separating device for transferring power modules of new energy motors, comprising a device body, a connecting groove at one end of the top of the device body, a lifting component fixedly installed at the connection between the connecting groove and the device body, a delivery component fixedly installed at the middle of the top of the device body, an output groove at the middle of the device body, a bottom output device disposed inside the output groove, a feeding component disposed on the other side of the top of the device body, a layering mechanism disposed on the outer side of the connection between the feeding component and the device body, and a ground rail clamping component disposed on the outer side of the connection between the lifting component and the device body.

[0006] Preferably, the lifting assembly includes a vertical ground rail, which is installed on the device body. A transport pallet is fixedly installed on one side of the vertical ground rail to transport the upper material tray to the lower output position.

[0007] Preferably, the delivery component includes a translational transporter with a tray fixedly connected to its top for transporting the tray to the clamping mechanism.

[0008] Preferably, the feeding component includes two drivers, both of which are fixedly mounted on the device body, and a feeding tray is provided between the two drivers for automatic feeding.

[0009] Preferably, the ground rail clamping assembly includes two horizontal ground rails, both of which are mounted on the device body. A linkage shaft is provided between the two horizontal ground rails. A support plate slide is fixedly connected to one side of each of the two horizontal ground rails. A mounting plate is slidably connected to the top of each of the two support plate slides. A clamp is fixedly mounted on the top of each of the two mounting plates. A servo motor is provided on one side of the connection between one of the horizontal ground rails and the device body. The output end of the servo motor is fixedly connected to one side of one of the horizontal ground rails, which facilitates docking with the lifting mechanism.

[0010] Preferably, the layering mechanism includes two mounting brackets and an L-shaped support plate. Both mounting brackets are fixedly connected to the device body. Vertical slide rails are fixedly connected to both ends of one side of each mounting bracket. A first cylinder is fixedly installed in the middle of one side of each mounting bracket. The output end of the first cylinder is fixedly connected to one side of the L-shaped support plate, which facilitates automatic separation and reduces labor costs.

[0011] Preferably, vertical sliders are fixedly connected to both sides of one end of the L-shaped support plate, and the vertical sliders are slidably connected to the vertical slide rails. Horizontal slide rails are fixedly connected to both sides of the other end of the L-shaped support plate. A separation plate is provided between the two horizontal slide rails. A second cylinder is provided in the middle of one end of the L-shaped support plate.

[0012] Preferably, the separating plate includes a layered plate, and horizontal sliders are fixedly connected to both sides of the bottom of the layered plate. The horizontal sliders are slidably connected to a horizontal slide rail, and the output end of the second cylinder is fixedly connected to one side of the layered plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: by forming a complete automatic tray-separating device through fully automated equipment, the material tray of the new energy motor power module is placed on the feeding component, then separated by the separation component, and then sent to the clamping mechanism by the delivery component. After that, the material tray of the new energy motor power module is placed on the lifting component by the clamping mechanism, and finally sent out by the output device. The entire process is fully automated, which can greatly save labor costs and improve production and processing efficiency. At the same time, the mechanized operation is uniform, which can greatly reduce the damage to the material tray. Attached Figure Description

[0014] Figure 1 This is a structural diagram of the automatic tray separating device of this utility model;

[0015] Figure 2 This is a partial enlarged view of point A in the automatic tray-separating device of this utility model;

[0016] Figure 3 This is a structural diagram of the lifting assembly of the automatic tray separating device of this utility model;

[0017] Figure 4 This is a structural diagram of the delivery component of the automatic tray-separating device of this utility model;

[0018] Figure 5 This is a top view of the layering mechanism of the automatic tray separating device of this utility model;

[0019] Figure 6 This is a bottom view of the layering mechanism of the automatic tray separating device of this utility model.

[0020] In the diagram: 1. Device body; 2. Connecting groove; 3. Horizontal ground rail; 4. Support plate slide rail; 5. Clamp; 6. Linkage shaft; 7. Servo motor; 8. Vertical ground rail; 9. Transport pallet; 10. Bottom output device; 11. Feeding tray; 12. Driver; 13. Horizontal transporter; 14. Storage tray; 15. Mounting frame; 16. Vertical slide rail; 17. First cylinder; 18. L-shaped support plate; 19. Vertical slider; 20. Second cylinder; 21. Horizontal slide rail; 22. Horizontal slider; 23. Layered plate. Detailed Implementation

[0021] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0022] Please see Figure 1-6 This utility model provides an automatic tray-separating device for transferring power modules of new energy motors, including a device body 1. A connecting groove 2 is provided at one end of the top of the device body 1. A lifting component is fixedly installed at the connection between the connecting groove 2 and the device body 1. A delivery component is fixedly installed at the middle of the top of the device body 1. An output groove is provided at the middle of the device body 1. A bottom output device 10 is provided inside the output groove. A feeding component is provided on the other side of the top of the device body 1. A layering mechanism is provided on the outer side of the connection between the feeding component and the device body 1. A ground rail clamping component is provided on the outer side of the connection between the lifting component and the device body 1.

[0023] See Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6Furthermore, the lifting assembly includes a vertical ground rail 8, which is mounted on the device body 1. A transport tray 9 is fixedly mounted on one side of the vertical ground rail 8. The delivery assembly includes a translational conveyor 13, with a storage tray 14 fixedly connected to the top of the translational conveyor 13. The loading assembly includes two drivers 12, both of which are fixedly mounted on the device body 1. A discharge tray 11 is provided between the two drivers 12. The ground rail clamping assembly includes two horizontal ground rails 3, both of which are mounted on the device body 1. A linkage shaft 6 is provided between the two horizontal ground rails 3. A support plate slide 4 is fixedly connected to one side of each of the two horizontal ground rails 3. Mounting support plates are slidably connected to the top of each of the two support plate slides 4. A clamp 5 is fixedly mounted on the top of each of the two mounting support plates. A servo motor 7 is provided on one side of the connection between one of the horizontal ground rails 3 and the device body 1. The output end of the servo motor 7 is connected to one side of one of the horizontal ground rails 3. The fixed connection and layering mechanism includes two mounting brackets 15 and an L-shaped support plate 18. Both mounting brackets 15 are fixedly connected to the device body 1. Vertical slide rails 16 are fixedly connected to both ends of one side of the two mounting brackets 15. A first cylinder 17 is fixedly installed in the middle of one side of the two mounting brackets 15. The output end of the first cylinder 17 is fixedly connected to one side of the L-shaped support plate 18. Vertical sliders 19 are fixedly connected to both sides of one end of the L-shaped support plate 18. The vertical sliders 19 are slidably connected to the vertical slide rails 16. Horizontal slide rails 21 are fixedly connected to both sides of the other end of the L-shaped support plate 18. A separation plate is provided between the two horizontal slide rails 21. A second cylinder 20 is provided in the middle of one end of the L-shaped support plate 18. The separation plate includes a layering plate 23. Horizontal sliders 22 are fixedly connected to both sides of the bottom of the layering plate 23. The horizontal sliders 22 are slidably connected to the horizontal slide rails 21. The output end of the second cylinder 20 is fixedly connected to one side of the layering plate 23.

[0024] In use, the feeding tray 11, driven by the driver 12, moves to the position of the layering mechanism. At this time, the two layering plates 23 support the bottom loading tray, and the placement tray 14 is directly below the loading tray. Then, the first cylinder 17 is activated, with its output end facing upwards. The first cylinder 17 retracts, causing the L-shaped support plate 18 to move downwards. The actions on both sides are the same. At this time, the two layering plates 23 move downwards. Then, the second cylinder 20 retracts, causing the layering plates 23 to move away from the loading tray. Then, the first cylinder 17 extends, causing the L-shaped support plate 18 to move upwards a certain distance. Then, the second cylinder 20 extends, causing the layering plates 23 to support the loading tray above the bottom loading tray. Then, the first cylinder 17 continues to extend, causing the remaining loading trays to separate from the last loading tray. At this time, the translational conveyor 13 moves the storage tray 14 to the position of the ground rail clamping assembly. At this time, the servo motor 7 and the horizontal ground rail 3 are started. The moving end of the horizontal ground rail 3 is fixedly connected to one end of the mounting plate. Therefore, the horizontal ground rail 3 drives the mounting plate and the clamp 5 to move. When the two clamps 5 move to the position of the storage tray 14, the two clamps 5 are started to clamp the loading tray. The clamped loading tray is then moved to the position of the lifting assembly through the horizontal ground rail 3. At this time, the vertical ground rail 8 is started to drive the transport pallet 9 to move up and catch the loading tray. Then the clamps 5 release the loading tray. The vertical ground rail 8 drives the transport pallet 9 and the loading tray to move down through the connecting groove 2. Then the loading tray is sent out through the bottom output device 10 and sent to the next process to place the new energy motor power module in the loading tray.

[0025] In this embodiment, a control module is installed inside the device body 1 to control the components of each mechanism in an orderly manner. The horizontal ground rail 3 is driven by a servo motor 7, with the output of the servo motor 7 connected to the driving position of the horizontal ground rail 3. Activation of the servo motor 7 drives the horizontal ground rail 3. The other horizontal ground rail 3 has no driving source and is indirectly driven by a linkage shaft 6. Stacked material trays are placed onto the unloading tray 11 using third-party equipment. Then, the various mechanical components automatically separate and transport the materials. The entire workflow is fully automated, significantly saving labor costs and improving production efficiency. Meanwhile, the mechanized operation is uniform, which can greatly reduce the damage to the material tray. It should be noted that this utility model is an automatic tray-separating device for transferring material trays of new energy motor power modules. All components are general standard parts or parts known to those skilled in the art. Its structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods. In the idle part of this device, all the above-mentioned electrical components, which refer to power elements, electrical components, and the matching monitoring computer and power supply, are connected by wires. The specific connection method should refer to the working principle above and complete the electrical connection between each electrical component in sequence. The detailed connection method is a well-known technology in this field.

[0026] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An automatic tray-separating device for transferring material trays of new energy motor power modules, comprising a device body (1), characterized in that: A connecting groove (2) is provided at one end of the top of the device body (1). A lifting component is fixedly installed at the connection between the connecting groove (2) and the device body (1). A delivery component is fixedly installed at the middle of the top of the device body (1). An output groove is provided at the middle of the device body (1). A bottom output device (10) is provided inside the output groove. A feeding component is provided on the other side of the top of the device body (1). A layering mechanism is provided on the outside of the connection between the feeding component and the device body (1). A ground rail clamping component is provided on the outside of the connection between the lifting component and the device body (1).

2. The automatic tray-separating device for transferring material trays of new energy motor power modules according to claim 1, characterized in that: The lifting assembly includes a vertical ground rail (8), which is mounted on the device body (1), and a transport pallet (9) is fixedly mounted on one side of the vertical ground rail (8).

3. The automatic tray-separating device for transferring material trays of new energy motor power modules according to claim 1, characterized in that: The delivery assembly includes a translational transporter (13) with a tray (14) fixedly connected to its top.

4. The automatic tray-separating device for transferring material trays of new energy motor power modules according to claim 1, characterized in that: The feeding assembly includes two drivers (12), and both drivers (12) are fixedly installed on the device body (1), with a feeding tray (11) provided between the two drivers (12).

5. The automatic tray-separating device for transferring material trays of new energy motor power modules according to claim 1, characterized in that: The ground rail clamping assembly includes two horizontal ground rails (3) and both horizontal ground rails (3) are mounted on the device body (1). A linkage shaft (6) is provided between the two horizontal ground rails (3). A support plate slide (4) is fixedly connected to one side of each of the two horizontal ground rails (3). A mounting plate is slidably connected to the top of each of the two support plate slides (4). A clamp (5) is fixedly installed on the top of each of the two mounting plates. A servo motor (7) is provided on one side of the connection between one of the horizontal ground rails (3) and the device body (1). The output end of the servo motor (7) is fixedly connected to one side of one of the horizontal ground rails (3).

6. The automatic tray-separating device for transferring material trays of new energy motor power modules according to claim 1, characterized in that: The layered mechanism includes two mounting brackets (15) and an L-shaped support plate (18). The two mounting brackets (15) are fixedly connected to the device body (1). Vertical slide rails (16) are fixedly connected to both ends of one side of the two mounting brackets (15). A first cylinder (17) is fixedly installed in the middle of one side of the two mounting brackets (15). The output end of the first cylinder (17) is fixedly connected to one side of the L-shaped support plate (18).

7. The automatic tray-separating device for transferring material trays of new energy motor power modules according to claim 6, characterized in that: Vertical sliders (19) are fixedly connected to both sides of one end of the L-shaped support plate (18), and the vertical sliders (19) are slidably connected to the vertical slide rail (16). Horizontal slide rails (21) are fixedly connected to both sides of the other end of the L-shaped support plate (18). A separation plate is provided between the two horizontal slide rails (21). A second cylinder (20) is provided in the middle of one end of the L-shaped support plate (18).

8. The automatic tray-separating device for transferring material trays of new energy motor power modules according to claim 7, characterized in that: The separation plate includes a layered plate (23), and horizontal sliders (22) are fixedly connected to both sides of the bottom of the layered plate (23). The horizontal sliders (22) are slidably connected to the horizontal slide rail (21), and the output end of the second cylinder (20) is fixedly connected to one side of the layered plate (23).

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