A fully automatic tray placing machine

Abstract

The utility model discloses a full -automatic disc placing machine, including the workstation, the upper portion of workstation is provided with motor linear slide module, is provided with two slidable linear sliders on motor linear slide module, two linear sliders are installed with the grabbing mechanism respectively on, still be provided with two groups of conveying devices on the workstation, is installed with two light source lamp panels on the workstation, two light source lamp panels are located respectively in the inside of two groups of conveying devices, the upper end of workstation is installed with the support, is installed with a plurality of camera on the support, a plurality of camera are adapted with two groups of grabbing mechanism, two groups of conveying devices are provided with two groups of rack respectively, the inside of each group of rack is stacked with a plurality of peg disc respectively, each peg disc is provided with peg groove respectively, the inside of a plurality of peg grooves is provided with insertion hole respectively, the insertion hole of several peg disc is inserted with peg column, the utility model discloses rational in structure has the advantages such as high material search positioning accuracy and accurate and accurate placing position of grabbing and placing, high disc placing work efficiency.

Description

Technical Field

[0001] This utility model relates to the field of plating machine technology, and in particular to a fully automatic plating machine. Background Technology

[0002] In the field of machining, it is often necessary to place multiple materials on pallets for further processing to improve the efficiency of processing equipment. However, this task is usually done manually. On the one hand, manual placement is slow and complex, reducing work efficiency; on the other hand, manual operation is susceptible to human error, leading to a high error rate and increasing product costs. While some materials are placed using palletizing machines, existing palletizing machines have relatively low recognition and placement efficiency, a high error rate, and frequent downtime. This is because current palletizing machines rely on single-item recognition or mechanical positioning, only able to pick up one material at a time, and are affected by factors such as lighting, making it difficult for the camera to accurately search and locate materials. To address these issues, a solution is proposed below. Utility Model Content

[0003] The purpose of this invention is to provide a fully automatic tray-stacking machine, which has the advantages of high material search and positioning accuracy, precise grasping and placement, and high tray-stacking efficiency.

[0004] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0005] A fully automatic tray-stacking machine includes a processing table. A motor linear guide module is mounted above the processing table. Two slidable linear sliders are mounted on the motor linear guide module, and these sliders are slidably engaged with the sides of the module. A gripping mechanism is mounted on each of the two linear sliders. Two sets of conveying devices are also mounted on the processing table. Two light source panels are mounted on the processing table, located inside the two sets of conveying devices. A support is mounted on the upper end of the processing table, and several cameras are mounted on the support. Each camera is adapted to one of the two sets of gripping mechanisms. Two sets of placement racks are mounted on the two sets of conveying devices. Several nail trays are stacked on the inner side of each placement rack. Each nail tray has a nail slot, and insertion holes are formed on the inner side of each nail slot. Nails are inserted into the insertion holes of several of the nail trays.

[0006] Preferably, both sets of gripping mechanisms include a base plate connected to a linear slider. A gripping bracket is fixedly mounted on the upper end of the base plate. A through groove is provided on the gripping bracket, and a slidable push block is disposed in the through groove. A first cylinder is mounted on one side of the gripping bracket, and the output shaft of the first cylinder is fixedly connected to one side of the push block. A connecting plate is slidably connected to the other side of the gripping bracket, and the other end of the push block is fixedly connected to the connecting plate. A second cylinder is mounted on the upper side of the connecting plate, and a lifting bracket is slidably connected to the connecting plate. The output shaft of the second cylinder is fixedly connected to the upper end of the lifting bracket. A gripping motor is mounted on the lifting bracket, and a gripping sleeve is fixedly mounted on the output shaft of the gripping motor. A gripping magnet is embedded in the bottom of the gripping sleeve.

[0007] Preferably, both sets of conveying devices include a motor conveyor belt assembly, which is provided with a plurality of connecting blocks. Each connecting block has a locking block fixed at its front end. Two locking slots are opened on both sides of the nail plate, and the locking blocks cooperate with the locking slots.

[0008] Preferably, the upper end of the processing table is also provided with several sets of lifting cylinders, and the several sets of lifting cylinders are respectively located below the nail plate.

[0009] Preferably, several of the cameras are located above the two light source panels.

[0010] The beneficial effects of this utility model are as follows: the motor conveyor belt assembly can simultaneously move the nail tray above two light source panels. At this time, the light emitted by the two light source panels can pass through several nail slots, which can increase the accuracy of the camera's positioning and searching for materials. Therefore, the camera can identify whether there is material in the nail slots of the nail tray. When the camera locates and searches for material on the nail tray, the gripping mechanism can grab the material and transfer it to the empty nail slot on the other side of the nail tray. Since the material has through holes after being processed by CNC machine tools, it can be inserted into the nail post to achieve precise placement of the material. At the same time, according to actual needs, two sets of gripping mechanisms can be driven simultaneously to place two materials in the same nail slot, which greatly improves the working efficiency of material tray placement. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of an embodiment;

[0012] Figure 2 This is a schematic diagram of the gripping mechanism in the embodiment;

[0013] Figure 3 This is a structural schematic diagram of the gripping mechanism from another perspective in the embodiment;

[0014] Figure 4 This is a partial structural schematic diagram of an embodiment;

[0015] Figure 5 This is a schematic diagram of the front structure of the nail disk inserting the nail post in the embodiment;

[0016] Figure 6 This is a schematic diagram of the back structure of the nail plate after removing the nail posts in the embodiment.

[0017] Reference numerals: 1. Processing table; 2. Motor linear guide module; 3. Linear slider; 4. Gripping mechanism; 5. Conveying device; 6. Light source panel; 7. Support; 8. Camera; 9. Placement rack; 10. Nail tray; 11. Nail groove; 12. Insertion hole; 121. Nail post; 13. Base plate; 14. Gripping bracket; 15. Through groove; 16. Push block; 17. First cylinder; 18. Connecting plate; 19. Second cylinder; 20. Lifting bracket; 21. Gripping motor; 22. Gripping sleeve; 23. Gripping magnet; 24. Motor conveyor belt assembly; 25. Connecting block; 26. Locking block; 27. Locking groove; 28. Lifting cylinder. Detailed Implementation

[0018] The following description is merely a preferred embodiment of this utility model, and the scope of protection is not limited to this embodiment. All technical solutions falling within the scope of this utility model's concept should be protected. Identical components are represented by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings, while the terms "bottom" and "top," "inner" and "outer" refer to directions toward or away from the geometric center of a specific component.

[0019] like Figures 1 to 6 As shown, a fully automatic tray-stacking machine includes a processing table 1. A motor linear slide rail module 2 is arranged above the processing table 1. Two slidable linear sliders 3 are arranged on the motor linear slide rail module 2, and the linear sliders 3 are respectively slidably engaged with the two sides of the motor linear slide rail module 2. A gripping mechanism 4 is installed on each of the two linear sliders 3. The motor linear slide rail module 2 can drive the two linear sliders 3 to move left and right, thereby driving the two linear sliders 3 to move simultaneously. Ultimately, it can drive the two gripping mechanisms 4 to move simultaneously, so as to adjust the X-axis position of the two gripping mechanisms 4. The structure of the motor linear slide rail module 2 and the connection method between it and the linear sliders 3 are existing technologies, so they will not be described in detail.

[0020] Both gripping mechanisms 4 include a base plate 13 connected to a linear slider 3. A gripping bracket 14 is fixedly mounted on the upper end of the base plate 13. A through groove 15 is provided on the gripping bracket 14. A slidable push block 16 is provided in the through groove 15. A first cylinder 17 is installed on one side of the gripping bracket 14, and the output shaft of the first cylinder 17 is fixedly connected to one side of the push block 16. A connecting plate 18 is slidably connected to the other side of the gripping bracket 14, and the other end of the push block 16 is fixedly connected to the connecting plate 18. The push block 16 can be driven to move back and forth along the through groove 15 through the output shaft of the first cylinder 17, thereby driving the connecting plate 18 to move back and forth. A second cylinder 19 is installed on the upper side of the connecting plate 18, and a lifting bracket 20 is slidably connected to the connecting plate 18. The output shaft of the second cylinder 19 is fixedly connected to the upper end of the lifting bracket 20. A gripping motor 21 is installed on the lifting bracket 20. A gripping sleeve 22 is fixedly installed on the output shaft of the gripping motor 21. A gripping magnet 23 is embedded in the bottom of the gripping sleeve 22. The output shaft of the second cylinder 19 can drive the lifting bracket 20 to move up and down, thereby driving the gripping motor 21 to move up and down. Finally, it can drive the gripping sleeve 22 and the gripping magnet 23 to move up and down. In addition, by adjusting the X-axis position of the two gripping mechanisms 4, the X-axis, Y-axis and Z-axis positions of the two gripping sleeves 22 and the gripping magnet 23 can be flexibly adjusted.

[0021] The processing table 1 is also equipped with two sets of conveying devices 5. Each set of conveying devices 5 is equipped with two sets of placement racks 9 (installed on the outer shell of the conveying device 5, not fixed to the transmission part). Several nail trays 10 are stacked on the inner side of each set of placement racks 9. Both sets of conveying devices 5 include a motor conveyor belt group 24. Several connecting blocks 25 are provided on the motor conveyor belt group 24. Each connecting block 25 has a locking block 26 fixed at its front end. Two slots 27 are opened on both sides of the nail tray 10, and the locking blocks 26 cooperate with the slots 27. Several sets of lifting cylinders 28 are also provided at the upper end of the processing table 1. The several sets of lifting cylinders 28 are located below the several nail trays 10. The conveyor belt on the motor conveyor belt assembly 24 can drive several connecting blocks 25 to move simultaneously, thereby driving several locking blocks 26 to move simultaneously. Several sets of lifting cylinders 28 can drive several nail trays 10 stacked in the placement rack 9 to move up and down. Only one nail tray 10 is allowed to pass through the lowest part of the placement rack 9. Therefore, when the lifting cylinder 28 drives the nail tray 10 to the lowest limit, the locking blocks 26 on its connecting block 25 are respectively locked into the locking slots 27 on the nail tray 10. Thus, the lowest nail tray 10 can be pulled out of the placement rack 9 through the transmission of the conveyor belt assembly. The structure of the motor conveyor belt assembly 24 and the method of driving the conveyor belt are existing technologies, so they will not be described in detail.

[0022] Two light source panels 6 are installed on the processing table 1, located inside the two sets of conveyor devices 5. A support 7 is installed on the upper end of the processing table 1, and several cameras 8 are installed on the support 7. The cameras 8 are adapted to the two sets of gripping mechanisms 4. Each nail tray 10 is provided with a nail groove 11, and insertion holes 12 are opened on the inner side of the nail grooves 11. Nail posts 121 are inserted into the insertion holes 12 of several nail trays 10. The cameras 8 are located above the two light source panels 6. The nail trays 10 can be moved above the two light source panels 6 simultaneously by the motor conveyor belt group 24. At this time, the light emitted by the two light source panels 6... The camera 8 can be positioned and searched for materials by passing through several nail slots 11. Therefore, the camera 8 can identify whether there is material in the nail slots 11 of the nail tray 10. When the camera 8 locates and finds material on the nail tray 10, the gripping mechanism 4 can grab the material and transfer it to the empty nail slot 11 of the other side of the nail tray 10. Since the material has through holes after being processed by CNC machine tool, it can be inserted into the nail post 121 to achieve accurate placement of the material. At the same time, according to actual needs, two sets of gripping mechanisms 4 can be driven at the same time to place two materials in the same nail slot 11, which greatly improves the work efficiency of material tray placement.

[0023] The specific embodiments described above further illustrate the technical problems, technical solutions, and beneficial effects of this utility model. It should be understood that the above descriptions are merely specific embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A fully automatic tray-stacking machine, characterized in that, The system includes a processing table (1), above which is a motor linear slide rail module (2). The motor linear slide rail module (2) has two slidable linear sliders (3), which slide in cooperation with the sides of the motor linear slide rail module (2). Each of the two linear sliders (3) is equipped with a gripping mechanism (4). The processing table (1) also has two sets of conveying devices (5). Two light source panels (6) are installed on the processing table (1), located inside the two sets of conveying devices (5). A support (7) is installed on the upper end of the platform (1). Several cameras (8) are installed on the support (7). The several cameras (8) are adapted to two sets of gripping mechanisms (4). Two sets of placement racks (9) are respectively set on the two sets of conveying devices (5). Several nail trays (10) are stacked on the inner side of each set of placement racks (9). Each nail tray (10) is provided with a nail groove (11). Insertion holes (12) are opened on the inner side of several nail grooves (11). Nail posts (121) are inserted into the insertion holes (12) of one row of nail trays (10).

2. The fully automatic tray-stacking machine according to claim 1, characterized in that, Both sets of gripping mechanisms (4) include a base plate (13) connected to a linear slider (3). A gripping bracket (14) is fixedly mounted on the upper end of the base plate (13). A through groove (15) is provided on the gripping bracket (14). A slidable push block (16) is provided in the through groove (15). A first cylinder (17) is installed on one side of the gripping bracket (14), and the output shaft of the first cylinder (17) is fixedly connected to one side of the push block (16). A connecting plate (18) is slidably connected to the other side of the gripping bracket (14). The other end of the push block (16) is fixedly connected to the connecting plate (18). A second cylinder (19) is installed on the upper side of the connecting plate (18). A lifting bracket (20) is slidably connected to the connecting plate (18). The output shaft of the second cylinder (19) is fixedly connected to the upper end of the lifting bracket (20). A gripping motor (21) is installed on the lifting bracket (20). A gripping sleeve (22) is fixedly provided on the output shaft of the gripping motor (21). A gripping magnet (23) is embedded at the bottom of the gripping sleeve (22).

3. The fully automatic tray-stacking machine according to claim 2, characterized in that, Both sets of conveying devices (5) include a motor conveyor belt group (24), and the motor conveyor belt group (24) is provided with a number of connecting blocks (25). Each connecting block (25) has a locking block (26) fixed at its front end. The nail plate (10) has two slots (27) on its two sides, and the locking block (26) cooperates with the slot (27).

4. The fully automatic tray-stacking machine according to claim 3, characterized in that, The upper end of the processing table (1) is also provided with several sets of lifting cylinders (28), and the several sets of lifting cylinders (28) are respectively located below the nail plate (10).

5. The fully automatic tray-stacking machine according to claim 4, characterized in that, Several of the cameras (8) are located above the two light source panels (6).

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