A new type of high-speed scrap removal machine product loading and moving device

Abstract

The utility model discloses a novel high -speed waste -removing machine takes product and carries displacement device belongs to the finished product transfer technical field of high -speed waste -removing machine, its technical scheme main points include waste -removing machine main part, the top of waste -removing machine main part is provided with longitudinal regulation structure, the bottom of longitudinal regulation structure is provided with three -dimensional product taking regulation mechanism, the present application is through setting up waste -removing machine main part, longitudinal regulation structure and three -dimensional product taking regulation mechanism, longitudinal regulation structure and three -dimensional product taking regulation mechanism, have solved the problem of current device change -production time -consuming, in three -dimensional product taking regulation mechanism, the hidden groove of carrying shift plate, sliding slot and electric push rod, hidden block linkage, when switching different specifications products, need not manual use spanner to adjust vacuum chuck interval, electric push rod can drive hidden block to slide in hidden groove, synchronous belt drive vacuum chuck along sliding slot and adjust interval, need not stop re -calibration positioning coordinate, greatly shorten the change -production time, adapt to the flexible production demand of multivariety, small batch.

Description

Technical Field

[0001] This utility model relates to the field of finished product transfer technology of high-speed waste removal machines, and in particular to a novel high-speed waste removal machine product handling and transfer device. Background Technology

[0002] In the field of post-printing and packaging processing, high-speed waste removal machines are the core equipment for realizing automated waste removal of die-cut products (such as cigarette packs and cartons). As a key component of high-speed waste removal machines, the product handling and transfer device is responsible for accurately transferring the finished products after waste removal from the waste removal station to the stacking station or the next process. Its operational stability, transfer accuracy and efficiency directly determine the overall production efficiency of the machine.

[0003] However, the suction cup spacing of existing waste removal machines' product transfer devices is mostly fixed or requires manual adjustment. When switching between different product specifications (such as switching from 15-pack cigarette boxes to 21-pack), the machine needs to be stopped, the mechanical structure adjusted with a wrench, and the positioning coordinates recalibrated. The product changeover process is time-consuming and seriously affects the continuous operation efficiency of the production line. In multi-variety, small-batch production scenarios, frequent product changes significantly shorten the effective operating time of the equipment and cannot meet the needs of "flexible production".

[0004] Therefore, a novel high-speed waste removal machine for picking and transferring products is proposed. Utility Model Content

[0005] The purpose of this utility model is to provide a new type of high-speed waste removal machine product transfer device, which can solve the problem that the suction cup spacing of existing waste removal machine product transfer devices is mostly fixed or requires manual adjustment. When switching between different product specifications (such as switching from 15-pack cigarette boxes to 21-pack), the machine needs to be stopped, the mechanical structure needs to be adjusted with a wrench, and the positioning coordinates need to be recalibrated. The product changeover process is time-consuming, which seriously affects the continuous operation efficiency of the production line. In multi-variety, small-batch production scenarios, frequent product changes significantly shorten the effective operating time of the equipment and cannot adapt to the needs of "flexible production".

[0006] To achieve the above objectives, this utility model provides the following technical solution: a novel high-speed waste removal machine for picking and transferring products, comprising a waste removal machine body, wherein a longitudinal adjustment structure is provided on the top of the waste removal machine body, and a three-dimensional product picking and adjusting mechanism is provided at the bottom of the longitudinal adjustment structure;

[0007] The three-dimensional sample handling and loading mechanism includes a transverse moving structure located at the top of the longitudinal adjusting structure. A servo electric cylinder is located at the bottom of the transverse moving structure, and a pressure measuring structure is located at the piston rod end of the servo electric cylinder. A transfer plate is bolted to the bottom of the pressure measuring structure. Hidden grooves are formed inside the front and rear sides of the transfer plate. Sliding grooves are formed on the front and rear sides of the top of the transfer plate, and the sliding grooves communicate with the hidden grooves. Electric push rods are bolted to the front and rear sides of the transfer plate. The telescopic ends of the electric push rods are located inside the hidden grooves. Hidden blocks are fixedly connected to the telescopic ends of the electric push rods. The hidden blocks are slidably connected inside the hidden grooves. Vacuum suction cups are provided on both sides of the hidden blocks, and air pipes are connected to the top of the vacuum suction cups.

[0008] Preferably, the pressure measuring structure includes a connecting block, which is fixedly connected to the piston rod end of the servo electric cylinder.

[0009] Preferably, the four corners of the top of the connecting block are provided with connecting holes, the connecting holes are provided with connecting rods, the bottom of the connecting block is provided with a fixing block, the top of the fixing block is fixedly connected to the bottom of the connecting rod, and the bottom of the fixing block is fixedly connected to the top of the transfer plate.

[0010] Preferably, a pressure sensor is provided between the fixing block and the connecting block, and the sensing end of the pressure sensor is located at the top of the fixing block.

[0011] Preferably, the longitudinal adjustment structure includes a main rod bolted to the top of the waste cleaning machine body, and the top of the main rod is provided with a longitudinal movement groove.

[0012] Preferably, auxiliary grooves are provided on both sides of the interior of the longitudinal moving groove, a longitudinal moving block is slidably connected inside the longitudinal moving groove, auxiliary blocks are welded on both sides of the longitudinal moving block, the auxiliary blocks are slidably connected inside the auxiliary groove, and an electric telescopic rod is provided on the rear side of the interior of the longitudinal moving groove, the telescopic end of the electric telescopic rod is fixedly connected to the rear side of the longitudinal moving block.

[0013] Preferably, the transverse movement structure includes a transverse linear motor, the stator of which is bolted to the bottom of the longitudinal movement block, and the mover of which is bolted to a base plate.

[0014] Preferably, the bottom of the base plate has a mounting groove, and the interior of the mounting groove is bolted to the top of the servo electric cylinder.

[0015] Preferably, a PLC controller is provided on the left side of the main body of the waste cleaning machine. The PLC controller is electrically connected to the horizontal linear motor, the electric telescopic rod, the pressure sensor, the electric push rod, and the servo electric cylinder.

[0016] Preferably, the top and bottom of the auxiliary block are provided with receiving grooves, and a rolling shaft is rotatably connected inside the receiving groove, with the outer side of the rolling shaft contacting the inner wall of the auxiliary groove.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. This application solves the problem of time-consuming product changeover in existing equipment by setting up a waste removal machine body, a longitudinal adjustment structure and a three-dimensional product picking and adjusting mechanism. In the three-dimensional product picking and adjusting mechanism, the hidden groove and sliding groove of the transfer plate are linked with the electric push rod and the hidden block. When switching between different specifications of products, there is no need to manually adjust the spacing of the vacuum suction cup with a wrench. The electric push rod can drive the hidden block to slide in the hidden groove, and simultaneously drive the vacuum suction cup to adjust the spacing along the sliding groove. There is no need to stop the machine to recalibrate the positioning coordinates, which greatly shortens the product changeover time, adapts to the flexible production needs of multiple varieties and small batches, effectively extends the effective working time of the equipment, and improves the continuous operation efficiency of the production line.

[0019] 2. This application, by setting up a pressure measuring structure, can detect the pressure between the piston rod end of the servo electric cylinder and the transfer plate in real time: when the servo electric cylinder drives the transfer plate to descend and the vacuum suction cup contacts the finished product, the transfer plate will be slightly squeezed by the reaction force of the finished product on the piston rod end of the piston rod. The pressure measuring structure accurately reflects the contact state between the suction cup and the finished product through pressure changes. This can not only avoid excessive pressure causing damage or deformation to the finished product, but also prevent insufficient pressure causing unstable suction cup engagement and product drop, ensuring the integrity of the finished product during the product handling process, reducing the scrap rate, and further improving the overall production quality and operational stability of the machine. Attached Figure Description

[0020] Figure 1 This is an overall structural diagram of the novel high-speed waste removal machine's sample transfer device of this utility model;

[0021] Figure 2 This is a structural diagram of the three-dimensional sample handling and loading mechanism of this utility model;

[0022] Figure 3 This is a structural diagram of the longitudinal adjustment structure of this utility model;

[0023] Figure 4 This is a structural diagram of the transverse sliding structure of this utility model;

[0024] Figure 5 This is a structural diagram of the pressure measuring structure of this utility model;

[0025] Figure 6 This is a structural diagram of the longitudinal moving block of this utility model.

[0026] In the diagram: 1. Main body of the waste removal machine; 2. Longitudinal adjustment structure; 201. Main rod; 202. Longitudinal movement groove; 203. Auxiliary groove; 204. Longitudinal movement block; 205. Auxiliary block; 206. Electric telescopic rod; 3. Three-dimensional picking and adjusting mechanism; 301. Transverse movement structure; 3011. Transverse linear motor; 3012. Base plate; 3013. Mounting groove; 302. Servo electric cylinder; 303. Pressure measuring structure; 3031. Connecting block; 3032. Connecting hole; 3033. Connecting rod; 3034. Fixing block; 3035. Pressure sensor; 304. Transfer plate; 305. Hidden groove; 306. Slide groove; 307. Electric push rod; 308. Hidden block; 309. Vacuum suction cup; 4. PLC controller; 5. Receiving groove; 6. Rolling shaft. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figure 1-6 The present invention provides the following technical solution:

[0029] A novel high-speed waste removal machine for picking and transferring products includes a waste removal machine body 1, a longitudinal adjustment structure 2 is provided on the top of the waste removal machine body 1, and a three-dimensional picking and adjusting mechanism 3 is provided at the bottom of the longitudinal adjustment structure 2.

[0030] The three-dimensional sample handling and loading mechanism 3 includes a transverse moving structure 301 located at the top of the longitudinal adjusting structure 2. A servo electric cylinder 302 is located at the bottom of the transverse moving structure 301. A pressure measuring structure 303 is located at the piston rod end of the servo electric cylinder 302. A transfer plate 304 is bolted to the bottom of the pressure measuring structure 303. Hidden grooves 305 are provided inside the front and rear sides of the transfer plate 304. Sliding grooves 306 are provided on the front and rear sides of the top of the transfer plate 304. The sliding grooves 306 communicate with the hidden grooves 305. Electric push rods 307 are bolted to the front and rear sides of the transfer plate 304. The telescopic end of the electric push rod 307 is located inside the hidden groove 305. A hidden block 308 is fixedly connected to the telescopic end of the electric push rod 307. The hidden block 308 is slidably connected inside the hidden groove 305. Vacuum suction cups 309 are provided on both sides of the hidden block 308. An air pipe is connected to the top of the vacuum suction cup 309.

[0031] In this embodiment: by setting up the main body 1 of the waste removal machine, the longitudinal adjustment structure 2, and the three-dimensional product retrieval and loading mechanism 3, the longitudinal adjustment structure 2 can pre-adjust the overall longitudinal position of the three-dimensional product retrieval and loading mechanism 3 according to the height difference between the waste removal station and the stacking station, ensuring that the subsequent product retrieval action is adapted to the height of the finished product surface, avoiding product retrieval errors caused by initial position deviation. Then, the three-dimensional product retrieval and loading mechanism 3 starts operation: the transverse movement structure 301 first drives the servo cylinder 302, pressure measuring structure 303, transfer plate 304 and vacuum suction cup 309 below to move laterally along the length direction of the main body 1 of the waste removal machine until the vacuum suction cup 309 is precisely aligned with the finished product on the waste removal station. At this time, the servo cylinder 302 receives the motion. Upon receiving a command, the piston rod extends downwards, simultaneously moving the pressure measuring structure 303, the transfer plate 304, and the vacuum suction cup 309 closer to the finished product. The moment the vacuum suction cup 309 contacts the finished product, the transfer plate 304, under the reaction force of the finished product, slightly presses upwards against the pressure measuring structure 303 at the piston rod end of the servo cylinder 302. The pressure measuring structure 303 monitors pressure changes in real time. If the pressure reaches the preset "effective contact threshold," a feedback signal is sent to the control system, and the servo cylinder 302 stops descending. Simultaneously, the vacuum system supplies air to the vacuum suction cup 309 through an air pipe, creating negative pressure to attract the finished product, ensuring stable adsorption. If the pressure exceeds the "safety threshold," the servo cylinder 302 is immediately triggered. 2. Reverse contraction prevents the finished product from being crushed or deformed. If the pressure does not reach the "effective contact threshold," it indicates that the suction cup is not making proper contact with the finished product, preventing the finished product from falling off during subsequent transfer. When it is necessary to switch between different specifications of finished products (such as switching cigarette packs from 15-piece to 21-piece), there is no need to stop the machine and disassemble the mechanical structure: the electric push rods 307 on the front and rear sides of the transfer plate 304 start synchronously, and their telescopic ends push the hidden block 308 to slide in the hidden groove 305. Since the hidden groove 305 is connected to the slide groove 306, the sliding of the hidden block 308 will drive the vacuum suction cups 309 on both sides to adjust the spacing synchronously along the slide groove 306 until the suction cup spacing matches the size of the new specification finished product. The entire adjustment process does not require manual intervention with a wrench. Manual operation is possible without recalibrating the positioning coordinates, allowing for rapid production changeover adaptation. After the finished product is securely held in place, the servo cylinder 302 first drives the piston rod to retract, raising the transfer plate 304 and the finished product to a safe height. Then, the lateral movement structure 301 restarts, moving the entire product retrieval component laterally to directly above the stacking station. Upon reaching the target position, the servo cylinder 302 drives the piston rod to extend, lowering the finished product onto the stacking platform. The vacuum system stops supplying air, and the vacuum suction cup 309 releases the finished product. Finally, the servo cylinder 302 retracts and resets, and the lateral movement structure 301 either remains in its original position or moves the component back to the station as needed, preparing for the next product retrieval cycle, thus achieving continuous and efficient finished product transfer operations.

[0032] Specifically, such as Figure 5 As shown, the pressure measuring structure 303 includes a connecting block 3031, which is fixedly connected to the piston rod end of the servo electric cylinder 302.

[0033] Specifically, such as Figure 5 As shown, each of the four corners of the top of the connecting block 3031 is provided with a connecting hole 3032, and a connecting rod 3033 is provided inside the connecting hole 3032. A fixing block 3034 is provided at the bottom of the connecting block 3031. The top of the fixing block 3034 is fixedly connected to the bottom of the connecting rod 3033, and the bottom of the fixing block 3034 is fixedly connected to the top of the transfer plate 304.

[0034] Specifically, such as Figure 5 As shown, a pressure sensor 3035 is provided between the fixing block 3034 and the connecting block 3031, and the sensing end of the pressure sensor 3035 is located on the top of the fixing block 3034.

[0035] In this embodiment: by setting a pressure measuring structure 303, accurate monitoring and protection of the contact pressure of the finished product are achieved. The connecting block 3031 cooperates with the connecting rod 3033 through the connecting holes 3032 at the top four corners to stably connect the piston rod end of the servo electric cylinder 302 to the fixed block 3034. The bottom of the fixed block 3034 is fixed to the transfer plate 304, making the pressure transmission path clear. The pressure sensor 3035 (sensing end facing upward and attached to the top of the fixed block 3034) between the fixed block 3034 and the connecting block 3031 can receive pressure signals in real time. Servo cylinder 302 drives transfer plate 304 to descend. When vacuum suction cup 309 contacts finished product, transfer plate 304 is pushed upward by the reaction force of finished product to press pressure sensor 3035 against fixed block 3034. Sensor converts pressure data into electrical signal and feeds it back to control system: if pressure exceeds safety threshold, servo cylinder 302 is immediately triggered to stop descending to avoid damaging finished product; if pressure reaches effective contact threshold, vacuum suction cup 309 is controlled to start negative pressure suction; if pressure is insufficient, it indicates poor contact to prevent finished product from falling off and ensure the safety and stability of product retrieval.

[0036] Specifically, such as Figure 3 As shown, the longitudinal adjustment structure 2 includes a main rod 201 bolted to the top of the waste cleaning machine body 1, and a longitudinal movement groove 202 is provided on the top of the main rod 201.

[0037] Specifically, such as Figure 3 As shown, auxiliary grooves 203 are provided on both sides inside the longitudinal moving groove 202. A longitudinal moving block 204 is slidably connected inside the longitudinal moving groove 202. Auxiliary blocks 205 are welded on both sides of the longitudinal moving block 204. The auxiliary blocks 205 are slidably connected inside the auxiliary grooves 203. An electric telescopic rod 206 is provided on the rear side inside the longitudinal moving groove 202. The telescopic end of the electric telescopic rod 206 is fixedly connected to the rear side of the longitudinal moving block 204.

[0038] In this embodiment: By setting a longitudinal adjustment structure 2, the main rod 201 of the longitudinal adjustment structure 2 is bolted to the top of the waste removal machine body 1, providing a fixed foundation for longitudinal adjustment. The longitudinal moving block 204 slides in the longitudinal moving groove 202. The auxiliary blocks 205 on both sides cooperate with the auxiliary groove 203 to limit the lateral displacement of the longitudinal moving block 204 and ensure smooth longitudinal movement. When it is necessary to adjust the longitudinal position of the three-dimensional product picking and loading mechanism 3 (such as adapting to different lengths of finished products or adjusting the product picking position), the telescopic end of the electric telescopic rod 206 pushes the longitudinal moving block 204 to slide along the longitudinal moving groove 202. The auxiliary blocks 205 move synchronously in the auxiliary groove 203, driving the lateral moving structure 301 at the bottom of the longitudinal moving block 204 and the subsequent components to move longitudinally as a whole, quickly completing the position calibration, avoiding product picking errors due to initial position deviation, and improving the adaptability of the device to different working conditions.

[0039] Specifically, such as Figure 4 As shown, the transverse movement structure 301 includes a transverse linear motor 3011, the stator of which is bolted to the bottom of the longitudinal movement block 204, and the bottom of the mover of the transverse linear motor 3011 is bolted to a base plate 3012.

[0040] Specifically, such as Figure 4 As shown, the bottom of the base plate 3012 is provided with a mounting groove 3013, and the interior of the mounting groove 3013 is bolted to the top of the servo electric cylinder 302.

[0041] In this embodiment: By setting up a transverse structure 301, the finished product is efficiently and accurately transferred horizontally between the waste removal station and the stacking station. The stator of the transverse linear motor 3011 is bolted to the bottom of the longitudinal moving block 204 to form a fixed base. The bottom of the mover is bolted to the base plate 3012. The base plate 3012 is fixed to the top of the servo cylinder 302 through the mounting groove 3013, thus constructing a transmission chain of "stator-motor-base plate 3012-servo cylinder 302". When the finished product needs to be transferred, the mover of the transverse linear motor 3011 slides along the length of the stator, simultaneously driving the base plate 3012, the servo cylinder 302 and the picking components below (transfer plate 304, vacuum suction cup 309, etc.) to move laterally. No additional transmission mechanism is required, reducing the error caused by mechanical clearance, ensuring that the vacuum suction cup 309 is accurately aligned with the waste removal station or the stacking station, improving the accuracy and efficiency of transverse transfer, and adapting to the continuous operation requirements of high-speed waste removal machines.

[0042] Specifically, such as Figure 1 As shown, a PLC controller 4 is installed on the left side of the main body 1 of the waste cleaning machine. The PLC controller 4 is electrically connected to the horizontal linear motor 3011, the electric telescopic rod 206, the pressure sensor 3035, the electric push rod 307 and the servo electric cylinder 302.

[0043] Specifically, such as Figure 6As shown, the top and bottom of the auxiliary block 205 are provided with receiving grooves 5, and a rolling shaft 6 is rotatably connected inside the receiving groove 5. The outer side of the rolling shaft 6 is in contact with the inner wall of the auxiliary groove 203.

[0044] In this embodiment: by setting up a PLC controller 4, a receiving groove 5, and a rolling shaft 6, the automated collaborative control of the device and the smoothness of component movement are realized. The PLC controller 4 is electrically connected to the horizontal linear motor 3011, the electric telescopic rod 206, the pressure sensor 3035, the electric push rod 307, and the servo cylinder 302. It can centrally receive feedback signals from each component (such as the pressure data from the pressure sensor 3035) and synchronously send action commands (such as controlling the electric push rod 307 to adjust the suction cup spacing and controlling the servo cylinder 302 to lift and lower), realizing automated collaboration in picking up, transferring, and changing products, reducing manual intervention. The rolling shaft 6 is rotatably connected in the receiving groove 5 at the top and bottom of the auxiliary block 205 of the longitudinal adjustment structure 2. When the auxiliary block 205 slides in the auxiliary groove 203, the rolling shaft 6 contacts and rolls with the inner wall of the auxiliary groove 203, converting sliding friction into rolling friction, reducing the wear of the auxiliary block 205 and the auxiliary groove 203, and reducing the moving resistance of the longitudinal moving block 204, making the adjustment of the longitudinal adjustment structure 2 smoother and more stable, and extending the service life of the components.

[0045] Working Principle: During the use of the high-speed waste removal machine's product handling and transfer device, firstly, when the waste removal machine body 1 performs automated waste removal operations on the die-cut finished products (such as cigarette packs and cartons), it first presets parameters through the PLC controller on the left side of the waste removal machine body 1 based on the height difference between the waste removal station and the stacking station and the specifications of the finished products. The PLC controller will first send an adjustment command to the longitudinal adjustment structure 2: the main rod 201 bolted to the top of the waste removal machine body 1 in the longitudinal adjustment structure 2 provides a fixed foundation, and the electric telescopic rod 206 in the longitudinal transfer groove 202 at the top is activated. The telescopic end pushes the longitudinal transfer block 204 to slide along the longitudinal transfer groove 202. At this time, the auxiliary blocks 205 welded on both sides of the longitudinal transfer block 204 move synchronously in the auxiliary grooves 203 on both sides of the longitudinal transfer groove 202. The top and bottom of the auxiliary blocks 205 are connected to each other. The rolling shaft 6 inside the trough 5 rolls against the inner wall of the auxiliary trough 203, converting sliding friction into rolling friction. This reduces movement resistance, prevents component wear, and limits the lateral displacement of the longitudinal moving block 204. This ensures that the longitudinal moving block 204 smoothly adjusts the bottom transverse moving structure 301 and subsequent product-picking components to the appropriate initial longitudinal position, preventing subsequent product-picking errors due to initial position deviation. After initial position calibration, the PLC controller sends a lateral positioning command to the transverse moving structure 301: the stator of the transverse linear motor 3011 in the transverse moving structure 301 is fixed to the bottom of the longitudinal moving block 204. After the stator is energized, it drives the mover to slide along its length. The base plate 3012, bolted to the bottom of the mover, moves synchronously. The base plate 3012 is driven by the bottom mounting groove 3013. The servo cylinder 302, pressure measuring structure 303, transfer plate 304, and vacuum suction cup 309 move laterally as a whole until the vacuum suction cup 309 is precisely aligned with the finished product on the waste removal station, completing the lateral positioning before product removal. This process requires no additional transmission mechanism, reducing mechanical backlash error and ensuring positioning accuracy. After lateral positioning is completed, the PLC controller instructs the servo cylinder 302 to start, and its piston rod extends downward, simultaneously driving the pressure measuring structure 303 and transfer plate 304 closer to the finished product. The connecting block 3031 in the pressure measuring structure 303 is fixed to the piston rod end of the servo cylinder 302, and is stably connected to the lower fixing block 3034 through the connecting rod 3033 in the four corner connecting holes 3032 at the top. The bottom of the fixing block 3034 is fixed to the transfer plate 304, forming a... A clear pressure transmission path is established. The moment the vacuum suction cup 309 at the bottom of the transfer plate 304 contacts the finished product, the transfer plate 304, under the reaction force of the finished product, pushes the fixing block 3034 upwards. The top of the fixing block 3034 presses against the pressure sensor 3035 (sensor end facing upwards and attached to the fixing block 3034) between the connecting block 3031 and the fixing block 3034. The pressure sensor 3035 converts the real-time detected pressure data into an electrical signal and feeds it back to the PLC controller. The PLC controller determines the action based on the pressure signal: if the pressure exceeds the preset "safety threshold," it immediately instructs the piston rod of the servo cylinder 302 to retract in the opposite direction to prevent the finished product from being crushed or deformed; if the pressure reaches the "effective contact threshold," it instructs the servo cylinder 302 to stop descending and simultaneously activates the vacuum system.Vacuum is delivered to vacuum suction cup 309 via an air pipe, creating negative pressure to attract and adhere the finished product, ensuring stable adhesion. If the pressure does not reach the threshold, the controller issues a warning, indicating that the vacuum suction cup 309 is not making proper contact with the finished product, preventing the product from falling off during subsequent transfer. When switching to different specifications of finished products (e.g., switching from 15-pack cigarette boxes to 21-pack), the operator sends a changeover command through the PLC controller. The electric push rods 307, bolted to the front and rear sides of the transfer plate 304, start synchronously. Their telescopic ends push the hidden block 308 located in the hidden groove 305 to slide. Because the hidden groove 305 is connected to the sliding groove 306 at the top of the transfer plate 304, the sliding of the hidden block 308 drives the vacuum suction cups 309 on both sides to adjust their spacing synchronously along the sliding groove 306 until the suction cup spacing matches the size of the new specification finished product. The entire process does not require stopping the machine to disassemble the mechanical structure, manual adjustment with a wrench, or recalibration. With precise positioning coordinates, rapid production changeover adaptation is achieved. After the finished product is securely held in place, the PLC controller instructs the piston rod of the servo cylinder 302 to retract, raising the transfer plate 304 and the finished product to a safe height (avoiding interference with other components of the waste removal machine 1). Then, the PLC controller instructs the lateral movement structure 301 to start, and the lateral linear motor 3011 moves the entire product-retrieving assembly (servo cylinder 302, transfer plate 304, finished product, etc.) laterally to directly above the stacking station. Upon reaching the target position, the piston rod of the servo cylinder 302 extends again, lowering the finished product onto the stacking platform. The PLC controller then instructs the vacuum system to stop supplying air, and the vacuum suction cup 309 releases the finished product. Finally, the servo cylinder 302 retracts and resets. Depending on the operational needs, the lateral movement structure 301 either returns the assembly to the waste removal station to prepare for the next product retrieval or remains in its original position to await the next batch of finished products, thus achieving continuous and efficient finished product transfer operations.

[0046] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A novel high-speed waste removal machine for picking and transferring products, comprising a waste removal machine body (1), characterized in that: The top of the waste removal machine body (1) is provided with a longitudinal adjustment structure (2), and the bottom of the longitudinal adjustment structure (2) is provided with a three-dimensional sample handling and adjustment mechanism (3). The three-dimensional sample handling and loading mechanism (3) includes a transverse moving structure (301) disposed on the top of the longitudinal adjusting structure (2). A servo electric cylinder (302) is disposed at the bottom of the transverse moving structure (301). A pressure measuring structure (303) is disposed at the piston rod end of the servo electric cylinder (302). A transfer plate (304) is bolted to the bottom of the pressure measuring structure (303). Hidden grooves (305) are provided inside the front and rear sides of the transfer plate (304). Sliding grooves (306) are provided on the front and rear sides of the top of the transfer plate (304). The slide groove (306) is connected to the hidden groove (305). Electric push rods (307) are bolted to the front and rear sides of the transfer plate (304). The telescopic end of the electric push rod (307) is located inside the hidden groove (305). The telescopic end of the electric push rod (307) is fixedly connected to a hidden block (308). The hidden block (308) is slidably connected inside the hidden groove (305). Vacuum suction cups (309) are provided on both sides of the hidden block (308). The top of the vacuum suction cup (309) is connected to an air pipe.

2. The novel high-speed waste removal machine transfer device according to claim 1, characterized in that: The pressure measuring structure (303) includes a connecting block (3031), which is fixedly connected to the piston rod end of the servo electric cylinder (302).

3. The novel high-speed waste removal machine transfer device according to claim 2, characterized in that: The four corners of the top of the connecting block (3031) are provided with connecting holes (3032), and a connecting rod (3033) is provided inside the connecting hole (3032). A fixing block (3034) is provided at the bottom of the connecting block (3031). The top of the fixing block (3034) is fixedly connected to the bottom of the connecting rod (3033), and the bottom of the fixing block (3034) is fixedly connected to the top of the transfer plate (304).

4. The novel high-speed waste removal machine transfer device according to claim 3, characterized in that: A pressure sensor (3035) is provided between the fixed block (3034) and the connecting block (3031), and the sensing end of the pressure sensor (3035) is located on the top of the fixed block (3034).

5. The novel high-speed waste removal machine transfer device according to claim 1, characterized in that: The longitudinal adjustment structure (2) includes a main rod (201) bolted to the top of the waste cleaning machine body (1), and a longitudinal movement groove (202) is provided on the top of the main rod (201).

6. The novel high-speed waste removal machine transfer device according to claim 5, characterized in that: Auxiliary grooves (203) are provided on both sides inside the longitudinal moving groove (202). A longitudinal moving block (204) is slidably connected inside the longitudinal moving groove (202). Auxiliary blocks (205) are welded on both sides of the longitudinal moving block (204). The auxiliary blocks (205) are slidably connected inside the auxiliary groove (203). An electric telescopic rod (206) is provided on the rear side inside the longitudinal moving groove (202). The telescopic end of the electric telescopic rod (206) is fixedly connected to the rear side of the longitudinal moving block (204).

7. The novel high-speed waste removal machine transfer device according to claim 1, characterized in that: The transverse structure (301) includes a transverse linear motor (3011), the stator of which is bolted to the bottom of the longitudinal block (204), and the mover of which is bolted to the bottom of a base plate (3012).

8. The novel high-speed waste removal machine transfer device according to claim 7, characterized in that: The bottom of the base plate (3012) is provided with a mounting groove (3013), and the interior of the mounting groove (3013) is bolted to the top of the servo electric cylinder (302).

9. A novel high-speed waste removal machine for picking and transferring products according to claim 7, characterized in that: A PLC controller (4) is provided on the left side of the main body (1) of the waste cleaning machine. The PLC controller (4) is electrically connected to the horizontal linear motor (3011), the electric telescopic rod (206), the pressure sensor (3035), the electric push rod (307), and the servo electric cylinder (302).

10. A novel high-speed waste removal machine for picking and transferring products according to claim 6, characterized in that: The auxiliary block (205) has a receiving groove (5) at both the top and bottom. A rolling shaft (6) is rotatably connected inside the receiving groove (5). The outer side of the rolling shaft (6) is in contact with the inner wall of the auxiliary groove (203).

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