Intelligent high-precision double-glass laminated sheet

Abstract

The utility model discloses an intelligent high-precision double glass laminated sheet relates to double glass laminated sheet processing technical field, including installation platform, first support and second support, first support and second support top are equipped with transport subassembly, and the side of installation platform is close to first support and second support and is equipped with the glass laminated subassembly, be equipped with first normal return subassembly and second normal return subassembly on the second support, first normal return subassembly and second normal return subassembly all include normal return column, the fixed rod outside of normal return column is equipped with the annular equidistance distribution's guide groove. This one kind of intelligent high-precision double glass laminated sheet, and normal return column passes through the guide groove of fixed rod outside, and the symmetrical transmission structure is constituted to the synchronous slide and synchronous gear of rotation symmetry distribution, and two synchronous slides realize reverse equidistance sliding through the meshing of rack and pinion, and the angle restraint of cooperation connecting strip to the non butt contact sleeve, can exert balanced force from the glass edge two symmetrical directions.

Description

Technical Field

[0001] This utility model relates to the field of double-glass laminate processing technology, specifically to an intelligent high-precision double-glass laminate. Background Technology

[0002] The double-glass bonding device is an automated equipment used to precisely bond two pieces of glass to form a double-layer structure. It is widely used in the fields of photovoltaic module manufacturing and building energy-saving glass production.

[0003] For example, Chinese patent CN217577365U discloses a double-glass laminating machine, including a frame module. A laminating module, a glass picking module, and a paper picking module are slidably mounted on the frame module. A glass turnover module and a profile separating frame are provided on the side wall of the frame module. Protective netting is provided on the outer sides of the frame module, laminating module, glass picking module, paper picking module, glass turnover module, and profile separating frame. During operation, the laminating module moves the glass to the laminating station, which has two glass stations. Then, the separator paper between the glass pieces is placed in the separator paper collection area. The paper picking module uses double-row grippers to ensure flat paper placement. It can meet the needs of different glass specifications and models. A protective light grid is provided in the feeding area, and the equipment is fenced. The laminating machine has three normal operating modes: automatic circulation, direct flow, and manual, and can automatically switch between them to handle different glass specifications.

[0004] Existing alignment devices often use unilateral pushing or asymmetrical force application, which can easily lead to imbalance of force on the glass edge and cause slight displacement. Traditional alignment mechanisms are mostly limited to position adjustment in a single plane, making it difficult to adapt to the alignment requirements of double-glazed glass in the height direction. Utility Model Content

[0005] The purpose of this invention is to provide an intelligent and high-precision double-glass bonding device to solve the problem that existing alignment devices in the background art often use unilateral pushing or asymmetrical force application, which easily leads to imbalance of force on the glass edge and causes slight displacement.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an intelligent high-precision double-glass assembly, comprising an installation platform, a first bracket and a second bracket, a transport component mounted on the top of the first bracket and the second bracket, and a glass assembly component mounted on the side of the installation platform near the first bracket and the second bracket;

[0007] The second bracket is equipped with a first alignment component and a second alignment component. Both the first alignment component and the second alignment component include an alignment column. The alignment column includes a fixed rod. The outer side of the fixed rod is provided with annularly distributed guide grooves. Two rotationally symmetrically distributed synchronous slide bars are slidably connected inside the guide grooves. The ends of the synchronous slide bars that are close to each other are fixedly connected with racks. A synchronous gear is rotatably connected to the middle of the inner side of the guide groove.

[0008] Preferably, the two synchronous sliders are rotationally symmetrically distributed around the synchronous gear, and a synchronous connecting rod is rotatably connected to the ends of the two synchronous sliders that are far apart from each other.

[0009] Preferably, the end of the synchronizing link away from the synchronizing slide bar is provided with an outer contact sleeve, and the inner side of the outer contact sleeve is hinged to the end of the synchronizing link away from the synchronizing slide bar. A connecting strip is fixedly connected between the outer side of the synchronizing slide bar and the inner side of the outer contact sleeve.

[0010] Preferably, the transport assembly includes an upper transport belt that is equidistantly distributed on the top of a first support, and a first lower transport belt located at the bottom of the upper transport belt is installed on the top of the first support, the upper transport belt and the first lower transport belt being vertically distributed.

[0011] Preferably, the top of the second support is equipped with a second lower conveyor belt that is evenly distributed. The second lower conveyor belt and the first lower conveyor belt are located on the same plane. The top of the second support is fixedly connected with two symmetrically distributed first alignment guide rails. The first alignment guide rails are perpendicular to the second lower conveyor belt. The top of the second lower conveyor belt is a glass-closing space.

[0012] Preferably, a second alignment guide rail is fixedly connected to the bottom of the second lower conveyor belt, i.e., the top of the first support, the first alignment component is slidably connected to the first alignment guide rail, and the second alignment component is slidably connected to the second alignment guide rail.

[0013] Preferably, the first correction component includes a second motion component and a second motion block slidably connected to the first correction guide rail. The second motion component consists of a linear motor and a push rod. The push rod is connected to the second motion block, and a correction column is installed on the top of the second motion block.

[0014] Preferably, the second alignment component includes a first motion component and a first motion block slidably connected to the top of the second alignment guide rail. The first motion component consists of a linear motor and a push rod. The push rod is connected to the first motion block. A vertically distributed vertical guide rail is fixedly connected to one side of the first motion block. A telescopic rod is slidably connected to the outside of the vertical guide rail. An alignment column is fixedly connected to the telescopic end of the telescopic rod.

[0015] Preferably, the transport assembly includes a transverse guide rail mounted on the top of the mounting platform, a longitudinal guide rail slidably connected to the outer side of the transverse guide rail, a transport rod slidably connected to the longitudinal guide rail, and a transport frame for the glass assembly fixedly connected to the bottom of the end of the transport rod away from the longitudinal guide rail.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] This intelligent high-precision double-glass laminated sheet features a symmetrical transmission structure consisting of a guide groove on the outside of a fixed rod, rotationally symmetrically distributed synchronous slide bars, and synchronous gears. The two synchronous slide bars achieve equidistant sliding in opposite directions through the meshing of a rack and synchronous gears. With the coordination of the connecting strip and the non-angle constraint of the contact sleeve, a balanced force can be applied from two symmetrical directions at the edge of the glass.

[0018] The first alignment component slides horizontally along the first alignment guide rail, and the second alignment component slides horizontally along the second alignment guide rail to form an orthogonal adjustment. Combined with the height adaptation function of the vertical guide rail and the telescopic rod, the alignment column can be flexibly adjusted in both horizontal and vertical directions to adapt to the alignment requirements of different glass sizes.

[0019] The vertical distribution of the upper and lower conveyor belts enables independent transport of the two glass panes. The glass transfer frame completes the glass transfer through multi-dimensional movement of the transverse and longitudinal guide rails, and its free adjustment group can dynamically compensate for positional deviations during the alignment process, achieving seamless connection between alignment and handling. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This utility model Figure 1 Enlarged structural diagram at point A in the middle;

[0022] Figure 3 This utility model Figure 1 Enlarged structural diagram at point B;

[0023] Figure 4 This is a schematic diagram of the double-glass lamination process of this utility model;

[0024] Figure 5 This is a schematic diagram of the mounting platform structure of this utility model;

[0025] Figure 6 This is a schematic diagram of the fixing rod structure of this utility model.

[0026] In the diagram: 1. Mounting platform; 2. First support; 3. Second support; 4. Upper conveyor belt; 5. First lower conveyor belt; 6. Second lower conveyor belt; 7. First alignment guide rail; 8. Second alignment guide rail; 9. First alignment component; 10. Second alignment component; 11. First motion component; 12. First motion block; 13. Vertical guide rail; 14. Telescopic rod; 15. Alignment column; 16. Second motion component; 17. Second motion block; 18. Horizontal guide rail; 19. Longitudinal guide rail; 20. Transport rod; 21. Transport frame for glass assembly; 22. Fixing rod; 23. Guide groove; 24. Synchronous slide bar; 25. Rack; 26. Synchronous gear; 27. Synchronous connecting rod; 28. Connecting bar; 29. ​​Outer contact sleeve. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Example 1: Please refer to Figures 1 to 6 The present invention provides the following technical solution:

[0029] An intelligent high-precision double-glass assembly includes a mounting platform 1, a first bracket 2, and a second bracket 3. Transport components are mounted on the tops of the first bracket 2 and the second bracket 3. A glass-assembly component is mounted on the side of the mounting platform 1 closest to the first bracket 2 and the second bracket 3. A first alignment component 9 and a second alignment component 10 are mounted on the second bracket 3. Both the first alignment component 9 and the second alignment component 10 include alignment columns 15. Each alignment column 15 includes a fixing rod 22. A ring-shaped guide groove 23 is provided on the outer side of the fixing rod 22. Two rotationally symmetrically distributed synchronous slide bars 24 are slidably connected inside the guide groove 23. A rack 25 is fixedly connected to the end of each synchronous slide bar 24 that is close to each other. A synchronous gear 26 is rotatably connected to the middle of the inner side of the guide groove 23.

[0030] Two synchronous sliders 24 are rotationally symmetrically distributed around the synchronous gear 26, and a synchronous connecting rod 27 is rotatably connected to the ends of the two synchronous sliders 24 that are far apart from each other.

[0031] The end of the synchronizing link 27 away from the synchronizing slide bar 24 is provided with an outer contact sleeve 29, and the inner side of the outer contact sleeve 29 is hinged to the end of the synchronizing link 27 away from the synchronizing slide bar 24. A connecting strip 28 is fixedly connected between the outer side of the synchronizing slide bar 24 and the inner side of the outer contact sleeve 29.

[0032] When the glass needs to be straightened, the external force is transmitted to the synchronizing link 27 through the outer contact sleeve 29. The synchronizing link 27 then pushes the synchronizing slide 24 to slide along the guide groove 23 on the outside of the fixed rod 22. Since the two synchronizing slides 24 are rotationally symmetrically distributed, and the racks 25 near one end of them are meshed with the synchronizing gears 26 inside the guide groove 23, the synchronizing gears 26 will rotate when one of the synchronizing slides 24 moves, thereby driving the other synchronizing slide 24 to slide synchronously in the opposite direction, and the sliding distance of the two is always equal.

[0033] During this process, the connecting strip 28 constrains the relative position of the synchronous slide strip 24 and the outer contact sleeve 29, ensuring that the outer contact sleeve 29 always maintains an angle that matches the edge of the glass, thus avoiding uneven force on the glass due to contact angle deviation.

[0034] Through this symmetrical and synchronous motion mechanism, the calibrating column 15 can apply a balanced force from two symmetrical directions at the edge of the glass, achieving precise positioning of the glass and reducing the relative positional offset of the upper and lower glass in the subsequent process.

[0035] Example 2: Based on Example 1, please refer to... Figures 1 to 5 The following structure was also disclosed:

[0036] The transport assembly includes an upper transport belt 4 that is equidistantly distributed and mounted on the top of the first support 2, and a first lower transport belt 5 that is mounted on the top of the first support 2 and located at the bottom of the upper transport belt 4. The upper transport belt 4 and the first lower transport belt 5 are vertically distributed.

[0037] The second support 3 is equipped with a second lower conveyor belt 6 that is equidistantly distributed on the top. The second lower conveyor belt 6 and the first lower conveyor belt 5 are located on the same plane. The top of the second support 3 is fixedly connected with two symmetrically distributed first alignment guide rails 7. The first alignment guide rails 7 are perpendicular to the second lower conveyor belt 6. The top of the second lower conveyor belt 6 is a glass-closing space.

[0038] The bottom of the second lower conveyor belt 6, i.e. the top of the first support 2, is fixedly connected to the second alignment guide rail 8. The first alignment component 9 is slidably connected to the first alignment guide rail 7, and the second alignment component 10 is slidably connected to the second alignment guide rail 8.

[0039] The first alignment component 9 includes a second motion component 16 and a second motion block 17 that are slidably connected to the first alignment guide rail 7. The second motion component 16 consists of a linear motor and a push rod. The push rod is connected to the second motion block 17. A alignment column 15 is installed on the top of the second motion block 17.

[0040] The second alignment component 10 includes a first motion component 11 and a first motion block 12 slidably connected to the top of the second alignment guide rail 8. The first motion component 11 consists of a linear motor and a push rod. The push rod is connected to the first motion block 12. A vertically distributed vertical guide rail 13 is fixedly connected to one side of the first motion block 12. A telescopic rod 14 is slidably connected to the outside of the vertical guide rail 13. A alignment column 15 is fixedly connected to the telescopic end of the telescopic rod 14.

[0041] The transport assembly includes a transverse guide rail 18 mounted on the top of the mounting platform 1, a longitudinal guide rail 19 slidably connected to the outside of the transverse guide rail 18, a transport rod 20 slidably connected to the longitudinal guide rail 19, and a transport glass frame 21 fixedly connected to the bottom of the end of the transport rod 20 away from the longitudinal guide rail 19.

[0042] The upper conveyor belt 4 transports the back panel glass to the double-layer conveyor station. When the photoelectric sensor detects that the glass has reached the preset position, the upper conveyor belt 4 slowly stops, allowing the back panel glass to stop at the upper blocking point. At this time, the first alignment component 9 starts to work, and the linear motor of the second motion component 16 drives the push rod, which drives the second motion block 17 to slide along the first alignment guide rail 7, thereby causing the alignment column 15 at the top of the second motion block 17 to move closer to the edge of the back panel glass. Through the coordinated movement of the synchronous slide bar 24 and synchronous gear 26 inside the alignment column 15, the back panel glass is initially aligned.

[0043] The first lower conveyor belt 5 transports a glass pane with EVA film laid on it to the glass assembly station. After the glass is detected by photoelectric sensors, the first lower conveyor belt 5 and the second lower conveyor belt 6 slowly stop, causing the glass pane to stop at the obstruction and alignment point. At this time, the second alignment component 10 is activated, and the linear motor of the first motion component 11 drives the push rod, which drives the first motion block 12 to slide along the second alignment guide rail 8. At the same time, the telescopic rod 14 adjusts its height along the vertical guide rail 13 to match the glass position. Finally, the glass pane is aligned by the alignment column 15.

[0044] The transport rod 20 of the transport component slides along the longitudinal guide rail 19, and the longitudinal guide rail 19 slides along the transverse guide rail 18, driving the transport glass frame 21 to move to the back glass after initial alignment, grab the back glass and transport it to a position 50-100mm above the glass.

[0045] The first alignment component 9 and the second alignment component 10's alignment columns 15 act simultaneously on the four sides of the two glass layers. Utilizing the symmetrical synchronous motion characteristics of the alignment columns 15, they apply balanced forces to the two glass layers from four directions, enabling the two glass layers to achieve synchronous positioning in the same coordinate system. The free adjustment group of the transport glass frame 21 can make adaptive displacements according to the position changes during the alignment process, ensuring that the relative positional deviation between the back glass and the first glass layer is further reduced.

[0046] The glass assembly frame 21 slowly places the back glass onto a glass plate to complete the assembly; then, the alignment columns 15 of the first alignment component 9 and the second alignment component 10 retract to their initial positions along the guide rail under the drive of the motion component, and the assembled workpiece is conveyed out of the glass assembly station by the second lower conveyor belt 6.

[0047] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" or "linked" should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral connection; it can refer to a mechanical connection or an electrical connection; it can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0048] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An intelligent high-precision double-glass assembly, comprising an installation platform (1), a first bracket (2) and a second bracket (3), wherein a transport component is installed on the top of the first bracket (2) and the second bracket (3), and a glass assembly component is installed on the side of the installation platform (1) near the first bracket (2) and the second bracket (3); Its features are: The second bracket (3) is equipped with a first alignment component (9) and a second alignment component (10). Both the first alignment component (9) and the second alignment component (10) include an alignment column (15). The alignment column (15) includes a fixing rod (22). The outer side of the fixing rod (22) is provided with annularly distributed guide grooves (23). The guide grooves (23) are slidably connected to two rotationally symmetrically distributed synchronous slide bars (24). The ends of the synchronous slide bars (24) that are close to each other are fixedly connected to racks (25). The middle of the inner side of the guide grooves (23) is rotatably connected to a synchronous gear (26).

2. The intelligent high-precision double-glass laminate according to claim 1, characterized in that: The two synchronous sliders (24) are rotationally symmetrically distributed around the synchronous gear (26), and the ends of the two synchronous sliders (24) that are far apart from each other are rotatably connected to a synchronous connecting rod (27).

3. The intelligent high-precision double-glass laminate according to claim 2, characterized in that: The end of the synchronous link (27) away from the synchronous slide bar (24) is provided with an outer contact sleeve (29), and the inner side of the outer contact sleeve (29) is hinged to the end of the synchronous link (27) away from the synchronous slide bar (24). A connecting strip (28) is fixedly connected between the outer side of the synchronous slide bar (24) and the inner side of the outer contact sleeve (29).

4. The intelligent high-precision double-glass laminate according to claim 1, characterized in that: The transport assembly includes an upper transport belt (4) that is equidistantly distributed on the top of a first support (2), and a first lower transport belt (5) located at the bottom of the upper transport belt (4) on the top of the first support (2). The upper transport belt (4) and the first lower transport belt (5) are vertically distributed.

5. The intelligent high-precision double-glass laminate according to claim 4, characterized in that: The second support (3) is equipped with a second lower conveyor belt (6) that is evenly distributed on the top. The second lower conveyor belt (6) and the first lower conveyor belt (5) are located on the same plane. The second support (3) is fixedly connected with two symmetrically distributed first alignment guide rails (7). The first alignment guide rails (7) and the second lower conveyor belt (6) are perpendicular to each other. The top of the second lower conveyor belt (6) is a glass-sealing space.

6. The intelligent high-precision double-glass laminate according to claim 5, characterized in that: The bottom of the second lower conveyor belt (6) and the top of the first support (2) are fixedly connected to the second alignment guide rail (8). The first alignment component (9) is slidably connected to the first alignment guide rail (7), and the second alignment component (10) is slidably connected to the second alignment guide rail (8).

7. The intelligent high-precision double-glass laminate according to claim 6, characterized in that: The first correction component (9) includes a second motion component (16) and a second motion block (17) slidably connected to the first correction guide rail (7). The second motion component (16) is composed of a linear motor and a push rod. The push rod is connected to the second motion block (17). A correction column (15) is installed on the top of the second motion block (17).

8. The intelligent high-precision double-glass laminate according to claim 7, characterized in that: The second alignment component (10) includes a first motion component (11) and a first motion block (12) slidably connected to the top of the second alignment guide rail (8). The first motion component (11) is composed of a linear motor and a push rod. The push rod is connected to the first motion block (12). A vertical guide rail (13) is fixedly connected to one side of the first motion block (12). A telescopic rod (14) is slidably connected to the outside of the vertical guide rail (13). A alignment column (15) is fixedly connected to the telescopic end of the telescopic rod (14).

9. The intelligent high-precision double-glass laminate according to claim 1, characterized in that: The transport assembly includes a transverse guide rail (18) mounted on the top of the mounting platform (1), a longitudinal guide rail (19) slidably connected to the outside of the transverse guide rail (18), a transport rod (20) slidably connected to the longitudinal guide rail (19), and a transport glass frame (21) fixedly connected to the bottom of the end of the transport rod (20) away from the longitudinal guide rail (19).

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