Pulse self-cleaning suction device for powder suction pipe

By designing a pulse self-cleaning material extraction device, the problem of powder suction pipe blockage is solved by utilizing pulse airflow and linkage structure, realizing automated cleaning and efficient material extraction process.

CN224492878UActive Publication Date: 2026-07-14LIANZHOU TAIYUAN CALCIUM CARBONATE CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LIANZHOU TAIYUAN CALCIUM CARBONATE CO LTD
Filing Date
2025-07-22
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

Powder suction pipes are prone to blockage during the conveying process due to dust accumulation, clumping, or particle adhesion, which affects the material extraction efficiency and equipment life.

Method used

The device employs a pulse self-cleaning suction device, which automatically cleans the suction pipe using pulsed airflow. By connecting the diverter pipe and the feed pipe, the suction air pressure is increased, driving the three-claw fins and the roller to rotate. Combined with the linkage of the rotating ring and the blades, the suction pipe is self-cleaned by pulse.

Benefits of technology

It effectively unclogs the suction pipe, improves material extraction efficiency, extends equipment life, and achieves an automated self-cleaning process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a powder suction pipe's pulse self -cleaning draws material device, including pulse shell, the inside of pulse shell is equipped with flow cavity and adjusting chamber, the inside of adjusting chamber is equipped with linkage adjusting structure, and linkage adjusting structure includes axle rod, the upper portion of axle rod is equipped with two three claw fins, and the inside of sealing chamber is equipped with airflow board in the bottom of axle rod between two three claw fins and is installed with the propeller, the other side of adjusting chamber is installed with two reset springs, and the end of two reset springs is connected with Z type board, one side of Z type board is connected with three claw fins and propeller, and the bottom fixed connection of Z type board has the sealing plate, the utility model discloses through pulse airflow and carries out the cleaning, and through the negative pressure increase realization automatic adjusting pulse cleaning, through the sealing plate lifting adjustment makes that pulse airflow pipe can on-off control.
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Description

Technical Field

[0001] This utility model relates to a negative pressure material extraction mechanism, and more specifically to a pulse self-cleaning device for a powder suction pipe. Background Technology

[0002] Vacuum feeders typically employ vacuum feeding, which works by creating a negative pressure within the hopper cavity to draw material in. The fully automatic microcomputer vacuum feeder operates as follows: When the hopper is low on material, a material detection switch sends a signal to the feeder's microcomputer. The microcomputer then activates the motor to create a vacuum. Once the sealed system reaches a certain vacuum level, feeding begins. After feeding, material is released back into the hopper. After a preparatory period, the cycle repeats. When the hopper is full, the material detection switch sends a signal, terminating the feeding action. This continuous cycle ensures a constant supply of material to meet the equipment's needs.

[0003] Powder suction pipes are prone to blockage during transport due to dust accumulation, clumping, or particle adhesion, affecting suction efficiency and equipment lifespan. To solve this problem, a pulse self-cleaning device automatically cleans the inside of the suction pipe by periodically releasing airflow. Utility Model Content

[0004] One objective of this invention is to provide a new technical solution for a pulse self-cleaning feeding device for powder suction pipes.

[0005] According to a first aspect of the present invention, a pulse self-cleaning feeding device for a powder suction pipe is provided, comprising a pulse housing, wherein the pulse housing is provided with a flow chamber and an adjustment chamber inside the pulse housing;

[0006] A pad is fixed inside the pulse housing, and a linkage adjustment structure is provided inside the adjustment cavity. The linkage adjustment structure includes a shaft that passes through the pad inside the adjustment cavity. The shaft has two three-claw wings on the upper part of the pad, and a roller is movably installed between the two three-claw wings. A sealing cavity is opened inside the pad, and multiple airflow plates are provided at the bottom of the shaft inside the sealing cavity.

[0007] Two reset springs are fixedly installed on the other side of the adjustment cavity. Z-shaped plates are fixedly connected to the ends of the two reset springs. One side of the Z-shaped plate is in contact with the three-claw wing and the roller. A sealing plate is fixedly connected to the bottom of the Z-shaped plate. A feed port is opened on the upper part of the sealing plate.

[0008] Optionally, a feed pipe and a suction pipe are respectively connected to both sides of the flow cavity, with the feed pipe located on the upper part of one side of the flow cavity and the suction pipe located on the lower part of the other side of the flow cavity.

[0009] Optionally, the sealing plate is movably connected to one side of the pulse housing, and the sealing plate is movably located inside the bottom of the pad, with the feed port corresponding to the opening of the feed pipe.

[0010] Optionally, a sealing mechanism is installed on one side of the flow chamber, the flow chamber is connected to a pulse airflow pipe on the upper part of one side of the suction tube, and a rotating ring is provided on the inner side of the pulse housing.

[0011] Optionally, a first positioning pin is fixedly provided on the inner side of the pulse housing and the inner side of the pulse airflow pipe, and a plurality of sliding grooves are provided on the rotating ring, with the first positioning pin corresponding to the sliding groove and fixedly connected to the inner side of the pulse housing.

[0012] Optionally, the inner side of the rotating ring is movably connected to a blade via a crank rod, and one corner of the blade is movably positioned inside the pulse housing via a second positioning pin.

[0013] Optionally, a connecting block is fixedly provided on one side of the rotating ring, and a connecting rod is movably connected to the connecting block via a movable chain. One end of the connecting rod is fixedly connected to a ball joint, and the ball joint is movably connected to one side of the sealing plate.

[0014] Optionally, the shaft is movably connected to the middle of the sealing cavity, the airflow plate is sealed to the inner wall of the sealing cavity, the upper end of the sealing cavity is connected to a diversion pipe, and the other end of the diversion pipe is connected to the feed pipe.

[0015] Optionally, the lower part of the sealed cavity is connected to a pressure relief pipe, and the pulse airflow pipe is connected to the output end of an external air pump via a flexible hose.

[0016] Optionally, a partition plate is fixedly provided between the flow cavity and the adjustment cavity, and the sealing plate passes through the partition plate and is movably located inside the flow cavity.

[0017] According to one embodiment of this disclosure, the self-cleaning suction device cleans using pulsed airflow. To achieve automated pulsed self-cleaning, a diversion pipe and a feed pipe are connected. When the suction pipe becomes blocked, the suction air pressure in the diversion pipe increases, which increases the negative pressure inside the sealing cavity, thereby attracting the airflow plate. The Z-shaped plate is supported by a return spring to provide support strength. When the negative pressure attracts the airflow plate, it can drive the upper three-claw fins and the push roller to rotate, and the push roller contacts the Z-shaped plate. When the negative pressure intensity is greater than the pushing strength of the return spring, the Z-shaped plate can drive the sealing plate to move, so that the sealing plate can block the feed pipe.

[0018] When the sealing plate is raised or lowered, the rotating ring is connected and rotated via a connecting rod. The rotating ring is positioned and rotated via a first positioning pin. Several blades are connected to the inner side of the rotating ring via a crank rod. The blades are positioned and rotated via a second positioning pin. This allows the rotating ring to drive the blades to rotate. When the sealing plate is raised, it can both block the feed pipe and open the blades, allowing the pulse airflow pipe to deliver pulse airflow to the flow chamber for pulse self-cleaning of the suction pipe. When the sealing plate is lowered, the blades close in conjunction with the plate, blocking the pulse airflow pipe.

[0019] Other features and advantages of the present invention will become clear from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. Attached Figure Description

[0020] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments of the present invention and, together with their description, serve to explain the principles of the present invention.

[0021] Figure 1 This is a schematic diagram of the overall structure of the pulse self-cleaning feeding device for the powder suction pipe in one embodiment.

[0022] Figure 2 This is a schematic diagram of the internal structure of the pulse self-cleaning feeding device of the powder suction pipe in one embodiment.

[0023] Figure 3 This is a partial structural schematic diagram of the pulse self-cleaning feeding device of the powder suction pipe in one embodiment;

[0024] Figure 4 This is a schematic diagram of the linkage structure of the pulse self-cleaning feeding device of the powder suction pipe in one embodiment;

[0025] Figure 5 This is a cross-sectional schematic diagram of the pulse self-cleaning feeding device of the powder suction pipe in one embodiment.

[0026] The diagram shows the following components: 1. Pulse housing; 2. Flow chamber; 3. Adjustment chamber; 4. Linkage adjustment structure; 401. Shaft; 402. Three-claw wing; 403. Displacement roller; 404. Sealing chamber; 405. Airflow plate; 406. Diverter pipe; 407. Pressure discharge pipe; 408. Z-shaped plate; 409. Return spring; 410. Sealing plate; 411. Feed inlet; 5. Pad block; 6. Sealing mechanism; 601. Rotating ring; 602. Slide groove; 603. First positioning pin; 604. Crank rod; 605. Diverter blade; 606. Second positioning pin; 607. Connecting block; 608. Moving chain; 609. Connecting rod; 610. Ball joint; 611. Pulse airflow pipe; 7. Feed pipe; 8. Suction pipe; 9. Partition plate. Detailed Implementation

[0027] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that, unless otherwise specifically stated, the relative arrangement, numerical expressions, and values ​​of the components and steps set forth in these embodiments do not limit the scope of the present invention.

[0028] The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the invention or its application or use.

[0029] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and equipment should be considered part of the specification.

[0030] In all the examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values.

[0031] like Figure 1-5 As shown, the pulse self-cleaning feeding device of the powder suction pipe includes a pulse housing 1, and the inside of the pulse housing 1 is provided with a flow chamber 2 and an adjustment chamber 3;

[0032] A pad 5 is fixedly provided inside the pulse housing 1, and a linkage adjustment structure 4 is provided inside the adjustment cavity 3. The linkage adjustment structure 4 includes a shaft 401 that passes through the pad 5 inside the adjustment cavity 3. The shaft 401 has two three-claw wings 402 on the upper part of the pad 5. A roller 403 is movably installed between the two three-claw wings 402. A sealing cavity 404 is opened inside the pad 5, and multiple airflow plates 405 are provided at the bottom of the shaft 401 inside the sealing cavity 404.

[0033] Two reset springs 409 are fixedly installed on the other side of the adjustment cavity 3. The ends of the two reset springs 409 are fixedly connected to a Z-shaped plate 408. One side of the Z-shaped plate 408 is in contact with the three-claw wing 402 and the roller 403. The bottom end of the Z-shaped plate 408 is fixedly connected to a sealing plate 410. The upper part of the sealing plate 410 is provided with a feed port 411.

[0034] In this embodiment, preferably, the two sides of the flow chamber 2 are respectively connected to the feed pipe 7 and the suction pipe 8, the feed pipe 7 is located on the upper part of one side of the flow chamber 2, and the suction pipe 8 is located on the lower part of the other side of the flow chamber 2.

[0035] It should be noted that the feed pipe 7 is set up to extract gas and achieve negative pressure material extraction, and the suction pipe 8 is set up to extract material, and the material is circulated through the flow chamber 2. The upper and lower positions of the feed pipe 7 and the suction pipe 8 facilitate the self-cleaning blowing of the pulse airflow.

[0036] In this embodiment, preferably, the sealing plate 410 is movably connected to one side of the pulse housing 1, and the sealing plate 410 is movably located inside the bottom of the pad block 5, and the feed inlet 411 is correspondingly set with the inlet of the feed pipe 7.

[0037] It should be noted that the sealing plate 410 is movably connected to the pulse housing 1 and the pad 5, which facilitates the sealing performance of the sealing plate 410 and the on / off control of the airflow and material flow of the feed pipe 7.

[0038] In this embodiment, preferably, a sealing mechanism 6 is installed on one side of the inside of the flow chamber 2, and a pulse airflow pipe 611 is connected to the upper part of one side of the suction pipe 8 in the flow chamber 2. A rotating ring 601 is provided on the inner side of the pulse shell 1.

[0039] It should be noted that the sealing mechanism 6 is set to control the on / off flow of the airflow delivered by the pulse airflow pipe 611, so that the pulse airflow pipe 611 can automatically backwash the suction pipe 8 to clear any blockages in the suction pipe 8.

[0040] In this embodiment, preferably, a first positioning pin 603 is fixedly provided on the inner side of the pulse housing 1 and the inner side of the pulse airflow pipe 611, and a plurality of sliding grooves 602 are provided on the rotating ring 601, with the first positioning pin 603 corresponding to the sliding groove 602 and fixedly connected to the inner side of the pulse housing 1.

[0041] It should be noted that the first positioning pin 603 is used to position and install the rotating ring 601, and can also be rotated and adjusted. That is, the rotating ring 601 can be movably installed through the first positioning pin 603 and the slide groove 602.

[0042] In this embodiment, preferably, the inner side of the rotating ring 601 is movably connected to the blade 605 via the crank 604, and one corner of the blade 605 is movably positioned on the inner side of the pulse housing 1 via the second positioning pin 606.

[0043] It should be noted that when the rotating ring 601 rotates, the crank 604 enables the split blades 605 to be linked and expanded, which facilitates the on / off control of the pulse airflow pipe 611.

[0044] In this embodiment, preferably, a connecting block 607 is fixedly provided on one side of the rotating ring 601, and a connecting rod 609 is movably connected to the connecting block 607 via a movable chain 608. One end of the connecting rod 609 is fixedly connected to a ball joint 610, and the ball joint 610 is movably connected to one side of the sealing plate 410.

[0045] It should be noted that, in order to achieve linkage control of the rotating ring 601, the connecting block 607 is connected through the connecting rod 609 and the movable chain 608. In this way, when the sealing plate 410 is raised and lowered, the connecting rod 609 can rotate the rotating ring 601, so that the blades 605 can retract and expand. Furthermore, the ball joint 610 is designed to facilitate adjustment and eliminate the torsional stress of the rotating ring 601 when it rotates.

[0046] In this embodiment, preferably, the shaft 401 is movably connected to the middle of the sealing cavity 404, the airflow plate 405 is sealed to the inner wall of the sealing cavity 404, the upper end of the sealing cavity 404 is connected to the diversion pipe 406, and the other end of the diversion pipe 406 is connected to the feed pipe 7.

[0047] It should be noted that the shaft 401 is located inside the sealing cavity 404, and the airflow plate 405 is sealed to the inner wall of the sealing cavity 404. This allows the diversion pipe 406 to increase the negative pressure when drawing airflow, which facilitates the suction of the airflow plate 405 and makes it easier for the airflow plate 405 to rotate.

[0048] In this embodiment, preferably, the lower part of the sealing cavity 404 is connected to the pressure relief pipe 407, and the pulse airflow pipe 611 is connected to the output end of the external air pump through a flexible hose.

[0049] It should be noted that the pressure relief pipe 407 is designed to input into the sealed cavity 404 to eliminate the influence of negative pressure, and the pulse airflow pipe 611 is used to connect to an external air pump to facilitate the delivery of high-pressure airflow to flush the suction pipe 8.

[0050] In this embodiment, preferably, a partition plate 9 is fixedly provided between the flow cavity 2 and the regulating cavity 3, and the sealing plate 410 passes through the partition plate 9 and is movably located inside the flow cavity 2;

[0051] It should be noted that the partition plate 9 is designed to separate the flow chamber 2 and the regulating chamber 3, which facilitates stable material conveying. The sealing plate 410 penetrates the partition plate 9, which facilitates the sealing of the feed pipe 7.

[0052] The specific operational procedures for this application are as follows:

[0053] When in use, first connect the output end of the external air pump to the pulse airflow pipe 611, then run the material extraction device, and connect the diversion pipe 406 and the feed pipe 7. In this way, when the suction pipe 8 is blocked, the suction air pressure in the diversion pipe 406 will increase, which will increase the negative pressure inside the sealing cavity 404, thereby attracting the airflow plate 405. The Z-shaped plate 408 is supported by the return spring 409, which provides support strength. When the negative pressure attracts the airflow plate 405, it can drive the upper three-claw wing 402 and the roller 403 to rotate, and the roller 403 contacts the Z-shaped plate 408. When the negative pressure is greater than the pushing strength of the return spring 409, the Z-shaped plate 408 can drive the sealing plate 410 to move, so that the sealing plate 410 can block the feed pipe 7.

[0054] When the sealing plate 410 is raised or lowered, the rotating ring 601 is connected and rotated via the connecting rod 609. The rotating ring 601 is positioned and rotated via the first positioning pin 603. Several blades 605 are connected to the inner side of the rotating ring 601 via the crank rod 604. The blades 605 are positioned and rotated via the second positioning pin 606. This allows the rotating ring 601 to rotate, thereby driving the blades 605 to rotate. When the sealing plate 410 is raised, it can both block the feed pipe 7 and open the blades 605, allowing the pulse airflow pipe 611 to deliver the pulse airflow into the flow chamber 2, achieving pulse self-cleaning of the suction pipe 8. When the sealing plate 410 is lowered, the blades 605 are closed, thereby blocking the pulse airflow pipe 611.

[0055] Although specific embodiments of the present invention have been described in detail by way of examples, those skilled in the art should understand that the above examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Those skilled in the art should understand that modifications can be made to the above embodiments without departing from the scope and spirit of the present invention. The scope of the present invention is defined by the appended claims.

Claims

1. A pulse self-cleaning feeding device for powder suction pipes, characterized in that: It includes a pulse housing (1), and the pulse housing (1) has a flow cavity (2) and an adjustment cavity (3) inside; The pulse housing (1) is fixedly provided with a pad (5) inside, and the adjustment cavity (3) is provided with a linkage adjustment structure (4) inside. The linkage adjustment structure (4) includes a shaft (401) that passes through the pad (5) inside the adjustment cavity (3). The shaft (401) is provided with two three-claw wings (402) on the upper part of the pad (5). A roller (403) is movably installed between the two three-claw wings (402). A sealing cavity (404) is opened inside the pad (5). The bottom of the shaft (401) is provided with multiple airflow plates (405) inside the sealing cavity (404). Two return springs (409) are fixedly installed on the other side of the adjustment cavity (3). The ends of the two return springs (409) are fixedly connected to a Z-shaped plate (408). One side of the Z-shaped plate (408) is in contact with the three-claw wing (402) and the roller (403). The bottom end of the Z-shaped plate (408) is fixedly connected to a sealing plate (410). The upper part of the sealing plate (410) is provided with a feed inlet (411).

2. The pulse self-cleaning feeding device for powder suction pipe according to claim 1, characterized in that: The flow chamber (2) is connected to a feed pipe (7) and a suction pipe (8) on both sides respectively. The feed pipe (7) is located on the upper part of one side of the flow chamber (2), and the suction pipe (8) is located on the lower part of the other side of the flow chamber (2).

3. The pulse self-cleaning feeding device for powder suction pipe according to claim 2, characterized in that: The sealing plate (410) is movably connected to one side of the pulse housing (1), and the sealing plate (410) is movably located inside the bottom of the pad (5). The feed port (411) is correspondingly set with the opening of the feed pipe (7).

4. The pulse self-cleaning feeding device for powder suction pipe according to claim 2, characterized in that: A sealing mechanism (6) is installed on one side of the inside of the flow chamber (2). The flow chamber (2) is connected to a pulse airflow pipe (611) on the upper part of one side of the suction pipe (8). A rotating ring (601) is provided on the inner side of the pulse shell (1).

5. The pulse self-cleaning feeding device for powder suction pipe according to claim 4, characterized in that: The inner side of the pulse housing (1) is fixedly provided with a first positioning pin (603) on the inner side of the pulse airflow pipe (611). The rotating ring (601) is provided with a plurality of sliding grooves (602), and the first positioning pin (603) is fixedly connected to the inner side of the pulse housing (1) in the corresponding sliding groove (602).

6. The pulse self-cleaning feeding device for powder suction pipe according to claim 5, characterized in that: The inner side of the rotating ring (601) is movably connected to a blade (605) via a crank rod (604), and one corner of the blade (605) is movably positioned on the inner side of the pulse housing (1) via a second positioning pin (606).

7. The pulse self-cleaning feeding device for powder suction pipe according to claim 6, characterized in that: A connecting block (607) is fixedly provided on one side of the rotating ring (601). The connecting block (607) is movably connected to a connecting rod (609) via a movable chain (608). One end of the connecting rod (609) is fixedly connected to a ball joint (610), which is movably connected to one side of the sealing plate (410).

8. The pulse self-cleaning feeding device for powder suction pipe according to claim 7, characterized in that: The shaft (401) is movably connected to the middle of the sealing cavity (404), the airflow plate (405) is sealed to the inner wall of the sealing cavity (404), the upper end of the sealing cavity (404) is connected to the diversion pipe (406), and the other end of the diversion pipe (406) is connected to the feed pipe (7).

9. The pulse self-cleaning feeding device for powder suction pipe according to claim 8, characterized in that: The lower part of the sealed cavity (404) is connected to a pressure relief pipe (407), and the pulse airflow pipe (611) is connected to the output end of an external air pump via a flexible hose.

10. The pulse self-cleaning feeding device for powder suction pipe according to claim 1, characterized in that: A partition plate (9) is fixedly provided between the flow cavity (2) and the regulating cavity (3), and the sealing plate (410) passes through the partition plate (9) and is movably located inside the flow cavity (2).