An automatic packaging and palletizing system

Abstract

The utility model discloses an automatic packing and stacking system relates to the technical field of stacking system, and this automatic packing and stacking system includes carton packaging machine, and the carton packaging machine is rectangular array formula setting, and is equipped with the stacking mechanism in the front side, the front side of stacking mechanism is equipped with main conveying line body, one end outside of main conveying line body is equipped with the guide frame main part, the inside of guide frame main part is equipped with the stacking guide alignment mechanism of symmetry and opposite installation, the utility model discloses, when using, the bearing tray precision clamping of rotating motor is realized through rotating disc, transmission pin shaft drive tray clamp seat and L clamp seat, and the sliding restraint of cooperation guide shaft and guide shaft seat ensures that tray and carton transverse, longitudinal movement stability, limit sensor real -time monitoring position, and once offset threshold value is triggered and is automatically corrected as soon as possible, guarantees every layer carton stacking neat, vertical, and the stacking stability is improved significantly.

Description

Technical Field

[0001] This utility model specifically relates to the field of palletizing system technology, and more specifically to an automatic packaging palletizing system. Background Technology

[0002] In the modern packaging industry, with the continuous growth of market demand and the increasing scale of production, the requirements for packaging efficiency and quality are also becoming higher and higher. As one of the most commonly used packaging materials, the palletizing process after packaging has become a key node affecting the overall efficiency of the packaging production line.

[0003] Traditional manual palletizing methods have many drawbacks. Firstly, manual operation is inefficient and struggles to meet the demands of large-scale production, especially during peak seasons when order volumes surge. Manual palletizing speed cannot keep up with packaging speed, easily causing production line congestion. Secondly, manual palletizing is physically demanding; prolonged repetitive work can lead to worker fatigue, resulting in operational errors, reduced palletizing quality, and increased risk of workplace injuries. Furthermore, the precision of manual palletizing is difficult to guarantee; cartons are prone to shifting or tilting during stacking, leading to uneven stacking. This not only wastes storage space but also increases the risk of cartons collapsing and goods being damaged during subsequent logistics and transportation due to poor stability. Utility Model Content

[0004] The purpose of this utility model is to provide an automatic packaging and palletizing system, which is installed with two palletizing guide alignment mechanisms and a guide frame body, and is used in conjunction with a main conveyor line, a palletizing mechanism and multiple carton sealing machines. The automatic packaging and palletizing system has the functions of high efficiency, automation, accurate palletizing and flexible adaptation, so as to solve the technical problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An automated packaging and palletizing system, including

[0007] A carton sealing machine is arranged in a rectangular array and has a palletizing mechanism on the front side; a main conveyor line is located on the front side of the palletizing mechanism; a guide frame body is located on the outer side of one end of the main conveyor line body; and palletizing guide alignment mechanisms are symmetrically installed on the inner side of the guide frame body.

[0008] The palletizing guide alignment mechanism includes pulley seats, which are respectively located on both sides of the upper and lower ends of the main frame. The upper end of the main frame is provided with multiple lifting drive cylinders in a rectangular array, and limit sensors are installed at both the upper and lower ends of the main frame. Carton alignment plates are symmetrically installed on the left and right sides of the front side of the main frame.

[0009] As a further technical solution of this utility model, a mounting base is installed on the lower front side of the main frame, a rotary motor is installed on the upper end of the mounting base, the lower end of the rotary motor is connected to the rotating disk, and a transmission pin is provided on the rotating disk.

[0010] As a further technical solution of this utility model, the lower end of the transmission pin is connected to the sliding groove provided in the rear side of the drive adapter, the rear side of the drive adapter is connected to the lower end of the main frame, and the front side is connected to the pallet clamp. The rear side of the pallet clamp is symmetrically connected with guide shafts.

[0011] As a further technical solution of this utility model, the guide shaft rear side is slidably connected to the guide shaft seat symmetrically installed at the lower end of the main frame; the tray clamp seat front side is symmetrically installed with L clamp seats, and the L clamp seats are symmetrically arranged.

[0012] As a further technical solution of this utility model, the multiple pulley seats are slidably connected to the movable slide rail, which is symmetrically arranged on the inner connecting frame, and the outer side of the inner connecting frame is connected to the main support frame.

[0013] As a further technical solution of this utility model, a safety net is installed on the main support frame, and a maintenance ladder is installed on one side, while a top guardrail is installed at the top; the upper ends of the multiple lifting drive cylinders arranged in a rectangular array are connected to the lower surface of the top guardrail.

[0014] As a further technical solution of this utility model, the inner side of the main support frame is connected to one end of the main conveyor roller, and multiple carrying trays are provided on the main conveyor roller; a linear motion module is provided on one side of the main conveyor roller, the upper end of the linear motion module is connected to the palletizing robot arm, and a carton gripper is installed at the end of the palletizing robot arm.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] In this invention, during use, a rotary motor drives the pallet clamp and L-shaped clamp via a rotating disk and transmission pin to achieve precise clamping of the pallet. Combined with the sliding constraint of the guide shaft and guide shaft seat, it ensures the smooth lateral and longitudinal movement of the pallet and carton. The limit sensor monitors the position in real time, and triggers an alarm and automatically corrects itself once the deviation exceeds the threshold, ensuring that each layer of carton is stacked neatly and vertically, significantly improving the stability of stacking.

[0017] In this invention, the lifting drive cylinder of the palletizing guide alignment mechanism can achieve vertical height adjustment to adapt to cartons and pallets of different thicknesses; the combination of pulley base and movable slide rail allows the mechanism to move freely in the horizontal direction, quickly switch between different workstations, and adapt to production line layout adjustments without reinstalling the equipment.

[0018] This utility model allows for rapid adaptation of the opening and closing dimensions of the carton grippers, the gripping strategy of the palletizing robot arm, and the clamping parameters of the palletizing guide alignment mechanism, reducing equipment modification time and costs, and meeting the diverse packaging needs of multiple industries such as food, home appliances, and electronic products.

[0019] This invention starts with a carton sealing machine. The sealed carton is precisely grasped by the linear movement module and the palletizing robot arm of the palletizing mechanism, and then quickly transported by the main conveyor roller and the carrying pallet of the main conveyor line. Finally, the carton is neatly palletized by the palletizing guide and alignment mechanism, which completely solves the blockage problem caused by insufficient efficiency in the palletizing process and significantly improves the overall capacity of the packaging production line. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0021] Figure 2 This utility model Figure 1 Top view.

[0022] Figure 3 This utility model Figure 2 A schematic diagram of the split structure.

[0023] Figure 4 This utility model Figure 3 A schematic diagram of the split structure.

[0024] Figure 5 This utility model Figure 4 Top view.

[0025] Figure 6 This utility model Figure 3 A magnified view of a portion of the image.

[0026] Figure 7 This utility model Figure 4 A magnified view of a portion of the image.

[0027] In the diagram: 1-Carton sealing machine, 2-Palletizing mechanism, 3-Main conveyor line, 4-Guide frame body, 5-Palletizing guide alignment mechanism;

[0028] 21-Linear movement module, 22-Palletizing robot arm, 23-Carton gripper;

[0029] 31-Main conveyor rollers; 32-Carrying pallet;

[0030] 41-Main support frame, 42-Safety net, 43-Maintenance ladder, 44-Top railing, 45-Internal connecting frame, 46-Moving slide rail;

[0031] 51-Pulley seat, 52-Main frame, 53-Lifting drive cylinder, 54-Limit sensor, 55-Carton tidying board, 56-Mounting seat, 57-Rotating motor, 58-Rotating disk, 59-Transmission pin, 510-Drive adapter seat, 511-Guide shaft seat, 512-Guide shaft, 513-Pattern clamp seat, 514-L-clamp seat. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Please see Figure 1-7 In this embodiment of the utility model, an automatic packaging and palletizing system includes...

[0034] A carton sealing machine 1 is arranged in a rectangular array and has a palletizing mechanism 2 on the front side; a main conveyor line 3 is provided on the front side of the palletizing mechanism 2; a guide frame body 4 is provided on the outer side of one end of the main conveyor line 3; and palletizing guide alignment mechanisms 5 are symmetrically installed on the inner side of the guide frame body 4.

[0035] The palletizing guide alignment mechanism 5 includes a pulley seat 51, which is respectively located on both sides of the upper and lower ends of the main frame 52. The upper end of the main frame 52 is provided with multiple lifting drive cylinders 53 in a rectangular array, and limit sensors 54 are installed at both the upper and lower ends of the main frame 52. Carton alignment plates 55 are symmetrically installed on the left and right sides of the front side of the main frame 52.

[0036] The main frame 52 is equipped with a mounting base 56 at the lower front side, and a rotary motor 57 is mounted on the upper end of the mounting base 56. The lower end of the rotary motor 57 is connected to the rotary disk 58, and a transmission pin 59 is provided on the rotary disk 58.

[0037] The lower end of the transmission pin 59 is connected to the sliding groove provided in the rear side of the drive adapter 510. The rear side of the drive adapter 510 is connected to the lower end of the main frame 52, and the front side is connected to the pallet clamp 513. The rear side of the pallet clamp 513 is symmetrically connected with guide shafts 512.

[0038] By adopting the above technical solution, during use, the rotary motor 57 drives the pallet clamp 513 and L clamp 514 through the rotary disk 58 and the transmission pin 59 to accurately clamp the pallet 32. With the sliding constraint of the guide shaft 512 and the guide shaft seat 511, the stability of the pallet and carton in the lateral and longitudinal directions is ensured. The limit sensor 54 monitors the position in real time. Once the deviation exceeds the threshold, an alarm is triggered and automatic correction is performed to ensure that each layer of carton is stacked neatly and vertically, which significantly improves the stability of palletizing.

[0039] In this embodiment, the guide shaft 512 is slidably connected to the guide shaft seat 511 which is symmetrically installed at the lower end of the main frame 52; the tray clamp 513 is symmetrically installed with L clamp 514 on the front side.

[0040] The multiple pulley seats 51 are slidably connected to the movable slide rail 46, which is symmetrically arranged on the inner connecting frame 45. The outer side of the inner connecting frame 45 is connected to the main support frame 41.

[0041] By adopting the above technical solution, the lifting drive cylinder 53 of the palletizing guide alignment mechanism 5 can achieve vertical height adjustment to adapt to cartons and pallets of different thicknesses; the combination of pulley seat 51 and moving slide rail 46 enables the mechanism to move freely in the horizontal direction, quickly switch between different workstations, and adapt to production line layout adjustments without reinstalling the equipment.

[0042] In this embodiment, a safety net 42 is installed on the main support frame 41, and an inspection ladder 43 is installed on one side, while a top guardrail 44 is installed at the top. The upper ends of the multiple lifting drive cylinders 53 arranged in a rectangular array are connected to the lower surface of the top guardrail 44.

[0043] The inner side of the main support frame 41 is connected to one end of the main conveyor roller 31, and the main conveyor roller 31 is provided with multiple carrying trays 32; a linear motion module 21 is provided on one side of the main conveyor roller 31, the upper end of the linear motion module 21 is connected to the palletizing robot arm 22, and the end of the palletizing robot arm 22 is equipped with a carton gripper 23.

[0044] By adopting the above technical solutions, the opening and closing dimensions of the carton gripper 23, the gripping strategy of the palletizing robot arm 22, and the clamping parameters of the palletizing guide alignment mechanism 5 can be quickly adapted, reducing equipment modification time and costs, and meeting the diverse packaging needs of multiple industries such as food, home appliances, and electronic products.

[0045] Starting with the carton sealing machine 1, the sealed carton is precisely grasped by the linear movement module 21 and the palletizing robot arm 22 of the palletizing mechanism 2, and then quickly transported by the main conveyor roller 31 and the carrying pallet 32 ​​of the main conveyor line 3. Finally, the carton is neatly palletized by the palletizing guide alignment mechanism 5, which completely solves the blockage problem caused by insufficient efficiency in the palletizing process and significantly improves the overall capacity of the packaging production line.

[0046] The working principle of this utility model is as follows: During use, the rotary motor 57 drives the pallet clamp 513 and L-shaped clamp 514 through the rotary disk 58 and the transmission pin 59 to accurately clamp the pallet 32. With the sliding constraint of the guide shaft 512 and the guide shaft seat 511, the stability of the pallet and carton in the lateral and longitudinal directions is ensured. The limit sensor 54 monitors the position in real time. Once the deviation exceeds the threshold, an alarm is triggered and automatic correction is performed to ensure that each layer of carton is stacked neatly and vertically, which significantly improves the stacking stability.

[0047] The lifting drive cylinder 53 of the palletizing guide alignment mechanism 5 can achieve vertical height adjustment to adapt to cartons and pallets of different thicknesses; the combination of pulley base 51 and moving slide rail 46 allows the mechanism to move freely in the horizontal direction, quickly switch between different workstations, and adapt to production line layout adjustments without reinstalling the equipment.

[0048] The opening and closing dimensions of the carton gripper 23, the gripping strategy of the palletizing robot arm 22, and the clamping parameters of the palletizing guide alignment mechanism 5 are quickly adapted, reducing equipment modification time and costs, and meeting the diverse packaging needs of multiple industries such as food, home appliances, and electronic products.

[0049] Starting with the carton sealing machine 1, the sealed carton is precisely grasped by the linear movement module 21 and the palletizing robot arm 22 of the palletizing mechanism 2, and then quickly transported by the main conveyor roller 31 and the carrying pallet 32 ​​of the main conveyor line 3. Finally, the carton is neatly palletized by the palletizing guide alignment mechanism 5, which completely solves the blockage problem caused by insufficient efficiency in the palletizing process and significantly improves the overall capacity of the packaging production line.

[0050] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0051] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style of the specification is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An automatic packaging and palletizing system, characterized in that: include A carton sealing machine (1) is arranged in a rectangular array and has a palletizing mechanism (2) on the front side; a main conveyor line (3) is provided on the front side of the palletizing mechanism (2); a guide frame body (4) is provided on the outer side of one end of the main conveyor line (3); a palletizing guide alignment mechanism (5) is symmetrically installed on the inner side of the guide frame body (4). The palletizing guide alignment mechanism (5) includes a pulley seat (51), which is respectively located on both sides of the upper and lower ends of the main frame (52). The upper end of the main frame (52) is provided with multiple lifting drive cylinders (53) in a rectangular array, and limit sensors (54) are installed at both the upper and lower ends of the main frame (52). Carton alignment plates (55) are symmetrically installed on the front side of the main frame (52).

2. The automatic packaging and palletizing system according to claim 1, characterized in that: The main frame (52) is equipped with a mounting base (56) at the lower front side, and a rotary motor (57) is installed at the upper end of the mounting base (56). The lower end of the rotary motor (57) is connected to the rotating disk (58), and a transmission pin (59) is provided on the rotating disk (58).

3. The automatic packaging and palletizing system according to claim 2, characterized in that: The lower end of the transmission pin (59) is connected to the slide groove provided in the rear side of the drive adapter (510). The rear side of the drive adapter (510) is connected to the lower end of the main frame (52), and the front side is connected to the pallet clamp (513). The rear side of the pallet clamp (513) is symmetrically connected with guide shafts (512).

4. The automatic packaging and palletizing system according to claim 3, characterized in that: The guide shaft (512) is slidably connected to the guide shaft seat (511) which is symmetrically installed at the lower end of the main frame (52); the tray clamp (513) is symmetrically installed with L clamps (514) on the front side.

5. The automatic packaging and palletizing system according to claim 1, characterized in that: The multiple pulley seats (51) are slidably connected to the movable slide rail (46), which is symmetrically arranged on the inner connecting frame (45). The outer side of the inner connecting frame (45) is connected to the main support frame (41).

6. The automatic packaging and palletizing system according to claim 5, characterized in that: The main support frame (41) is equipped with a safety net (42), and a maintenance ladder (43) is installed on one side, while a top guardrail (44) is installed at the top. The upper ends of the multiple lifting drive cylinders (53) arranged in a rectangular array are connected to the lower surface of the top guardrail (44).

7. The automatic packaging and palletizing system according to claim 6, characterized in that: The inner side of the main support frame (41) is connected to one end of the main conveyor roller (31), and multiple carrying trays (32) are provided on the main conveyor roller (31); a linear motion module (21) is provided on one side of the main conveyor roller (31), the upper end of the linear motion module (21) is connected to the palletizing robot arm (22), and a carton gripper (23) is installed at the end of the palletizing robot arm (22).

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