Glass dispensing system
By using a combination of a first weighing unit and a second weighing unit in the glass feeding system, the problem of difficulty in controlling the amount of material added was solved, thereby improving the stability of glass production and the yield rate.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- PINGHU KIBING GLASS CO LTD
- Filing Date
- 2025-07-29
- Publication Date
- 2026-07-14
AI Technical Summary
Existing glass feeding systems struggle to accurately control the amount of various materials added, resulting in a high rate of defective products.
Each material is weighed sequentially using a first weighing unit and a second weighing unit. The combination of a batching device, a weighing device, a conveying device, and a control device ensures accurate feeding of materials and precise control of the amount added.
This improved the stability and yield of glass production and ensured the accuracy of material proportions.
Smart Images
Figure CN224492959U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glass material preparation technology, and in particular to a glass material delivery system. Background Technology
[0002] Quartz sand, borax, sodium nitrate, feldspar, potassium carbonate, and other raw materials are required for the production of glass products. During production, these raw materials need to be mixed and blended in specific proportions. However, existing glass feeding systems have significant deviations in batching accuracy, making it difficult to precisely control the amount of each material added. If the accuracy of the batching ratio is not properly controlled, it will ultimately result in a high defect rate in the finished product. Utility Model Content
[0003] The main objective of this invention is to propose a glass feeding system that uses a first weighing unit and a second weighing unit to weigh each material sequentially, thereby ensuring accurate feeding, accurately controlling the amount of each material added, and improving the stability of glass production.
[0004] To achieve the above objectives, the glass feeding system proposed in this utility model includes:
[0005] A dispensing device having multiple dispensing components for dispensing different materials;
[0006] A weighing device, comprising a plurality of first weighing units and a plurality of second weighing units, each first weighing unit being used to measure the weight of the material entering each of the batching components, and each second weighing unit being disposed below each of the batching components for receiving the material flowing out of each of the batching components and weighing the material.
[0007] A conveying device, wherein the conveying device is used to receive the material weighed by multiple second weighing units and convey it to the kiln head silo; and
[0008] A control device electrically connected to each of the batching components, each of the first weighing units, each of the second weighing units, and the conveying device.
[0009] In one embodiment, each of the batching components includes a batching bin and a weighing buffer bin. The batching bin is located above the weighing buffer bin. A first weighing unit is located on the inner peripheral wall of the weighing buffer bin to weigh the material entering the weighing buffer bin. A second weighing unit is located at the outlet of the weighing buffer bin.
[0010] In one embodiment, the first weighing unit is a weighing sensor, and at least three of the weighing sensors are spaced apart on the inner peripheral wall of the weighing buffer chamber.
[0011] And / or, the second weighing unit is an electronic scale assembly.
[0012] In one embodiment, the glass feeding system further includes a feeding device, wherein multiple feeding devices are provided, each feeding device is located at the outlet of each weighing buffer chamber to drive the material to move from the outlet toward the second weighing unit, and the control device is electrically connected to the feeding device.
[0013] In one embodiment, each of the ingredient bins is further provided with a feeding device at its outlet, and each of the weighing sensors is further provided in each of the ingredient bins.
[0014] In one embodiment, the feeding device is either a vibrating feeder or a screw conveyor.
[0015] In one embodiment, the glass feeding system further includes multiple vibrators;
[0016] And / or, each of the ingredient bins is equipped with each of the rappers;
[0017] And / or, each of the weighing buffer chambers is provided with each of the rappers.
[0018] In one embodiment, the glass feeding system further includes a mixer for receiving a portion of the material conveyed by the conveying device and for mixing a portion of the material in a dry-wet manner.
[0019] In one embodiment, the conveying device includes a first belt group and a second belt group, wherein the first belt group is used to convey a portion of the material flowing out of the batching component to the mixer, and the second belt group is used to convey the broken glass flowing out of the batching component to the kiln head hopper.
[0020] In one embodiment, the conveying device further includes a third belt assembly for conveying the material flowing out of the mixer and the broken glass flowing out of the second belt assembly to the kiln head hopper.
[0021] The technical solution of this utility model uses a first weighing unit and a second weighing unit to weigh each material sequentially, so as to ensure accurate feeding of materials, achieve accurate control of the amount of various materials added, and improve the stability of glass production. Attached Figure Description
[0022] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0023] Figure 1 A schematic diagram of an embodiment of the glass feeding system provided by this utility model.
[0024] Explanation of icon numbers:
[0025] 100. Glass feeding system; 1. Batching device; 11. Batching assembly; 111. Batching bin; 112. Weighing buffer bin; 3. Conveying device; 31. First belt group; 32. Second belt group; 33. Third belt group; 4. Feeding device; 5. Vibrator; 6. Mixer; 7. Kiln head hopper.
[0026] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0028] It should be noted that if the embodiments of this utility model involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a specific posture. If the specific posture changes, the directional indicators will also change accordingly.
[0029] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the use of "and / or" or "and / or" throughout the text includes three parallel solutions. For example, "A and / or B" includes solution A, solution B, or a solution where both A and B are satisfied simultaneously. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.
[0030] This invention proposes a glass feeding system, which uses a first weighing unit and a second weighing unit to weigh each material sequentially to ensure accurate feeding, accurately control the amount of each material added, and improve the stability of glass production.
[0031] Please see Figure 1 In one embodiment of this utility model, the glass feeding system 100 includes:
[0032] The dispensing device 1 has multiple dispensing components 11 for dispensing different materials;
[0033] The weighing device includes a plurality of first weighing units and a plurality of second weighing units. Each first weighing unit is used to measure the weight of the material entering each of the feeding components 11. Each second weighing unit is located below each of the feeding components 11 and is used to receive the material flowing out of each of the feeding components 11 and weigh the material.
[0034] Conveying device 3, which receives materials weighed by multiple second weighing units and conveys them to the kiln head silo 7; and
[0035] A control device is electrically connected to each of the batching components 11, each of the first weighing units, each of the second weighing units, and the conveying device 3.
[0036] In this embodiment, the glass feeding system 100 includes a batching device 1, a weighing device, a conveying device 3, and a control device. The batching device 1 has multiple batching components 11 for loading different materials, which can be configured to handle the required materials. The weighing device includes multiple first weighing units and multiple second weighing units. Each first weighing unit is used to measure the weight of the material entering each batching component 11. Each second weighing unit is located below each batching component 11. That is, the second weighing unit is used to receive the material flowing out of the batching component 11 and weigh the material to obtain materials with different proportions. The weighed material flows from the second weighing unit to the conveying device 3. Under the conveying of the conveying device 3, the weighed material can be conveyed to the kiln head hopper 7.
[0037] Meanwhile, the control device is electrically connected to each of the batching components 11, each of the first weighing units, each of the second weighing units and the conveying device 3, so as to accurately control the start and stop of each component, thereby successfully obtaining the appropriate proportion of each material.
[0038] It should be noted that the materials include various auxiliary materials and broken glass. The auxiliary materials include quartz sand, borax, sodium nitrate, feldspar, potassium carbonate, etc.
[0039] In one implementation, please refer to Figure 1 Each of the feeding components 11 includes a feeding bin 111 and a weighing buffer bin 112. The feeding bin 111 is located above the weighing buffer bin 112. The first weighing unit is located on the inner peripheral wall of the weighing buffer bin 112 to weigh the material entering the weighing buffer bin 112. The second weighing unit is located at the outlet of the weighing buffer bin 112. By adopting a feeding method that combines the feeding bin 111 and the weighing buffer bin 112, the continuity and accuracy of feeding are ensured.
[0040] In this embodiment, each batching component 11 includes a batching bin 111 and a weighing buffer bin 112. The batching bin 111 is located above the weighing buffer bin 112. A first weighing unit is located on the inner peripheral wall of the weighing buffer bin 112 to weigh the material entering the weighing buffer bin 112, thereby obtaining the specific weight of the material entering the weighing buffer bin 112 from the batching bin 111. A second weighing unit is located at the outlet of the weighing buffer bin 112. When the material flows out of the outlet of the weighing buffer bin 112 to the conveying device 3, it must be weighed by the second weighing unit to obtain the preset weight of the material. It should be noted that the batching bin 111 has a large capacity to ensure the continuity of material supply, while the weighing buffer bin 112 has a small capacity to facilitate accurate weighing of the material, thereby ensuring the accuracy of material supply.
[0041] In one implementation, please refer to Figure 1 The first weighing unit is a weighing sensor. At least three weighing sensors are spaced apart on the inner peripheral wall of the weighing buffer chamber 112. By setting at least three weighing sensors, the weight change of the material in the batching chamber 111 can be accurately sensed.
[0042] And / or, the second weighing unit is an electronic scale assembly. It should be noted that the electronic scale is a component used in glass batching. The electronic scale assembly includes a feeder, an electronic scale body, and a discharger. The feeder of the electronic scale assembly is used to receive the material flowing out of the batching hopper 111, which is then weighed by the electronic scale body. The discharger is used to discharge the material onto the conveying device 3. The feeder of the electronic scale assembly is located above the electronic scale body, and the discharger is located below the electronic scale body. The electronic scale assembly is prior art, and this application does not limit it.
[0043] In one implementation, please refer to Figure 1 The glass feeding system 100 also includes a feeding device 4, which is provided in multiple ways. Each feeding device 4 is located at the discharge port of each weighing buffer chamber 112 to drive the material to move from the discharge port toward the second weighing unit. The control device is electrically connected to the feeding device 4 to ensure that the weighed material can smoothly enter the conveying device 3 under the feeding of the feeding device 4.
[0044] In this embodiment, the glass feeding system 100 also includes a feeding device 4. Multiple feeding devices 4 are provided, and each feeding device 4 is located at the discharge port of each weighing buffer chamber 112. When the weighing sensor in the weighing buffer chamber 112 senses that the weight of the material has reached the required proportion, the control device acquires the data of the weighing sensor in real time and controls the start and stop of the feeding device 4 according to the data to control the discharge amount of the material so as to ensure accurate feeding.
[0045] In one implementation, please refer to Figure 1 Each of the batching bins 111 is also provided with a feeding device 4 at its outlet, and a weighing sensor is also provided in each of the batching bins 111. Similarly, a feeding device 4 is also provided on each batching bin 111, and a weighing sensor is also provided in the batching bin 111 to sense the material changes in the batching bin 111 in real time. The control device acquires the data from the weighing sensor in real time and controls the start and stop of the feeding device 4 according to the data to control the discharge of material, thereby ensuring that the amount of material entering the weighing buffer bin 112 is within the preset weight range.
[0046] In one implementation, please refer to Figure 1The feeding device 4 can be either a vibrating feeder or a screw conveyor. This configuration ensures the smooth feeding of materials into the batching bin 111 and the weighing buffer bin 112.
[0047] In one implementation, please refer to Figure 1 The glass feeding system 100 also includes a vibrator 5, and multiple vibrators 5 are provided;
[0048] Furthermore, each of the aforementioned ingredient bins 111 is equipped with a 5-type vibrator.
[0049] Furthermore, each of the weighing buffer chambers 112 is equipped with a vibrator 5. Both the batching chamber 111 and the weighing buffer chamber 112 are equipped with vibrators 5 to ensure the smooth transport of materials. It should be noted that the vibrator 5 is prior art, and this application does not impose any limitations on it.
[0050] In one implementation, please refer to Figure 1 The glass feeding system 100 also includes a mixer 6, which is used to receive a portion of the material conveyed by the conveying device 3 and to perform dry and wet mixing on a portion of the material so as to mix the various materials evenly.
[0051] In this embodiment, the glass feeding system 100 also includes a mixer 6, which is located on one side of the conveying device 3 to mix a portion of the material conveyed by the conveying device 3 evenly. Steam and water or other media are introduced into the mixer 6 to ensure that the material is mixed evenly. It should be noted that the mixer 6 is prior art, and this application will not elaborate on it further.
[0052] In one implementation, please refer to Figure 1 The conveying device 3 includes a first belt group 31 and a second belt group 32. The first belt group 31 is used to convey a portion of the material flowing out of the batching component 11 to the mixer 6, and the second belt group 32 is used to convey the broken glass flowing out of the batching component 11 to the kiln head hopper 7, thereby realizing the conveying between the various materials.
[0053] In this embodiment, the conveying device 3 includes a first belt group 31 and a second belt group 32. One side of the first belt group 31 is located below multiple weighing buffer bins 112, and the other side of the first belt group 31 is connected to the mixer 6. That is, under the conveying of the first belt group 31, the materials transported by the multiple weighing buffer bins 112 can enter the mixer 6 in sequence for mixing. At the same time, the second belt group 32 is located below another batching component 11. The crushed glass conveyed by the batching component 11 enters the kiln head hopper 7 under the conveying of the second belt group 32.
[0054] In one implementation, please refer to Figure 1The conveying device 3 also includes a third belt group 33, which is used to convey the material flowing out of the mixer 6 and the broken glass flowing out of the second belt group 32 to the kiln head silo 7. Under the conveying of the third belt group 33, the mixed auxiliary materials and broken glass can be conveyed to the kiln head silo 7 respectively.
[0055] In this embodiment, the conveying device 3 further includes a third belt group 33, which is used to convey the material flowing out of the mixer 6 and the broken glass flowing out of the second belt group 32 to the kiln head hopper 7. That is, one side of the third belt group 33 is connected to the discharge port of the mixer 6, and the other side of the third belt group 33 is connected to the second belt group 32. That is, the mixed material and broken glass are smoothly transported into the kiln head hopper 7 by the third belt group 33. It should be noted that the third belt group 33 is composed of multiple belts. The belts are existing technology and are not limited in this application.
[0056] The above description is merely an exemplary embodiment of the present utility model and does not limit the patent scope of the present utility model. Any equivalent structural transformations made based on the technical concept of the present utility model and the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.
Claims
1. A glass feeding system, characterized in that, The glass feeding system (100) includes: A dispensing device (1) having multiple dispensing components (11) for dispensing different materials; The weighing device includes a plurality of first weighing units and a plurality of second weighing units. Each first weighing unit is used to measure the weight of the material entering each of the batching components (11). Each second weighing unit is located below each of the batching components (11) and is used to receive the material flowing out of each of the batching components (11) and weigh the material. Conveying device (3), the conveying device (3) being used to receive materials weighed by multiple second weighing units and convey them to the kiln head silo (7); and A control device electrically connected to each of the batching components (11), each of the first weighing units, each of the second weighing units, and the conveying device (3).
2. The glass feeding system as described in claim 1, characterized in that, Each of the batching components (11) includes a batching bin (111) and a weighing buffer bin (112). The batching bin (111) is located above the weighing buffer bin (112). A first weighing unit is located on the inner peripheral wall of the weighing buffer bin (112) to weigh the material entering the weighing buffer bin (112). A second weighing unit is located at the outlet of the weighing buffer bin (112).
3. The glass feeding system as described in claim 2, characterized in that, The first weighing unit is a weighing sensor, and at least three of the weighing sensors are spaced apart on the inner peripheral wall of the weighing buffer chamber (112); And / or, the second weighing unit is an electronic scale assembly.
4. The glass feeding system as described in claim 3, characterized in that, The glass feeding system (100) further includes a feeding device (4), which is provided in multiple ways. Each feeding device (4) is located at the outlet of each weighing buffer chamber (112) to drive the material to move from the outlet toward the second weighing unit. The control device is electrically connected to the feeding device (4).
5. The glass feeding system as described in claim 4, characterized in that, Each of the batching bins (111) is further provided with a feeding device (4) at its outlet, and each of the weighing sensors is also provided in each batching bin.
6. The glass feeding system as described in claim 5, characterized in that, The feeding device (4) is either a vibrating feeder or a screw conveyor.
7. The glass feeding system according to any one of claims 2 to 6, characterized in that, The glass feeding system (100) also includes a vibrator (5), which is provided in multiple units; And / or, each of the ingredient bins (111) is provided with each of the rappers; And / or, each of the weighing buffer chambers (112) is provided with each of the rappers (5).
8. The glass feeding system according to any one of claims 1 to 6, characterized in that, The glass feeding system (100) further includes a mixer (6), which is used to receive a portion of the material conveyed by the conveying device (3) and to mix a portion of the material in a dry and wet manner.
9. The glass feeding system as described in claim 8, characterized in that, The conveying device (3) includes a first belt group (31) and a second belt group (32). The first belt group (31) is used to convey a portion of the material flowing out of the batching component (11) to the mixer (6), and the second belt group (32) is used to convey the broken glass flowing out of the batching component (11) to the kiln head hopper (7).
10. The glass feeding system as described in claim 9, characterized in that, The conveying device (3) further includes a third belt group (33), which is used to convey the material flowing out of the mixer (6) and the broken glass flowing out of the second belt group to the kiln head silo (7).