Environment-friendly device for a tyre-mounted reclaimer

By installing a dust collection and cleaning structure on the muck loader, and utilizing an exhaust fan and a motor-driven rotating structure, the problem of dust pollution during muck loader operation is solved, achieving effective dust collection and cleaning, and protecting the environment and the health of operators.

CN224493008UActive Publication Date: 2026-07-14XIANGYANG XINDA MASCH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XIANGYANG XINDA MASCH CO LTD
Filing Date
2025-09-15
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

The dust raised by the muck loader during operation pollutes the environment and endangers the health of the workers.

Method used

An environmentally friendly tire-type muck loader device was designed, comprising a dust suction structure, a cleaning structure, and a rotating structure. The device utilizes a fan to generate negative pressure, which draws in dust through a suction pipe and collects it in a collection box. The cleaning structure uses a cleaning brush and a baffle to prevent dust from entering the dustproof net. The rotating structure uses a motor to drive gears to rotate the cleaning brush and the baffle synchronously for cleaning.

Benefits of technology

It effectively collects and cleans up the dust raised during the slag removal process, preventing dust pollution of the environment, improving dust collection efficiency, and protecting the health of the workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of tyre type scrapers environmental protection device, including scraper conveying device, the scraper conveying device is fixedly provided with scraper mechanical grab, further include: dust extraction structure, the dust extraction structure is arranged on scraper mechanical grab. By air extraction fan, produce negative pressure, so that the dust extraction pipe of two sides carries out dust extraction, it is convenient to better collect the dust raised in the process of scraping, avoid dust to escape in air pollution environment, by motor rotation drives two rotating gears rotation, two rotating gears drive two rotating ring frame synchronous rotation, two rotating ring frame rotation drives cleaning brush and baffle two synchronous rotation, it is convenient to better clean the dust on dust screen, avoid dust to accumulate on dust screen, affect dust extraction efficiency of dust extraction structure.
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Description

Technical Field

[0001] This utility model relates to the technical field of tire-mounted muck loaders, and specifically to an environmental protection device for tire-mounted muck loaders. Background Technology

[0002] A tire-mounted muck loader is a type of engineering machinery that uses a tire-mounted walking device. It is mainly used for the continuous loading of blocky solid materials (such as stone chips and coal), and features high mobility, adaptability, and convenient maintenance. Its core function is to integrate the processes of excavation, loading, conveying, and unloading, and it is widely used in mines, tunnels, construction sites, and other scenarios.

[0003] During the muck-loading process, muck loaders typically generate a large amount of dust. This dust, released into the air, pollutes the surrounding environment and endangers the health of the workers. Therefore, effectively collecting the dust generated during muck-loading and preventing it from polluting the environment is a crucial issue that needs to be addressed in the design of environmental protection devices for tire-mounted muck loaders. Utility Model Content

[0004] This invention provides an environmentally friendly device for a tire-type muck loader to address the problem of dust pollution caused by dust generated during muck removal operations.

[0005] This utility model solves the above-mentioned technical problems through the following technical solutions:

[0006] This utility model provides an environmentally friendly device for a tire-mounted muck loader, including a muck loader conveying device, on which a mechanical grabber for the muck loader is fixedly installed, and further including:

[0007] A dust-collecting structure is installed on the mechanical gripper of the slag remover.

[0008] A cleaning structure is provided on the dust collection structure;

[0009] A rotating structure is provided on one side of the cleaning structure, which drives the cleaning structure to rotate and clean.

[0010] Preferably, two fixing plates are fixedly connected to the top side wall of the muck loader conveying device.

[0011] In this technical solution, the fixing plate provides auxiliary support for the suction pipe.

[0012] Preferably, the dust collection structure includes a collection shell, dust collection pipes, support plates, a collection box, and a handle frame. The collection shell is fixedly connected to the top side wall of the mechanical grab fixed end of the slag remover. Two support plates are fixedly connected to the bottom side wall of the collection shell. The two support plates are fixedly connected to the side wall of the mechanical grab fixed end of the slag remover. A collection box is slidably connected to the bottom inner side wall of the collection shell. A handle frame is fixedly connected to the side wall of the collection box. Two dust collection pipes are fixedly connected to the side walls on both sides of the collection shell. The other ends of the two dust collection pipes are fixedly connected to the side wall of the fixed plate.

[0013] In this technical solution, the suction pipes on both sides suck up the dust raised during the slag removal process and draw it into the collection housing, where it falls into the collection box for collection. The collection box can be moved by pulling the handle frame, allowing it to leave the collection housing for cleaning.

[0014] Preferably, the dust collection structure includes a ventilation duct, an exhaust fan, a fixed circular plate, and a dustproof net. The ventilation duct is fixedly connected to the top side wall of the collection housing. The exhaust fan and two dustproof nets are fixedly connected to the inner side wall of the ventilation duct. The two dustproof nets are located on both sides of the exhaust fan. A fixed circular plate is fixedly connected to the middle of the side wall of the two dustproof nets.

[0015] In this technical solution, the exhaust fan draws air and generates negative pressure, causing the suction pipes on both sides to suck up dust. Dustproof nets are placed on both sides of the exhaust fan to prevent dust from entering the exhaust fan.

[0016] Preferably, a baffle plate is fixedly connected to the inner side wall of the collection housing, and a baffle ring frame is fixedly connected to the top side wall of the collection housing.

[0017] In this technical solution, the shielding plate and the shielding ring shield the rotating gear and the rotating tooth groove to prevent dust from affecting the meshing of the rotating gear and the rotating tooth groove.

[0018] Preferably, the cleaning structure includes a rotating ring frame, a fixed rod, a cleaning brush, a second baffle plate, and a second rotating rod. The rotating ring frame is rotatably connected to the side walls of the top and bottom of the ventilation duct, respectively. A fixed rod is fixedly connected to the side wall of the rotating ring frame. A cleaning brush and a second rotating rod are fixedly connected to the side wall of the fixed rod. The second rotating rod is rotatably connected to the side wall of the second baffle plate, and the other end of the second rotating rod is fixedly connected to the second baffle plate.

[0019] In this technical solution, the rotating ring frame rotates, causing the fixed rod to rotate. The fixed rod then drives the cleaning brush and the second rotating rod to rotate. The second rotating rod then drives the second baffle plate to rotate, so that the cleaning brush and the second baffle plate rotate synchronously.

[0020] Preferably, the second shield and the cleaning brush are respectively attached to the side walls on both sides of the dustproof net.

[0021] In this technical solution, the cleaning brush cleans the dustproof net while rotating, and the second baffle plate covers the dustproof net at the cleaning point during the cleaning process to prevent the dust from entering the inside of the dustproof net during cleaning.

[0022] Preferably, a limiting ring is fixedly connected to the side wall of the second rotating rod, the limiting ring is located between the fixed rod and the dustproof net, the side wall of the rotating ring frame is provided with a rotating tooth groove, and the rotating ring frame is respectively attached to the side wall of the first shielding plate and the shielding ring frame.

[0023] In this technical solution, the limiting ring supports the fixed rod to prevent the fixed rod from moving.

[0024] Preferably, the rotating structure includes a motor, a rotating rod, and rotating gears. The motor is fixedly connected to the top inner side wall of the shielding ring frame. The rotating end of the motor is fixedly connected to the rotating rod. The rotating rod is rotatably connected to the top side wall of the collecting shell. Two rotating gears are fixedly connected to the side wall of the rotating rod.

[0025] In this technical solution, the rotation of the motor drives the first rotating rod to rotate, and the first rotating rod drives two rotating gears to rotate.

[0026] Preferably, the two rotating gears and rotating tooth grooves mesh with each other.

[0027] In this technical solution, the rotating gear rotates within the rotating tooth groove, driving the two rotating ring frames to rotate synchronously.

[0028] Based on common knowledge in the field, the above-mentioned preferred conditions can be combined arbitrarily to obtain various preferred embodiments of this utility model.

[0029] The positive and progressive effects of this utility model are as follows:

[0030] 1. The exhaust fan creates negative pressure, which causes the suction pipes on both sides to suck up the dust raised during the slag removal process. The dust then falls into the collection box for collection, which facilitates the collection of dust raised during the slag removal process and prevents dust from escaping into the air and polluting the environment.

[0031] 2. The motor drives two rotating gears to rotate within their tooth grooves, which in turn drive two rotating ring frames to rotate synchronously. The rotation of these ring frames, in turn, causes the cleaning brush and the second baffle plate to rotate synchronously. During this rotation, the cleaning brush cleans the dust filter, while the second baffle plate shields the dust filter at the cleaning point, preventing dust from entering the inside of the dust filter during cleaning. This facilitates better cleaning of the dust filter and prevents dust accumulation, which would otherwise affect the suction efficiency of the vacuum system. Attached Figure Description

[0032] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model.

[0033] Figure 2 This is a schematic diagram of the internal structure of the dust collection structure of this utility model.

[0034] Figure 3 This is a top view of the internal structure of the dust collection structure of this utility model.

[0035] Explanation of reference numerals in the attached figures

[0036] 1. Slag Loader Conveying Device; 2. Slag Loader Mechanical Grab; 3. Dust Collection Structure; 301. Collection Shell; 302. Dust Suction Pipe; 303. Support Plate; 304. Collection Box; 305. Handle Frame; 311. Ventilation Dust Pipe; 312. Exhaust Fan; 313. Fixed Circular Plate; 314. Dustproof Net; 4. Baffle Plate I; 5. Baffle Ring Frame; 6. Rotating Structure; 601. Motor; 602. Rotating Rod I; 603. Rotating Gear; 7. Cleaning Structure; 701. Rotating Ring Frame; 702. Fixed Rod; 703. Cleaning Brush; 704. Baffle Plate II; 705. Rotating Rod II; 711. Restriction Ring; 712. Rotating Gear Groove; 8. Fixed Plate. Detailed Implementation

[0037] The present invention will be further illustrated by way of embodiments below, but the present invention is not limited to the scope of the embodiments described herein.

[0038] like Figure 1-3 As shown, an environmental protection device for a tire-mounted muck loader includes a muck loader conveying device 1, on which a muck loader mechanical grabber 2 is fixedly installed, and further includes:

[0039] Dust suction structure 3 is installed on the mechanical grabber 2 of the slag remover;

[0040] Cleaning structure 7 is disposed on the dust suction structure 3;

[0041] A rotating structure 6 is disposed on one side of the cleaning structure 7, and the rotating structure 6 drives the cleaning structure 7 to rotate and clean.

[0042] Two fixing plates 8 are fixedly connected to the top side wall of the muck loader conveying device 1.

[0043] The fixing plate 8 provides auxiliary support for the suction pipe 302.

[0044] The dust collection structure 3 includes a collection housing 301, a dust collection pipe 302, a support plate 303, a collection box 304, and a handle bracket 305. The collection housing 301 is fixedly connected to the top side wall of the fixed end of the mechanical grab 2 of the slag remover. Two support plates 303 are fixedly connected to the bottom side wall of the collection housing 301. The two support plates 303 are fixedly connected to the side wall of the fixed end of the mechanical grab 2 of the slag remover. The collection box 304 is slidably connected to the bottom inner side wall of the collection housing 301. The handle bracket 305 is fixedly connected to the side wall of the collection box 304. Two dust collection pipes 302 are fixedly connected to the side walls on both sides of the collection housing 301. The other ends of the two dust collection pipes 302 are fixedly connected to the side wall of the fixed plate 8.

[0045] The suction pipes 302 on both sides suck up the dust raised during the scraping process and draw it into the collection housing 301, where it falls into the collection box 304 for collection. The collection box 304 can be moved by pulling the handle 305, so that the collection box 304 can be separated from the collection housing 301 for cleaning.

[0046] The dust collection structure 3 includes a ventilation duct 311, an exhaust fan 312, a fixed circular plate 313, and a dustproof net 314. The ventilation duct 311 is fixedly connected to the top side wall of the collection housing 301. The exhaust fan 312 and two dustproof nets 314 are fixedly connected to the inner side wall of the ventilation duct 311. The two dustproof nets 314 are located on both sides of the exhaust fan 312. The fixed circular plate 313 is fixedly connected to the middle of the side wall of the two dustproof nets 314.

[0047] The exhaust fan 312 draws air and generates negative pressure, causing the suction pipes 302 on both sides to suck up dust. The dustproof net 314 covers both sides of the exhaust fan 312 to prevent dust from entering the exhaust fan 312.

[0048] A baffle plate 4 is fixedly connected to the inner side wall of the collection housing 301, and a baffle ring frame 5 is fixedly connected to the top side wall of the collection housing 301.

[0049] The shielding plate 4 and the shielding ring 5 shield the rotating gear 603 and the rotating tooth groove 712 to prevent dust from affecting the meshing of the rotating gear 603 and the rotating tooth groove 712.

[0050] The cleaning structure 7 includes a rotating ring frame 701, a fixed rod 702, a cleaning brush 703, a second baffle plate 704, and a second rotating rod 705. The rotating ring frame 701 is rotatably connected to the side walls of the top and bottom of the ventilation duct 311. The fixed rod 702 is fixedly connected to the side wall of the rotating ring frame 701. The cleaning brush 703 and the second rotating rod 705 are fixedly connected to the side wall of the fixed rod 702. The second rotating rod 705 is rotatably connected to the side wall of the second baffle plate 704. The other end of the second rotating rod 705 is fixedly connected to the second baffle plate 704.

[0051] The rotating ring frame 701 rotates, causing the fixed rod 702 to rotate. The fixed rod 702 drives the cleaning brush 703 and the rotating rod 705 to rotate. The rotating rod 705 drives the baffle plate 704 to rotate, so that the cleaning brush 703 and the baffle plate 704 rotate synchronously.

[0052] The shielding plate 704 and the cleaning brush 703 are respectively attached to the side walls on both sides of the dustproof net 314.

[0053] The cleaning brush 703 cleans the dustproof net 314 during rotation, and the baffle plate 704 blocks the dustproof net 314 at the cleaning point during the cleaning process of the cleaning brush 703 to prevent the dust from entering the inside of the dustproof net 314 during cleaning.

[0054] A limiting ring 711 is fixedly connected to the side wall of the rotating rod 705. The limiting ring 711 is located between the fixed rod 702 and the dustproof net 314. A rotating tooth groove 712 is provided on the side wall of the rotating ring frame 701. The rotating ring frame 701 is attached to the side walls of the shielding plate 4 and the shielding ring frame 5 respectively.

[0055] The limiting ring 711 supports the fixed rod 702 to prevent the fixed rod 702 from moving.

[0056] The rotating structure 6 includes a motor 601, a rotating rod 602, and rotating gears 603. The motor 601 is fixedly connected to the top inner wall of the shielding ring frame 5. The rotating end of the motor 601 is fixedly connected to the rotating rod 602. The rotating rod 602 is rotatably connected to the top side wall of the collecting housing 301. Two rotating gears 603 are fixedly connected to the side wall of the rotating rod 602.

[0057] The rotation of motor 601 drives the rotation rod 602 to rotate, and the rotation rod 602 drives the two rotating gears 603 to rotate.

[0058] The two rotating gears 603 and rotating tooth grooves 712 mesh with each other.

[0059] The rotating gear 603 rotates within the rotating tooth groove 712, driving the two rotating ring frames 701 to rotate synchronously.

[0060] In use, all electrical components mentioned in this application are connected to an external power supply and control switch. When the mechanical grabber 2 of the slag remover is working, the exhaust fan 312 draws air and generates negative pressure, causing the dust suction pipes 302 on both sides to suck up the dust raised during slag removal and draw it into the collection housing 301, where it falls into the collection box 304 for collection. This facilitates better collection of dust raised during slag removal and prevents dust from escaping into the air and polluting the environment. The dustproof net 314 covers both sides of the exhaust fan 312 to prevent dust from entering the exhaust fan 312.

[0061] The rotation of motor 601 drives the rotation rod 602 to rotate, which in turn drives two rotating gears 603 to rotate. The two rotating gears 603 rotate within the rotating tooth groove 712, causing the two rotating ring frames 701 to rotate synchronously. The rotation of the two rotating ring frames 701 drives the two fixed rods 702 to rotate, which in turn drives the two cleaning brushes 703 and the rotation rod 705 to rotate. The rotation rod 705 drives the baffle plate 704 to rotate, so that the cleaning brushes 703 and the baffle plate 704 rotate synchronously. During the rotation, the cleaning brushes 703 clean the dustproof net 314. During the cleaning process, the baffle plate 704 blocks the dustproof net 314 at the cleaning point, preventing dust from entering the inside of the dustproof net 314. This facilitates better cleaning of the dust on the dustproof net 314 and prevents dust from accumulating on the dustproof net 314, which would affect the dust collection efficiency of the suction structure 3.

[0062] This utility model is not limited to the above-described embodiments. Any changes in its shape or structure fall within the protection scope of this utility model. The protection scope of this utility model is defined by the appended claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principles and essence of this utility model, but all such changes and modifications fall within the protection scope of this utility model.

Claims

1. An environmental protection device for a tire-mounted muck loader, comprising a muck loader conveying device (1), wherein a muck loader mechanical grabber (2) is fixedly installed on the muck loader conveying device (1), characterized in that, Also includes: A dust-collecting structure (3) is installed on the mechanical grabber (2) of the slag remover; Cleaning structure (7), the cleaning structure (7) is disposed on the dust suction structure (3); A rotating structure (6) is provided on one side of the cleaning structure (7), and the rotating structure (6) drives the cleaning structure (7) to rotate and clean.

2. The environmental protection device for a tire-mounted muck loader as described in claim 1, characterized in that: Two fixing plates (8) are fixedly connected to the top side wall of the muck loader conveying device (1).

3. The environmental protection device for a tire-mounted muck loader as described in claim 1, characterized in that: The dust collection structure (3) includes a collection shell (301), a dust collection pipe (302), a support plate (303), a collection box (304), and a handle frame (305). The collection shell (301) is fixedly connected to the top side wall of the fixed end of the slag remover mechanical grab (2). Two support plates (303) are fixedly connected to the bottom side wall of the collection shell (301). The two support plates (303) are fixedly connected to the side wall of the fixed end of the slag remover mechanical grab (2). A collection box (304) is slidably connected to the bottom inner side wall of the collection shell (301). A handle frame (305) is fixedly connected to the side wall of the collection box (304). Two dust collection pipes (302) are fixedly connected to the side walls on both sides of the collection shell (301). The other end of the two dust collection pipes (302) is fixedly connected to the side wall of the fixed plate (8).

4. The environmental protection device for a tire-mounted muck loader as described in claim 3, characterized in that: The dust collection structure (3) includes a ventilation duct (311), an exhaust fan (312), a fixed circular plate (313), and a dustproof net (314). The ventilation duct (311) is fixedly connected to the top side wall of the collection housing (301). The exhaust fan (312) and two dustproof nets (314) are fixedly connected to the inner side wall of the ventilation duct (311). The two dustproof nets (314) are located on both sides of the exhaust fan (312). A fixed circular plate (313) is fixedly connected to the middle of the side wall of the two dustproof nets (314).

5. The environmental protection device for a tire-mounted muck loader as described in claim 3, characterized in that: A baffle plate (4) is fixedly connected to the inner side wall of the collection housing (301), and a baffle ring frame (5) is fixedly connected to the top side wall of the collection housing (301).

6. The environmental protection device for a tire-mounted muck loader as described in claim 1, characterized in that: The cleaning structure (7) includes a rotating ring frame (701), a fixed rod (702), a cleaning brush (703), a second baffle plate (704), and a second rotating rod (705). The rotating ring frame (701) is rotatably connected to the top and bottom side walls of the ventilation duct (311). The fixed rod (702) is fixedly connected to the side wall of the rotating ring frame (701). The cleaning brush (703) and the second rotating rod (705) are fixedly connected to the side wall of the fixed rod (702). The second rotating rod (705) is rotatably connected to the side wall of the second baffle plate (704). The other end of the second rotating rod (705) is fixedly connected to the second baffle plate (704).

7. The environmental protection device for a tire-mounted muck loader as described in claim 6, characterized in that: The second shield (704) and the cleaning brush (703) are respectively attached to the side walls on both sides of the dustproof net (314).

8. The environmental protection device for a tire-mounted muck loader as described in claim 6, characterized in that: A limiting ring (711) is fixedly connected to the side wall of the rotating rod (705). The limiting ring (711) is located between the fixed rod (702) and the dustproof net (314). A rotating tooth groove (712) is provided on the side wall of the rotating ring frame (701). The rotating ring frame (701) is attached to the side wall of the first shielding plate (4) and the shielding ring frame (5) respectively.

9. The environmental protection device for a tire-mounted muck loader as described in claim 1, characterized in that: The rotating structure (6) includes a motor (601), a rotating rod (602), and a rotating gear (603). The motor (601) is fixedly connected to the top inner wall of the shielding ring frame (5). The rotating end of the motor (601) is fixedly connected to the rotating rod (602). The rotating rod (602) is rotatably connected to the top side wall of the collecting shell (301). Two rotating gears (603) are fixedly connected to the side wall of the rotating rod (602).

10. The environmental protection device for a tire-mounted muck loader as described in claim 9, characterized in that: The two rotating gears (603) and rotating tooth grooves (712) mesh with each other.