High-efficiency protective coreless winding film wrapping machine

By installing a movable shield and a linked mechanical braking function on the coreless winding film machine, the problem of operator injury under the high-speed rotating take-up roller is solved, achieving a highly efficient safety protection effect.

CN224493072UActive Publication Date: 2026-07-14KUNSHAN QUANSHENG GLASS PRODUCTS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
KUNSHAN QUANSHENG GLASS PRODUCTS CO LTD
Filing Date
2025-09-04
Publication Date
2026-07-14

Smart Images

  • Figure CN224493072U_ABST
    Figure CN224493072U_ABST
Patent Text Reader

Abstract

The utility model discloses a kind of high-efficiency protective coreless winding film winding machine, including body, the inside transmission connection of body has winding roller, the both sides of body are movably connected with swing bar through pin shaft, swing bar is extended to the top of body on the side away from body, the side fixedly connected with shielding cover of swing bar away from body is located at the top of body, the back of body is provided with transmission structure, transmission structure can control shielding cover opening and closing, transmission structure includes vertical plate fixedly connected in the back of body, the surface of vertical plate is fixedly connected with transmission motor, the output end of transmission motor is fixedly connected with screw rod, the surface of screw rod is threadedly connected with screw sleeve. The utility model can completely cover the winding roller area of high-speed rotation when needed by setting movable shielding cover, form reliable physical barrier, effectively prevent operator's limbs, clothing or tool from being wound into rotating component, significantly reduce the incidence of personal injury accident.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the technical field of coreless winding film machines, specifically a high-efficiency protective coreless winding film machine. Background Technology

[0002] Coreless winding film machine is a device specifically designed to wind plastic film into rolls without using traditional rigid paper tubes or plastic tubes as inner cores during the winding process.

[0003] For example, patent application number 202220313574.4 published on the China Patent Network, entitled "Automatic Control Anti-deviation Correction Mechanism for Tube Rolling Machine," includes a mounting plate with side plates on one side of the mounting plate. A guide groove is formed at the lower end of each side plate, and a limiting block is located within the guide groove. A shaft is positioned between the two limiting blocks, and a support structure is mounted on the shaft. The lower side of each limiting block, away from the shaft, is fixedly connected to a first hydraulic cylinder. A motor is fixedly mounted on the upper side of the side plate, and the motor's rotation shaft passes through the side plate and is fixedly connected to a guide roller shaft. Second hydraulic cylinders are located on both sides of the guide roller shaft on the side plate, and the stroke ends of the second hydraulic cylinders are fixedly connected to limiting rings, which are sleeved on the outside of the guide roller shaft. This correction mechanism has a simple structure, is easy to operate, and has strong versatility. It can limit the movement of raw materials of different sizes, with a significant correction effect, effectively improving the production quality of the correction mechanism.

[0004] However, the winding end of existing tube winding machines is directly exposed to the external environment. During the high-speed rotation of the tube winding machine, operators who are close to the equipment are easily caught in the high-speed rotating take-up roller, resulting in serious injury to the operators.

[0005] Therefore, it is necessary to redesign and modify the coreless wrapping film machine for high-efficiency protection. Utility Model Content

[0006] To address the problems mentioned in the background art, the purpose of this utility model is to provide a high-efficiency protective coreless winding film machine, which has the advantage of improved protection effect and solves the problem that the winding end of the existing tube winding machine is directly exposed to the external environment, and that operators close to the equipment are easily caught in the high-speed rotating take-up roller during the high-speed rotation of the tube winding machine, resulting in serious injury to the operator.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency protective coreless winding film machine, comprising a machine body;

[0008] The machine body has an internal transmission connection to a take-up roller. Both sides of the machine body are movably connected to a swing arm via pins. The side of the swing arm away from the machine body extends to the top of the machine body. A shield located on the top of the machine body is fixedly connected to the side of the swing arm away from the machine body. A transmission structure is provided on the back of the machine body, which can control the opening and closing of the shield.

[0009] As a preferred embodiment of this utility model, the transmission structure includes a vertical plate fixedly connected to the back of the machine body, a transmission motor fixedly connected to the surface of the vertical plate, a screw fixedly connected to the output end of the transmission motor, a threaded sleeve connected to the surface of the screw, a sleeve plate located outside the threaded sleeve fixedly connected to the side of the swing arm near the machine body, a connecting block located outside the sleeve plate fixedly connected to the top of the threaded sleeve, a sliding rod located inside the sleeve plate fixedly connected to the surface of the connecting block, and the sliding rod slidably connected to the sleeve plate.

[0010] In a preferred embodiment of this invention, both ends of the take-up roller penetrate the machine body and extend to the outside of the machine body. A bracket is fixedly connected to one side of the machine body, and a drive motor is fixedly connected to the surface of the bracket. The output end of the drive motor penetrates the bracket and is connected to the take-up roller.

[0011] As a preferred embodiment of this utility model, a ratchet located on the outside of the machine body is fixedly connected to the surface of the take-up roller, and a braking structure is provided on the surface of the screw sleeve. The braking structure can brake and stop the take-up roller when the screw sleeve moves forward.

[0012] As a preferred embodiment of this utility model, the braking structure includes an extension rod fixedly connected to the inner end of the slide rod, and a pawl assembly fixedly connected to the end of the extension rod away from the slide rod. The side of the pawl assembly away from the extension rod can extend into the interior of the ratchet and engage with the ratchet when the screw sleeve moves forward.

[0013] In a preferred embodiment of this invention, a support frame is fixedly connected to the back of the upright plate. The support frame is respectively sleeved on the surface of the screw and the threaded sleeve. The threaded sleeve and the support frame are slidably connected, and the screw and the support frame are movably connected through a bearing.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] 1. This utility model, by setting a movable shield, can completely cover the area of ​​the high-speed rotating take-up roller when needed, forming a reliable physical barrier, effectively preventing the operator's limbs, clothing or tools from being caught in the rotating parts, and significantly reducing the incidence of personal injury accidents.

[0016] 2. This utility model provides a stable and reliable force transmission path through the sliding connection between the slide rod and the sleeve plate, ensuring stable transmission and smooth and controllable movement of the swing rod and the shield.

[0017] 3. This utility model uses a standardized drive motor, which is fixed to one side of the machine body with a bracket, making installation and maintenance convenient and power transmission direct.

[0018] 4. By introducing a linkage mechanical braking function, this utility model not only provides physical isolation but also forcibly stops the source of danger, completely eliminating the risk of rotational injury.

[0019] 5. This utility model connects an extension rod to the inner end of a slide rod, and the extension rod connects to a pawl assembly, forming a clear and virtually lossless power transmission chain. The movement of the screw sleeve directly drives the extension rod and the pawl assembly via the slide rod.

[0020] 6. This utility model uses a support frame fixed to the upright plate, which is fitted over the screw and the screw sleeve to provide precise guidance and stable support for the movement of the screw sleeve, preventing the screw sleeve from swaying or vibrating during movement, and ensuring smooth transmission and accurate positioning. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the rear view structure of this utility model;

[0023] Figure 3 This is a schematic diagram of the structure of this utility model from below;

[0024] Figure 4 This utility model Figure 2 Enlarged structural diagram at point A in the middle.

[0025] In the diagram: 1. Machine body; 2. Take-up roller; 3. Swing rod; 4. Shield; 5. Vertical plate; 6. Drive motor; 7. Screw; 8. Screw sleeve; 9. Sleeve plate; 10. Connecting block; 11. Slide rod; 12. Bracket; 13. Drive motor; 14. Ratchet; 15. Extension rod; 16. Pawl assembly; 17. Support frame. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] like Figures 1 to 4 As shown, the present invention provides a high-efficiency protective coreless winding film machine, which includes a machine body 1;

[0028] The machine body 1 has an internal transmission connection to a take-up roller 2. Both sides of the machine body 1 are movably connected to a swing arm 3 via a pin. The side of the swing arm 3 away from the machine body 1 extends to the top of the machine body 1. The side of the swing arm 3 away from the machine body 1 is fixedly connected to a shield 4 located on the top of the machine body 1. A transmission structure is provided on the back of the machine body 1, which can control the opening and closing of the shield 4.

[0029] refer to Figure 3 The transmission structure includes a vertical plate 5 fixedly connected to the back of the body 1, a transmission motor 6 fixedly connected to the surface of the vertical plate 5, a screw 7 fixedly connected to the output end of the transmission motor 6, a screw sleeve 8 threadedly connected to the surface of the screw 7, a sleeve plate 9 located outside the screw sleeve 8 fixedly connected to the side of the swing arm 3 near the body 1, a connecting block 10 located outside the sleeve plate 9 fixedly connected to the top of the screw sleeve 8, a sliding rod 11 located inside the sleeve plate 9 fixedly connected to the surface of the connecting block 10, and the sliding rod 11 slidably connected to the sleeve plate 9.

[0030] As a technical optimization of this utility model, the sliding connection between the slide rod 11 and the sleeve plate 9 provides a stable and reliable force transmission path, ensuring stable transmission and smooth and controllable movement of the swing rod 3 and the shield 4.

[0031] refer to Figure 2 Both ends of the take-up roller 2 pass through the machine body 1 and extend to the outside of the machine body 1. A bracket 12 is fixedly connected to one side of the machine body 1. A drive motor 13 is fixedly connected to the surface of the bracket 12. The output end of the drive motor 13 passes through the bracket 12 and is connected to the take-up roller 2.

[0032] As a technical optimization of this utility model, by using a standardized drive motor 13 and fixing it to one side of the body 1 with a bracket 12, installation and maintenance are convenient and power transmission is direct.

[0033] refer to Figure 3 The surface of the take-up roller 2 is fixedly connected to a ratchet 14 located on the outside of the machine body 1, and the surface of the screw sleeve 8 is provided with a braking structure, which can brake and stop the take-up roller 2 when the screw sleeve 8 moves forward.

[0034] As a technical optimization of this utility model, by introducing a linkage mechanical braking function, not only is physical isolation provided, but the source of danger is also forcibly stopped, thus completely eliminating the risk of rotational injury.

[0035] refer to Figure 3 The braking structure includes an extension rod 15 fixedly connected to the inner end of the slide rod 11. A pawl assembly 16 is fixedly connected to the end of the extension rod 15 away from the slide rod 11. The side of the pawl assembly 16 away from the extension rod 15 can extend into the interior of the ratchet 14 and mesh with the ratchet 14 when the screw sleeve 8 moves forward.

[0036] As a technical optimization of this utility model, the inner end of the slide rod 11 is connected to the extension rod 15, and the extension rod 15 is connected to the pawl assembly 16, forming a clear and almost lossless power transmission chain. The movement of the screw sleeve 8 directly drives the extension rod 15 and the pawl assembly 16 through the slide rod 11.

[0037] refer to Figure 2 A support frame 17 is fixedly connected to the back of the upright plate 5. The support frame 17 is respectively sleeved on the surface of the screw 7 and the screw sleeve 8. The screw sleeve 8 and the support frame 17 are slidably connected. The screw 7 and the support frame 17 are movably connected through bearings.

[0038] As a technical optimization of this utility model, the support frame 17 is fixed to the upright plate 5 and sleeved on the outside of the screw rod 7 and the screw sleeve 8, which plays a precise guiding and stable supporting role for the movement of the screw sleeve 8, preventing the screw sleeve 8 from swaying or vibrating during the movement, and ensuring smooth transmission and accurate positioning.

[0039] The working principle and usage process of this utility model are as follows: During normal operation, the drive motor 13 drives the take-up roller 2 inside the machine body 1 to rotate at high speed through the bracket 12 to wind the film. At this time, the shield 4 is closed for protection. When a stop command is received, the transmission motor 6 starts and drives the screw 7 to rotate, forcing the threaded sleeve 8 connected to it to move in a direction within the support frame 17. The threaded sleeve 8 drives the slide rod 11 to move synchronously through the connecting block 10. The slide rod 11 slides and engages with the sleeve plate 9 fixed on the swing rod 3, pulling the swing rod 3 to swing backward around the pin axis, thereby quickly opening the top shield 4 to expose the winding area for operation. At the same time, the extension rod 15 fixed to the inner end of the slide rod 11 moves with the slide rod 11, pushing the pawl assembly 16 at its end to move forward and accurately engage in the tooth groove of the ratchet 14 at the end of the take-up roller 2, generating forced engagement braking on the take-up roller 2 to keep it stopped and prevent the drive motor 13 from being accidentally opened during operation.

[0040] In summary, this highly efficient protective coreless winding film machine, by setting up a movable shield 4, can completely cover the area of ​​the high-speed rotating take-up roller 2 when needed, forming a reliable physical barrier, effectively preventing the operator's limbs, clothing or tools from being caught in the rotating parts, and significantly reducing the incidence of personal injury accidents.

[0041] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency protective coreless winding film machine, comprising a machine body (1); Its features are: The machine body (1) is internally connected to a winding roller (2). Both sides of the machine body (1) are movably connected to a swing arm (3) via a pin. The side of the swing arm (3) away from the machine body (1) extends to the top of the machine body (1). The side of the swing arm (3) away from the machine body (1) is fixedly connected to a shield (4) located on the top of the machine body (1). The back of the machine body (1) is provided with a transmission structure that can control the opening and closing of the shield (4).

2. The high-efficiency protective coreless winding film machine according to claim 1, characterized in that: The transmission structure includes a vertical plate (5) fixedly connected to the back of the body (1), a transmission motor (6) fixedly connected to the surface of the vertical plate (5), a screw (7) fixedly connected to the output end of the transmission motor (6), a screw sleeve (8) threadedly connected to the surface of the screw (7), a sleeve plate (9) located outside the screw sleeve (8) fixedly connected to the side of the swing arm (3) near the body (1), a connecting block (10) located outside the sleeve plate (9) fixedly connected to the top of the screw sleeve (8), a sliding rod (11) located inside the sleeve plate (9) fixedly connected to the surface of the connecting block (10), and the sliding rod (11) slidably connected to the sleeve plate (9).

3. The high-efficiency protective coreless winding film machine according to claim 2, characterized in that: Both ends of the take-up roller (2) pass through the machine body (1) and extend to the outside of the machine body (1). A bracket (12) is fixedly connected to one side of the machine body (1). A drive motor (13) is fixedly connected to the surface of the bracket (12). The output end of the drive motor (13) passes through the bracket (12) and is connected to the take-up roller (2).

4. The high-efficiency protective coreless winding film machine according to claim 3, characterized in that: The surface of the take-up roller (2) is fixedly connected to a ratchet (14) located outside the machine body (1), and the surface of the screw sleeve (8) is provided with a braking structure, which can brake and stop the take-up roller (2) when the screw sleeve (8) moves forward.

5. The high-efficiency protective coreless winding film machine according to claim 4, characterized in that: The braking structure includes an extension rod (15) fixedly connected to the inner end of the slide rod (11). A pawl assembly (16) is fixedly connected to one end of the extension rod (15) away from the slide rod (11). The side of the pawl assembly (16) away from the extension rod (15) can extend into the interior of the ratchet (14) and engage with the ratchet (14) when the screw sleeve (8) moves forward.

6. The high-efficiency protective coreless winding film machine according to claim 2, characterized in that: A support frame (17) is fixedly connected to the back of the upright plate (5). The support frame (17) is respectively sleeved on the surface of the screw (7) and the screw sleeve (8). The screw sleeve (8) and the support frame (17) are slidably connected. The screw (7) and the support frame (17) are movably connected through bearings.