Automobile battery pack battery module replacement auxiliary device
By designing an auxiliary device for battery module replacement, which utilizes a servo motor to drive a screw for lifting and a limit component for positioning, the problems of high labor intensity and low efficiency in battery module replacement are solved, achieving efficient and safe battery module replacement.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Filing Date
- 2025-07-10
- Publication Date
- 2026-07-14
Smart Images

Figure CN224493605U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery replacement technology, and in particular to an auxiliary device for replacing battery modules in an automotive battery pack. Background Technology
[0002] The battery pack is a crucial component of new energy vehicles, providing power to the car. During prolonged use, the battery modules within the pack may need to be replaced. Currently, most replacement methods involve workers lifting and carrying the battery modules from the ground to a repair location for disassembly and replacement. However, due to the size and weight of the battery modules, this method of prolonged bending and lifting increases the workload for workers and reduces repair efficiency, thus failing to meet customer needs.
[0003] Therefore, those skilled in the art have provided an auxiliary device for replacing battery modules in an automotive battery pack to solve the problems mentioned in the background art. Utility Model Content
[0004] To address the issue of lacking auxiliary lifting and loading functions, this utility model provides an auxiliary device for replacing battery modules in automotive battery packs.
[0005] This utility model provides an auxiliary device for replacing battery modules in an automotive battery pack, employing the following technical solution:
[0006] A battery module replacement auxiliary device for an automotive battery pack includes a counterweight plate. A vertical plate is fixedly connected to the top of the counterweight plate. A drive box is fixedly connected to the left side of the vertical plate. A servo motor is fixedly installed at the top of the inner cavity of the drive box. A screw is fixedly connected to the output end of the servo motor. A rectangular plate is threaded onto the outer surface of the screw. A drive plate is fixedly connected to the right side of the rectangular plate. A protective frame for use with the vertical plate is fixedly connected to the top right side of the counterweight plate. A lifting plate is fixedly connected to the right side of the drive plate through the vertical plate. A support plate is fixedly connected to the top of the lifting plate. Battery module bodies for use with the protective frame are evenly stacked on the top of the support plate. A limit component is provided at the bottom left side of the drive box.
[0007] By adopting the above technical solution, the counterweight plate, vertical plate, drive box, servo motor, screw, rectangular plate, drive plate, protective frame, lifting plate and bearing plate can be set up to facilitate the stacking and protection of the battery module body. At the same time, it is convenient to lift and load it. By setting the limiting components, the device can be pressed and limited to prevent movement.
[0008] Optionally, the limiting component includes a horizontal plate, the right side of which is fixedly connected to the drive box, a stud is threaded to the top of the horizontal plate, and the bottom of the stud penetrates the horizontal plate and is rotatably connected to the limiting plate via a bearing.
[0009] By adopting the above technical solution, the horizontal plate, studs, and limiting plate can be conveniently pressed and limited to prevent the device from moving.
[0010] Optionally, a rocker arm is fixedly connected to the top of the stud, and a rubber pad is fixedly connected to the bottom of the limiting plate.
[0011] By adopting the above technical solution, the crank handle can be set to easily drive the stud to rotate, and the rubber pad can be set to increase the friction of the limit plate and improve the stability of the pressing and limiting.
[0012] Optionally, a guide plate is fixedly connected to the left side of the rectangular plate, and a guide groove is provided on the left side of the inner cavity of the drive box to cooperate with the guide plate. The outer surface of the guide plate is slidably connected to the inner surface of the guide groove.
[0013] By adopting the above technical solution, the guide plate and guide groove can be conveniently guided and limited.
[0014] Optionally, the bottom of the screw is rotatably connected to the drive box via a bearing, and a movable groove for use with the lifting plate is provided on one side of the vertical plate.
[0015] By adopting the above technical solution, the movable slot can be conveniently used to limit the movement of the lifting plate.
[0016] Optionally, the four corners of the bottom of the counterweight plate are movably connected to casters, and a handle is fixedly connected to the top left side of the drive box.
[0017] By adopting the above technical solution, the installation of casters and handles makes it easy to move the device.
[0018] Optionally, a temporary storage platform is fixedly connected to the top right side of the protective frame, and protective pads are fixedly connected to the opposite sides of the protective frame and the vertical plate.
[0019] By adopting the above technical solution, the temporary storage platform can facilitate the movement and temporary storage of the battery module body, and the protective pad can protect the battery module body.
[0020] In summary, this utility model has the following beneficial effects:
[0021] 1. This utility model, by setting up a counterweight plate, a vertical plate, a drive box, a servo motor, a screw, a rectangular plate, a drive plate, a protective frame, a lifting plate, and a bearing plate, can conveniently stack and protect the main body of the battery module, and at the same time, facilitate its lifting and loading. By setting up a limiting component, the device can be easily pressed and limited to prevent movement. By setting up the above structure, it can have an auxiliary lifting and loading function, thereby meeting the user needs of customers and effectively reducing the labor intensity of workers.
[0022] 2. This utility model, by setting a horizontal plate, studs, and limiting plates, can easily press and limit the device to prevent movement. The crank handle can easily drive the studs to rotate. The rubber pad can increase the friction of the limiting plate and improve the stability of pressing and limiting. The guide plate and guide groove can easily guide and limit the rectangular plate. The moving groove can easily move and limit the lifting plate. The casters and handle can easily move the device. The temporary storage platform can easily move and temporarily store the battery module body. The protective pad can protect the battery module body. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the structure of this utility model;
[0024] Figure 2 This is a cross-sectional view of the drive box structure of this utility model;
[0025] Figure 3 This utility model Figure 2 Enlarged view of section A of the structure;
[0026] Figure 4 This is a perspective view showing the connection between the rectangular plate and the drive plate structure of this utility model.
[0027] Explanation of reference numerals in the attached figures:
[0028] 1. Counterweight plate; 2. Vertical plate; 3. Drive box; 4. Servo motor; 5. Screw; 6. Rectangular plate; 7. Drive plate; 8. Protective frame; 9. Lifting plate; 10. Bearing plate; 11. Battery module body; 12. Limiting component; 121. Horizontal plate; 122. Stud; 123. Limiting plate; 13. Handle; 14. Guide plate; 15. Guide groove; 16. Casters; 17. Handle; 18. Temporary storage platform. Detailed Implementation
[0029] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.
[0030] Example 1:
[0031] Please refer to Figure 1-4A battery module replacement auxiliary device for an automotive battery pack includes a counterweight plate 1. A vertical plate 2 is fixedly connected to the top of the counterweight plate 1. A drive box 3 is fixedly connected to the left side of the vertical plate 2. A servo motor 4 is fixedly installed on the top of the inner cavity of the drive box 3. A screw 5 is fixedly connected to the output end of the servo motor 4. A rectangular plate 6 is threaded onto the outer surface of the screw 5. A drive plate 7 is fixedly connected to the right side of the rectangular plate 6. A protective frame 8, which works in conjunction with the vertical plate 2, is fixedly connected to the right side of the top of the counterweight plate 1. A lifting plate 9 is fixedly connected to the right side of the drive plate 7, penetrating the vertical plate 2. A support plate 10 is fixedly connected to the top of the lifting plate 9. Battery modules, which work in conjunction with the protective frame 8, are evenly stacked on the top of the support plate 10. The main body 11 has a limit component 12 at the bottom left side of the drive box 3. A guide plate 14 is fixedly connected to the left side of the rectangular plate 6. A guide groove 15 that works with the guide plate 14 is opened on the left side of the inner cavity of the drive box 3. The outer surface of the guide plate 14 is slidably connected to the inner surface of the guide groove 15. The bottom of the screw 5 is rotatably connected to the drive box 3 through a bearing. A moving groove that works with the lifting plate 9 is opened on one side of the vertical plate 2. Universal wheels 16 are movably connected to the four corners of the bottom of the counterweight plate 1. A handle 17 is fixedly connected to the top left side of the drive box 3. A temporary storage platform 18 is fixedly connected to the right side of the top of the protective frame 8. Protective pads are fixedly connected to the opposite sides of the protective frame 8 and the vertical plate 2.
[0032] In this embodiment: By setting up a counterweight plate 1, a vertical plate 2, a drive box 3, a servo motor 4, a screw 5, a rectangular plate 6, a drive plate 7, a protective frame 8, a lifting plate 9, and a bearing plate 10, this utility model can conveniently stack and protect the battery module body 11, and at the same time, facilitate its lifting and loading. By setting up the above structure, it can have an auxiliary lifting and loading function, thereby meeting the user needs of customers and effectively reducing the labor intensity of workers.
[0033] Example 2:
[0034] Reference Figure 2 The limiting component 12 includes a horizontal plate 121. The right side of the horizontal plate 121 is fixedly connected to the drive box 3. A stud 122 is threadedly connected to the top of the horizontal plate 121. The bottom of the stud 122 passes through the horizontal plate 121 and is rotatably connected to a limiting plate 123 through a bearing. A crank 13 is fixedly connected to the top of the stud 122. A rubber pad is fixedly connected to the bottom of the limiting plate 123.
[0035] In this embodiment: By setting a horizontal plate 121, a stud 122 and a limiting plate 123, the present invention can conveniently press and limit the device to prevent movement.
[0036] The implementation principle of this utility model is as follows: When it is necessary to replace the battery module body 11 of the battery pack, the staff uses the handle 17 and the universal wheel 16 to move the device to the designated position on the maintenance workbench of the battery pack. At the same time, the temporary storage platform 18 is closely attached to the maintenance workbench and kept on the same horizontal plane. Then, the staff turns the crank handle 13, which drives the stud 122 to rotate on the inner surface of the horizontal plate 121. This causes the stud 122 to drive the limiting plate 123 to move downward, thereby causing the limiting plate 123 to drive the rubber pad to move downward and press against the ground, thereby achieving the pressing and limiting positioning of the device and preventing it from moving.
[0037] Next, the staff connected the device to the mains power. When it was necessary to load and install the battery module body 11, the staff activated the external controller of the servo motor 4, causing the output end of the servo motor 4 to drive the screw 5 to rotate on the inner surface of the rectangular plate 6. This caused the rectangular plate 6 to drive the drive plate 7 to move upward, the drive plate 7 to drive the lifting plate 9 to move upward, and the lifting plate 9 to drive the support plate 10 to move upward. This caused the support plate 10 to drive the stacked battery module bodies 11 to move upward, thus moving the uppermost battery module body 11 out of the inner cavity of the protective frame 8. Then, the staff pushed the battery module body 11 to move it to the top of the maintenance workbench via the temporary storage platform 18, thus facilitating the moving and installation of the battery module body 11. Then, the staff activated the servo motor 4 again, causing the servo motor 4 to... The output end drives the screw 5 to rotate on the inner surface of the rectangular plate 6, causing the rectangular plate 6 to drive the drive plate 7 to move upward again. The drive plate 7 drives the lifting plate 9 to move upward again, causing the lifting plate 9 to drive the bearing plate 10 to move upward again. This causes the bearing plate 10 to drive the stacked battery module bodies 11 to move upward again, so that the uppermost battery module body 11 moves out of the inner cavity of the protective frame 8. Then, the staff pushes the battery module body 11 to move it through the temporary storage platform 18 to the top of the maintenance workbench, realizing the continuous replacement of the battery module body 11. This cycle is repeated to realize the complete loading, replacement and installation of the battery module body 11. The device is simple to operate and easy to use for auxiliary lifting and loading replacement, thus meeting the needs of customers and effectively reducing the labor intensity of staff.
[0038] The above are all preferred embodiments of this utility model, and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape and principle of this utility model should be covered within the scope of protection of this utility model.
Claims
1. An auxiliary device for replacing battery modules in an automotive battery pack, comprising a counterweight plate (1), characterized in that: A vertical plate (2) is fixedly connected to the top of the counterweight plate (1). A drive box (3) is fixedly connected to the left side of the vertical plate (2). A servo motor (4) is fixedly installed on the top of the inner cavity of the drive box (3). A screw (5) is fixedly connected to the output end of the servo motor (4). A rectangular plate (6) is threadedly connected to the outer surface of the screw (5). A drive plate (7) is fixedly connected to the right side of the rectangular plate (6). A protective frame (8) that works with the vertical plate (2) is fixedly connected to the right side of the top of the counterweight plate (1). A lifting plate (9) is fixedly connected to the right side of the drive plate (7) through the vertical plate (2). A bearing plate (10) is fixedly connected to the top of the lifting plate (9). A battery module body (11) that works with the protective frame (8) is evenly stacked on the top of the bearing plate (10). A limit component (12) is provided at the bottom left side of the drive box (3).
2. The auxiliary device for replacing battery modules in an automotive battery pack according to claim 1, characterized in that: The limiting component (12) includes a horizontal plate (121), the right side of which is fixedly connected to the drive box (3), the top of which is threaded with a stud (122), and the bottom of which penetrates the horizontal plate (121) and is rotatably connected to a limiting plate (123) via a bearing.
3. The auxiliary device for replacing battery modules in an automotive battery pack according to claim 2, characterized in that: A rocker arm (13) is fixedly connected to the top of the stud (122), and a rubber pad is fixedly connected to the bottom of the limiting plate (123).
4. The auxiliary device for replacing battery modules in an automotive battery pack according to claim 1, characterized in that: A guide plate (14) is fixedly connected to the left side of the rectangular plate (6). A guide groove (15) is provided on the left side of the inner cavity of the drive box (3) to cooperate with the guide plate (14). The outer surface of the guide plate (14) is slidably connected to the inner surface of the guide groove (15).
5. The auxiliary device for replacing battery modules in an automotive battery pack according to claim 1, characterized in that: The bottom of the screw (5) is rotatably connected to the drive box (3) through a bearing, and a moving groove is provided on one side of the vertical plate (2) to cooperate with the lifting plate (9).
6. The auxiliary device for replacing battery modules in an automotive battery pack according to claim 1, characterized in that: The four corners of the bottom of the counterweight plate (1) are movably connected with casters (16), and the top of the left side of the drive box (3) is fixedly connected with a handle (17).
7. The auxiliary device for replacing battery modules in an automotive battery pack according to claim 1, characterized in that: A temporary storage platform (18) is fixedly connected to the right side of the top of the protective frame (8), and protective pads are fixedly connected to the opposite sides of the protective frame (8) and the vertical plate (2).