A full-automatic servo RGV for liftable fork platform of transformer core production line
By designing a fully automatic servo RGV with a liftable fork platform for transformer core production lines, the problems of low efficiency and error-proneness in traditional material handling methods have been solved, achieving efficient and precise material transfer and flexible production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU SENLAN INTELLIGENCE SYST CO LTD
- Filing Date
- 2025-08-21
- Publication Date
- 2026-07-14
AI Technical Summary
Traditional transformer core production line processes rely on manual labor or semi-automatic equipment, which is inefficient and prone to errors.
Design a fully automatic servo RGV with a liftable fork platform for transformer core production line, including aluminum alloy rails, base, conveying components, housing, lifting components and forks, to achieve high-precision positioning and automated material transfer through a servo drive system.
It enables intelligent transfer and precise docking of iron core silicon steel sheets, semi-finished products and finished products, improves logistics efficiency, reduces manual intervention, and ensures safe handling of heavy iron core components and flexible layout of production lines.
Smart Images
Figure CN224493634U_ABST
Abstract
Description
Technical Field
[0001] This utility model discloses a fully automatic servo RGV, belonging to the technical field of transformer core production line, specifically relating to a fully automatic servo RGV with a liftable fork platform for transformer core production line. Background Technology
[0002] The transformer core is the core component of a transformer. Its function is to form a magnetic circuit, transmit electromagnetic energy, and reduce eddy current losses through the stacking of silicon steel sheets, directly affecting the transformer's energy efficiency and stability. The core production line, through automated and high-precision processing, completes processes such as longitudinal shearing, transverse shearing, stacking, and annealing of silicon steel sheets, ensuring that the core possesses characteristics of low magnetic reluctance, low loss, and high mechanical strength, meeting the demands of modern power systems for high-efficiency and energy-saving transformers. Transformer cores need to be transferred during production; traditional transfer methods rely on manual labor or semi-automatic equipment, which are inefficient and prone to errors. Utility Model Content
[0003] Purpose of this utility model: To provide a fully automatic servo RGV with a liftable fork platform for transformer core production lines, solving the aforementioned problems.
[0004] Technical solution: A fully automatic servo RGV with a lifting fork platform for transformer core production line, comprising: aluminum alloy rails, base, conveying components, housing, telescopic components, lifting components, and forks;
[0005] The aluminum alloy rail is fixedly installed on the working area. The conveying assembly is installed on the base and cooperates with the aluminum alloy rail to allow the base to move on the aluminum alloy rail. The housing is fixedly installed on the base. The lifting assembly is installed inside the housing. The telescopic assembly is installed on the lifting assembly. The forks are installed on the telescopic assembly.
[0006] In a further embodiment, the conveying assembly includes: a first motor, a first reducer, a first drive pulley, a first transmission shaft, a second transmission shaft, a first driven pulley, and a drive wheel;
[0007] The first motor is fixedly mounted on the base, the first reducer is fixedly mounted on the base with its input shaft connected to the rotating shaft of the first motor, the first drive pulley is sleeved on the output shaft of the first reducer, the first transmission shaft and the second transmission shaft are rotatably mounted on both ends of the housing via bearing seats, the first driven pulley is sleeved on the first transmission shaft, and the drive wheel is sleeved on both ends of the first transmission shaft and the second transmission shaft and engages with the aluminum alloy track.
[0008] In a further embodiment, the lifting assembly includes: a second motor and a linkage lifting platform;
[0009] The second motor is fixedly installed inside the housing, and the linkage lifting platform is installed inside the housing and connected to the second motor.
[0010] In a further embodiment, the telescopic assembly includes: a third motor, a drive shaft, a first support shaft, a second support shaft, a fixed guide rail, and a telescopic slide.
[0011] The second motor is fixedly installed on one side of the housing. The drive shaft is rotatably installed inside the housing via bearings. The first support shaft and the second support shaft are installed inside the housing via bearings and located on both sides of the drive shaft. The fixed guide rail is fixedly installed on the lifting platform. The telescopic slide is slidably installed on the fixed guide rail and connected to the drive shaft.
[0012] In a further embodiment, the forks are slidably mounted on the telescopic slide via a chain drive.
[0013] In a further embodiment, the base is provided with collector brushes at both ends, and a safety contact edge is provided on the outer side of the collector brushes.
[0014] In a further embodiment, security scanners are provided at both ends of the base.
[0015] In a further embodiment, one end of the base is provided with a laser locator and an infrared data receiver.
[0016] Beneficial effects: This utility model of a fully automatic servo RGV with a liftable fork platform is mainly used for intelligent transfer and precise docking of iron core silicon steel sheets, semi-finished products and finished products. It achieves high-precision positioning (±1mm) through a servo drive system. With the liftable fork mechanism, it adapts to material platforms or production line workstations of different heights to complete automatic pick-and-place, cross-process conveying and buffer management, realizes seamless connection of iron core production process, greatly improves logistics efficiency, reduces manual intervention, and ensures safe handling of heavy iron core components and flexible layout of production lines. Attached Figure Description
[0017] Figure 1 This is an isometric drawing of this utility model.
[0018] Figure 2 This is a schematic diagram of the present invention.
[0019] Figure 3 This is a schematic diagram of the telescopic component and the lifting component of this utility model.
[0020] Figure 4 This is a top view of the telescopic component and the lifting component of this utility model.
[0021] Reference numerals: 1. Aluminum alloy rail; 2. Base; 3. Conveying assembly; 4. Housing; 5. Telescopic assembly; 6. Lifting assembly; 7. Fork; 8. First motor; 9. First reducer; 10. First drive pulley; 11. First drive shaft; 12. Second drive shaft; 13. First driven pulley; 14. Drive wheel; 15. Second motor; 16. Linked lifting platform; 17. Third motor; 18. Drive shaft; 19. First support shaft; 20. Second support shaft; 21. Fixed guide rail; 22. Telescopic slide; 23. Collector brush; 24. Safety contact edge; 25. Safety scanner; 26. Laser positioner; 27. Infrared data receiver. Detailed Implementation
[0022] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0023] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.
[0025] A fully automatic servo RGV with a lifting fork platform for transformer core production line includes: aluminum alloy rail 1, base 2, conveying assembly 3, housing 4, telescopic assembly 5, lifting assembly 6, and forks 7.
[0026] In one embodiment, such as Figure 1 Of Figure 4 As shown, the aluminum alloy track 1 is fixedly installed on the working area, the conveying assembly 3 is installed on the base 2 and cooperates with the aluminum alloy track 1 to allow the base 2 to move on the aluminum alloy track 1, the housing 4 is fixedly installed on the base 2, the lifting assembly 6 is installed inside the housing 4, the telescopic assembly 5 is installed on the lifting assembly 6, and the fork 7 is installed on the telescopic assembly 5.
[0027] In one embodiment, such as Figure 1 Of Figure 4 As shown, the conveying assembly 3 includes: a first motor 8, a first reducer 9, a first drive pulley 10, a first transmission shaft 11, a second transmission shaft 12, a first driven pulley 13, and a drive wheel 14;
[0028] The first motor 8 is fixedly mounted on the base 2, the first reducer 9 is fixedly mounted on the base 2 with its input shaft connected to the rotating shaft of the first motor 8, the first drive pulley 10 is sleeved on the output shaft of the first reducer 9, the first transmission shaft 11 and the second transmission shaft 12 are respectively rotatably mounted on both ends of the housing 4 through bearing seats, the first driven pulley 13 is sleeved on the first transmission shaft 11, and the drive wheel 14 is sleeved on both ends of the first transmission shaft 11 and the second transmission shaft 12 and cooperates with the aluminum alloy track 1.
[0029] In one embodiment, such as Figure 1 Of Figure 4 As shown, the lifting assembly 6 includes: a second motor 15 and a linkage lifting platform 16;
[0030] The second motor 15 is fixedly installed inside the housing 4, and the linkage lifting platform 16 is installed inside the housing 4 and connected to the second motor 15.
[0031] In one embodiment, such as Figure 1 Of Figure 4 As shown, the telescopic assembly 5 includes: a third motor 17, a drive shaft 18, a first support shaft 19, a second support shaft 20, a fixed guide rail 21, and a telescopic slide 22;
[0032] The second motor 15 is fixedly installed on one side of the housing 4. The active rotating shaft 18 is rotatably installed inside the housing 4 through bearings. The first support shaft 19 and the second support shaft 20 are installed inside the housing 4 through bearings and located on both sides of the active rotating shaft 18. The fixed guide rail 21 is fixedly installed on the lifting platform. The telescopic slide 22 is slidably installed on the fixed guide rail 21 and connected to the active rotating shaft 18.
[0033] In one embodiment, such as Figure 1 Of Figure 4 As shown, the fork 7 is slidably mounted on the telescopic slide block 22 via chain drive.
[0034] In one embodiment, such as Figure 1 Of Figure 4 As shown, the base 2 has a collector brush 23 at both ends, and a safety contact edge 24 is provided on the outer side of the collector brush 23.
[0035] In one embodiment, such as Figure 1 Of Figure 4 As shown, security scanners 25 are provided at both ends of the base 2.
[0036] In one embodiment, such as Figure 1 Of Figure 4 As shown, one end of the base 2 is provided with a laser locator 26 and an infrared data receiver 27.
[0037] Working principle: When this utility model is in operation, the first motor 8 in the conveying component 3 first works, driving the first reducer 9 to work, thereby driving the first drive pulley 10 to rotate. The first drive pulley 10 is connected to the first driven pulley 13, and the first driven pulley 13 rotates and drives the first transmission shaft 11 to rotate, thereby driving the drive wheels 14 at both ends to rotate. The second transmission shaft 12 follows the rotation through the drive wheels 14, thereby realizing the movement of the equipment.
[0038] Secondly, the second motor 15 in the lifting assembly 6 drives the lifting platform to work, thereby realizing the height lifting of the telescopic assembly 5 and the forks 7;
[0039] Finally, the third motor 17 in the telescopic assembly 5 works, thereby driving the drive shaft 18 to rotate, which in turn drives the telescopic slide 22 to move left and right on the fixed guide rail 21, and at the same time drives the fork 7 to move left and right.
[0040] This utility model automatically completes the cross-station transfer of iron core stacks, semi-finished products and finished products of different specifications through a servo drive system and adjustable fork mechanism, accurately docking with equipment such as cross-cutting lines and stacking tables (positioning accuracy ±1mm), significantly improving production cycle and reducing the risk of manual handling.
[0041] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.
Claims
1. A fully automatic servo RGV with a lifting fork platform for transformer core production lines, characterized in that, include: Aluminum alloy rails, base, conveyor assembly, housing, telescopic assembly, lifting assembly, and forks; The aluminum alloy rail is fixedly installed on the working area. The conveying assembly is installed on the base and cooperates with the aluminum alloy rail to allow the base to move on the aluminum alloy rail. The housing is fixedly installed on the base. The lifting assembly is installed inside the housing. The telescopic assembly is installed on the lifting assembly. The forks are installed on the telescopic assembly.
2. The fully automatic servo RGV with a lifting fork platform for a transformer core production line according to claim 1, characterized in that, The conveying assembly includes: a first motor, a first reducer, a first drive pulley, a first transmission shaft, a second transmission shaft, a first driven pulley, and a drive wheel; The first motor is fixedly mounted on the base, the first reducer is fixedly mounted on the base with its input shaft connected to the rotating shaft of the first motor, the first drive pulley is sleeved on the output shaft of the first reducer, the first transmission shaft and the second transmission shaft are rotatably mounted on both ends of the housing via bearing seats, the first driven pulley is sleeved on the first transmission shaft, and the drive wheel is sleeved on both ends of the first transmission shaft and the second transmission shaft and engages with the aluminum alloy track.
3. The fully automatic servo RGV with a lifting fork platform for a transformer core production line according to claim 1, characterized in that, The lifting assembly includes: a second motor and a linkage lifting platform; The second motor is fixedly installed inside the housing, and the linkage lifting platform is installed inside the housing and connected to the second motor.
4. The fully automatic servo RGV with a lifting fork platform for a transformer core production line according to claim 3, characterized in that, The telescopic assembly includes: a third motor, a drive shaft, a first support shaft, a second support shaft, a fixed guide rail, and a telescopic slide. The second motor is fixedly installed on one side of the housing. The drive shaft is rotatably installed inside the housing via bearings. The first support shaft and the second support shaft are installed inside the housing via bearings and located on both sides of the drive shaft. The fixed guide rail is fixedly installed on the lifting platform. The telescopic slide is slidably installed on the fixed guide rail and connected to the drive shaft.
5. The fully automatic servo RGV with a lifting fork platform for a transformer core production line according to claim 4, characterized in that, The forks are mounted on the telescopic slide via a chain drive.
6. The fully automatic servo RGV with a lifting forklift platform for a transformer core production line according to claim 1, characterized in that, The base is provided with collector brushes at both ends, and the outer side of the collector brushes is provided with safety contact edges.
7. The fully automatic servo RGV with a lifting fork platform for a transformer core production line according to claim 1, characterized in that, The base is equipped with security scanners at both ends.
8. The fully automatic servo RGV with a lifting forklift platform for a transformer core production line according to claim 1, characterized in that, One end of the base is equipped with a laser locator and an infrared data receiver.