A kind of towed fork for heavy load RGV pallet transfer of transformer production line
By designing a heavy-duty RGV pallet transfer traction forklift for transformer production lines, the problems of low material flow efficiency and automated transportation have been solved, achieving efficient and safe automated material transportation and reducing the need for manual handling.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU SENLAN INTELLIGENCE SYST CO LTD
- Filing Date
- 2025-07-31
- Publication Date
- 2026-07-14
AI Technical Summary
In existing technologies, the material flow efficiency on transformer production lines is low, and fully automated transportation cannot be achieved. Collisions are prone to occur, and traditional manual handling methods are slow and unsafe.
Design a heavy-duty RGV pallet transfer traction fork for transformer production lines, including a base, a moving component, a traction component, and a sensing component. The pallet is moved automatically by a motor-driven gear and traction belt, ensuring stability and high load capacity.
The automated material transportation of the transformer production line has been realized, which has improved the turnover efficiency, reduced the labor intensity of manual handling, and ensured the safety and stability of materials during transportation.
Smart Images
Figure CN224493656U_ABST
Abstract
Description
Technical Field
[0001] This utility model discloses a traction fork, belonging to the technical field of transformer production line, specifically relating to a traction fork for heavy-duty RGV pallet transfer in transformer production lines. Background Technology
[0002] The main function of RGV pallets in transformer production is to automate material handling, improve production efficiency, and optimize space utilization. When RGV pallets are in operation, transformers are placed on them. Traditionally, transformers are manually moved from one production line to the next using lifting equipment. This method is slow, prone to damage, and cannot connect two production lines, thus preventing fully automated transportation. Utility Model Content
[0003] Purpose of the utility model: To provide a heavy-duty RGV pallet transfer traction forklift for transformer production lines, solving the aforementioned problems.
[0004] Technical solution: A heavy-duty RGV pallet transfer traction fork for transformer production line, the traction fork comprising: a base, a moving component, a traction component, a traction disc, and a sensing component;
[0005] The moving component is mounted on the base, the traction component is mounted on the moving component, the traction disc is mounted on the traction component, and the sensing component is mounted on the base and the moving component.
[0006] The moving component includes: a first motor, a first reducer, gears, a rack, a slide rail, and a slider;
[0007] The traction assembly includes: a second motor, a second reducer, a driving pulley, a driven pulley, a traction belt, and a support base;
[0008] The sensing components include: a motion sensor, a motion sensing sheet, a traction sensor, and a traction sensing sheet.
[0009] In a further embodiment, the rotating shaft of the first motor is connected to the input shaft of the first reducer, the gear is sleeved on the output shaft of the first reducer, the rack is fixedly installed on one side of the bottom of the support base and meshes with the gear, the slide rail is fixedly installed on both ends of the bottom of the support base, and the slider is fixedly installed on the base and slidably connected to the slide rail.
[0010] In a further embodiment, the shaft of the second motor is connected to the input shaft of the second reducer, the driving pulley is sleeved on the output shaft of the second reducer, the second reducer is fixedly installed on the bottom of the support base by a support, four driven pulleys are provided and are respectively rotatably installed on both ends of the support base and the support base, and the traction belt is connected to both the driving pulley and the driven pulley.
[0011] In a further embodiment, the traction disc is connected to the traction belt, and the traction disc is connected to the support base via pulleys.
[0012] In a further embodiment, the first motor and the first reducer are mounted on the RGV via a support.
[0013] In a further embodiment, a bracket is provided on one side of the support base, the motion sensor is fixedly installed on one side of the base by a mounting bracket, the motion sensing plate and the traction sensor are fixedly installed on the bracket, and the traction sensing plate is fixedly installed on the traction disc.
[0014] In a further embodiment, a limiting plate is provided at the bottom of the support base and on one side of the slide rail.
[0015] In a further embodiment, the traction forks are mounted on an RGV frame, which is movably mounted on a track via drive wheels.
[0016] This utility model has the following beneficial effects:
[0017] Efficient transport of heavy materials: Pallets can carry heavy materials such as coils and components required for transformer production. Automatic transport is achieved through preset tracks, and traction forks can drag the pallets to achieve automated circulation. At the same time, it takes into account high load capacity and stability, ensuring the safety and stability of materials during transportation and avoiding losses or errors caused by manual handling.
[0018] Optimize production processes: Through automated transportation systems, traction forks can quickly transport materials to designated workstations, reducing manual handling and lowering labor intensity. Attached Figure Description
[0019] Figure 1 This is an isometric drawing of this utility model.
[0020] Figure 2 This is a bottom view of the present invention.
[0021] Figure 3 This is a schematic diagram of the present invention.
[0022] Figure 4 This is the layout diagram of this utility model.
[0023] Reference numerals in the attached drawings: 1. Base; 2. Moving component; 3. Traction component; 4. Traction disc; 5. Sensing component; 6. First motor; 7. First reducer; 8. Gear; 9. Rack; 10. Slide rail; 11. Slider; 12. Second motor; 13. Second reducer; 14. Driving pulley; 15. Driven pulley; 16. Traction belt; 17. Support seat; 18. Moving sensor; 19. Moving sensor plate; 20. Traction sensor plate; 21. Pulley; 22. Bracket; 23. Limiting plate; 24. RGV frame; 25. Track; 26. Detailed Implementation
[0024] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0025] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.
[0027] A heavy-duty RGV pallet transfer traction forklift for transformer production line includes: a base 1, a moving component 2, a traction component 3, a traction disc 4, and a sensing component 5.
[0028] In one embodiment, such as Figures 1 to 4As shown, the moving component 2 is mounted on the base 1, the traction component 3 is mounted on the moving component 2, the traction disc 4 is mounted on the traction component 3, and the sensing component 5 is mounted on the base 1 and the moving component 2.
[0029] The moving component 2 includes: a first motor 6, a first reducer 7, a gear 8, a rack 9, a slide rail 10, and a slider 11;
[0030] The traction assembly 3 includes: a second motor 12, a second reducer 13, a driving pulley 14, a driven pulley 15, a traction belt 16, and a support base 17;
[0031] The sensing component 5 includes: a motion sensor 18, a motion sensing sheet 19, a traction sensor 20, and a traction sensing sheet 21.
[0032] In one embodiment, such as Figures 1 to 4 As shown, the shaft of the first motor 6 is connected to the input shaft of the first reducer 7, the gear 8 is sleeved on the output shaft of the first reducer, the rack 9 is fixedly installed on one side of the bottom of the support base 17 and meshes with the gear 8, the slide rail 10 is fixedly installed on both ends of the bottom of the support base 17, and the slider 11 is fixedly installed on the base 1 and slidably connected with the slide rail 10.
[0033] In one embodiment, such as Figures 1 to 4 As shown, the shaft of the second motor 12 is connected to the input shaft of the second reducer 13. The driving pulley 14 is sleeved on the output shaft of the second reducer. The second reducer is fixedly installed on the bottom of the support base 17 by a support. There are four driven pulleys 15, which are rotatably installed on both ends of the support and the support base 17 respectively. The traction belt 16 is connected to both the driving pulley 14 and the driven pulleys 15.
[0034] In one embodiment, such as Figures 1 to 4 As shown, the traction disc 4 is connected to the traction belt 16, and the traction disc 4 is connected to the support base 17 via pulley 22.
[0035] In one embodiment, such as Figures 1 to 4 As shown, the first motor 6 and the first reducer 7 are mounted on the RGVRGV frame 25 via a support.
[0036] In one embodiment, such as Figures 1 to 4 As shown, a bracket 23 is provided on one side of the support base 17, the motion sensor 18 is fixedly installed on one side of the base 1 by a mounting bracket, the motion sensor 19 and the traction sensor 20 are fixedly installed on the bracket 23, and the traction sensor 21 is fixedly installed on the traction disc 4.
[0037] In one embodiment, such as Figures 1 to 4 As shown, a limiting plate 24 is provided at the bottom of the support base 17 and on one side of the slide rail 10.
[0038] In one embodiment, such as Figures 1 to 4 As shown, the traction forks are mounted on the RGVRGV frame 25, and the RGVRGV frame 25 is movably mounted on the track 26 via drive wheels.
[0039] Working principle: When this utility model is in operation, the moving component 2 and the traction component 3 first drive the traction disc 4 back to its original position. The first motor 6 works, driving the first reducer 7 to work, thereby driving the gear 8 to rotate. The gear 8 meshes with the rack 9, driving the support base 17 to move through the slide rail 10 and the slider 11. The movement sensor 18 and the movement sensor plate 19 determine whether it has returned to its original position. At the same time, the second motor 12 works, driving the second reducer 13 to work, thereby driving the drive pulley 14 to rotate. This drives the driven pulley 15 to rotate through the traction belt 16, thereby driving the traction disc 4 to move to its original position. The traction sensor 20 and the traction sensor plate 21 determine whether it has returned to its original position. The traction disc 4 then engages with the pallet, and the moving component 2 and the traction component 3 work simultaneously to move the pallet to the next transfer line, thereby completing the transfer operation.
[0040] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.
Claims
1. A heavy-duty RGV pallet transfer traction forklift for transformer production lines, characterized in that, The traction fork includes: a base, a moving component, a traction component, a traction disc, and a sensing component; The moving component is mounted on the base, the traction component is mounted on the moving component, the traction disc is mounted on the traction component, and the sensing component is mounted on the base and the moving component. The moving component includes: a first motor, a first reducer, gears, a rack, a slide rail, and a slider; The traction assembly includes: a second motor, a second reducer, a driving pulley, a driven pulley, a traction belt, and a support base; The sensing components include: a motion sensor, a motion sensing sheet, a traction sensor, and a traction sensing sheet.
2. The heavy-duty RGV pallet transfer traction forklift for transformer production lines according to claim 1, characterized in that, The rotating shaft of the first motor is connected to the input shaft of the first reducer, the gear is sleeved on the output shaft of the first reducer, the rack is fixedly installed on one side of the bottom of the support base and meshes with the gear, the slide rail is fixedly installed on both ends of the bottom of the support base, and the slider is fixedly installed on the base and slidably connected with the slide rail.
3. The heavy-duty RGV pallet transfer traction forklift for transformer production lines according to claim 1, characterized in that, The shaft of the second motor is connected to the input shaft of the second reducer. The driving pulley is sleeved on the output shaft of the second reducer. The second reducer is fixedly installed on the bottom of the support base by a support. There are four driven pulleys, which are rotatably installed on both ends of the support base and the support base respectively. The traction belt is connected to both the driving pulley and the driven pulley.
4. The heavy-duty RGV pallet transfer traction forklift for transformer production lines according to claim 1, characterized in that, The traction disc is connected to the traction belt, and the traction disc is connected to the support base via pulleys.
5. The heavy-duty RGV pallet transfer traction forklift for transformer production lines according to claim 1, characterized in that, The first motor and the first reducer are mounted on the RGV frame via a bracket.
6. The heavy-duty RGV pallet transfer traction forklift for a transformer production line according to claim 1, characterized in that, A bracket is provided on one side of the support base. The motion sensor is fixedly installed on one side of the base by a mounting bracket. The motion sensor plate and the traction sensor are fixedly installed on the bracket. The traction sensor plate is fixedly installed on the traction disc.
7. The heavy-duty RGV pallet transfer traction forklift for transformer production lines according to claim 1, characterized in that, A limiting plate is provided at the bottom of the support base and on one side of the slide rail.
8. The heavy-duty RGV pallet transfer traction forklift for transformer production lines according to claim 1, characterized in that, The traction forks are mounted on the RGV frame, which is movably mounted on a track via drive wheels.